HBE 30 TONS MANIPULATOR
Carry, Capacity, Nominal 30, Kn
Tongs clamping moment 60, kNm
Tongs opening without inserts, round 530/1,400 mm round
With inserts 200-530 mm round
With extension arms 100-2,000 mm round & square
Max. turning diameter with extension arms 2,600 mm
Min.tongs cestre height above rails 1,200,mm
Max.tongs centre height above rails 2,500 mm
Vertical stroke of tongs parallel to floor 1,300 mm
Vertical tilting angle of tongs – up150 down to foor
Horizontal side shift of tongs + 200 mm
Horizontal slew angle of tongs + 50 mm
Horizontal movements of tongs in forging directing, relative to carriage + 300 mm
Central rail distance 3,700 mm
Overall dimensions :
Width approx. 4,300 mm
Height, approx. 4,400 mm
Length, approx. 12000 mm
Speed times
Forging 0-30, m/min.
Traveling 0-50, m/min.
Turning of tongs 15 RPM
Lifting and lowering of tongs, compl, stroke 90 mm/sec
Tilting of tongs, compl.stroke 90 mm/sec
Side shifting of tong, compl.stroke 80 mm/sec.
Clamping of tongs, compl.stroke 70 mm/sec
Accuracy:
Traveling + 3 mm
Turning +10
Total electrical capacity installed, approx. – unfixed, KW
Total delivery of the main pumps – unfixed 1/min
Total capacity of accumulator – unfixed 1/min
Usable capacity of accumulator – unfixed 1 / min
Cooling capacity, with max. water inlet tem.360C, min – unfixed – KW
Travel distance 20 / m
Weight on rails approx, Mechanic + Hydraulic 180 / t
Ref. 9126
MORGAN NO. 15, 15 TONS (7) MOTION TRACK TYPE FORGING MANIPULATOR
BUILT 1981
Major specifications:
Capacity – 30,000 lbs.
36” x 165” – 23,500 lbs.
Max. round – 42”
Min. round – 8”
Length – 337.5”
Width – 146”
Height – 156”
Center line Rail – 126”
Closed – end of jaws to front wheel – 114”
Centerline jaws to centerline front wheel – 100”
Max. Jaw open – 43.5”
Jaw Outside Dia.open – 82.5”
Rapid Transverse – 242.4 fpm
Forging Transverse – 121.2 fpm
Forge stroke - +/-6”
Rotation – 16 rpm
Lift – low / high – 36”
High Parallel - + 5 deg.
Low Parallel - -10 deg.
Low Parallel above rail – 36.5”
High Parallel above rail – 72.5”
Side shift - +/- 12”
Slew - +/- 8”
Tong Clamp Moment – 169 Tons
Close speed – 2,34 in/s
Peel driving torque – 15,356 ft.lbs.
Total Power – 135 kW
Hydraulic Oil Capacity – 400 gal.
Type – 64
Pressure – 2200 psi
Tong pressure – 2600 psi
Heater – Yes
Heat exchanger – Water
Machine Weight – 250,000 lbs.
Rail length – 50’
Ref. 91212
HERR VOSS M-37-565DH, 25 TONS ELECTRIC MOBILE FORGING MANIPULATOR
Electric Mobile Forging Manipulator
Built New 1979
MAJOR SPECS METERIC STANDARD
Max.ingot diameter ……………………………… 914,4mm ………………36.0”
Min.suggested ingot diameter………………..304,8mm …………… 12.0”
Max ingot (square) ……………………………….. 863.6mm ………………..34.0”
Min ingot (square) …………………………………254.0mm ………………..10.0”
Side shift (+ or -) ……………………………… 152.4mm ………………….6.0”
Weight on front wheels:
Without load …………………………………………31,760.0 kgs…………….70,000.0 Ibs
With load ……………………………………………… 63,250 kgs ………………139,400.0 Ibs
Weight on rear wheels:
Without load …………………………………………35,172.0 kgs …………… 77,520.0 lbs
With load …………………………………………..13,6120.0 kgs …………..30,000.0 lbs
Max moving speed forward
Or reverse ……………………………………52.7 mtrs / min ………….173.0 ft/min
Dimensions:
Length…………………………………………………..7,442.2mm………………..293.0”
Width…………………………………………………….4,114.8mm………………..162.0”
Height to top of electric connector………….6,553.2mm………………258.0”
Tire Sizes:
Front – 36” x 24” x 30”
Rear – 36” x 16” x 28”
Built new in 1979, this Forging Manipulator was taken off line September of 2011 and is available for immediate inspection and delivery. It comes with an assortment of spares including a spare Lift, several tilt cylinders, hoses, a drive motor, a used main pump, and others. It is available for inspection on request.
HISTORY AND MODIFICATIONS:
In 2004 the following work and upgrades were incorporate:
*Accumulators were added to all hydraulic circuits
*Seat and joysticks were added
*An additional counter weight was mounted to spaced at the rear frame
*A new hydraulic tank was installed with tank heaters.
*The diesel motor was removed and the machine was converted to electrical power
* All new wiring was installed.
IN 2008 the manipulator was further modified as follows by the original manufacturer:
* The peel was raised 24” bringing the current Peel-Up above the floor spec to 88”. This required modifications to each of the front wheels as well as the traction drive assembly at the rear of the machine.
*The following components were provided as part of this retrofit:
*Front wheel modification (typical 2 places)
………… New Axle Cap
………… New lift Bracket (Welded to the existing manipulator frame)
………… The existing wheels were re-used
* Traction Drive Modification (1 location)
………… New Steering Spindle – high strength steel – similar to the existing spindle but lengthened for increase height.
………… Traction Drive Lift Bracket – welded steel construction – welded to existing manipulator frame on steering spindle centerline.
………… Two (2) New Timken TS Bearing for Steering Spindle
………… Re-Assembly of Traction Drive assembly including Steering Pinion & Drive.
In 2010 the additional work was performed:
* A modification was made to the tongs gripping cylinder piston – Drawing available.
* New Lower Side Shift Shafts were installed.
* All new pins and bushings were installed in the Peel and Link arms
Spare Parts:
* The major spares available are the lift cylinder and tilt cylinder.
* An additional assortment will be provided including various pumps, steering racks, hydraulic cylinders, bearings, motors, a new set of tires, and more.
Additional comments:
This forging manipulator was original built as a 37,000 IB capacity machine on a 55,000 Ib frame with diesel power. In 2004 the machine was upgraded to its full 55,000 Ib Capacity and converted from diesel to electric with the addition of a 400 hp motor
Ref. 91213
ROMANIAN MPM 2500A, 2,5 TONS HUTA FORGING HAMMER
Manufacturer: PROGRESUL Braila
Model: MPM 2500A
Year: 1983
Machine Dimensions: 3100x1730x5145mm
Weight: 70000 kg
Energy of blow : 7000 daNm
Weight of the ram 2500 Kg
Ram stroke 850 mm
Max weight of upper die 800Kg
Minimum total height of the die 300 mm
Ref. 71237
