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6.0 LITRE CRANK SHAFT PRODUCTION LINE

Crankshaft Production Line for mass production of a V-8, 6.0 L Crankshaft. The production line is engineered to produce 250,000 crankshafts per year in 2 shifts. The line is able to machine from casting to finish grind. It is CNC controlled and integrated to low profile, automation. The line has been maintained to the highest standards on a strict schedule. The line is supported with hard and perishable tooling, spare parts from stock and complete engineering documentation. We encourage your inspection of the line in our facility.
 Operation 1
Overhead Gantry Load Fibro
 
 Operation 5
Turn Flange Dia., U-Cut,
Steady Rest Band CNC CM320 Boehringer
Qty. (2) 
 
 Operation 25
Turn Broach Main Diameter
Rough CNC Ingersoll CM Systems
Qty. (4) Capacity 16" x 30"
 
 Operation 35
Rough Mill Pins, Cheek
Mill C'Weights CNC CM320 Boehringer
Qty. (2) Capacity 12" x 40"
 
 Operation 45
Turn Broach Main Diameter
Finish CNC Ingersoll CM Systems
Qty. (2) Capacity 16" x 30"
 
 Operation 55
Finish Mill Pins CNC RFK20/2/800 Heller
Qty. (2) Capacity 8" x 32"
 
 Operation 60
Gun Drill Oil Holes SBM Morey Multi-Station 
 
 Operation 70
Chamfer Oil Holes ABB Robotics 
 
 Operation 80
Wash Power Flame 
 
 Operation 91
Heat Treat Ajax/Tocco
Qty. (4) 
 
 Operation 111
Roll Straighten CNC CM Ingersoll DMTG
Systems Flexible Roll 
 
 Operation 120
Drill Post & Flange CNC Ingersoll CM Systems
Transfer 
 
 Operation 130
Grind Main Bearing Landis 5SE "IW" (3) Capacity 16" x 35"
 
 Operation 140
Main Gauge Marposs 
 
 Operation 150
Grind Pins Landis 5SE (6) Capacity 16" x 32"
 
   Landis 5RE (2) Capacity 16" x 32"
 
 Operation 160
Gauge Pins Marposs 
 
 Operation 170
Cut Pilot Diameter & Oil Flats CNC Ingersoll CM Systems Transfer
Qty. (2) 
 
 Operation 180
Finish Grind Post CNC Landis 3SEH 30 Deg. Angle
Qty. (2) Capacity 16" x 30"
 
 Operation 187
Gauge Post Marposs 
 
 Operation 190
Drill & Ream Dowel Holes CNC Ingersoll CM Systems
Transfer 
 
 Operation 200
Sub Assemble Crankshaft
Assembly Machine Krause Transfer 
 
 Operation 210
Finish Grind Flange CNC Landis 3SEH 30 Degree Angle
Qty. (3) Capacity 16" x 48"
 
 Operation 230
Gauge Flange Marposs 
 
 Operation 240
Grind Thrustwalls CNC Landis 3LB
Qty. (2) Capacity 15" X 36"
 
 Operation 250
Balancer Crankshaft Balance Engineering
Qty. (4) Capacity 16" X 30"
 
 Operation 260 Gauge Marposs 
 
 Operation 270
Deburr & Weld ABB Robotics 
 
 Operation 280
Micropolish Diameters Impco
Qty. (3) 
 
 Operation 290
Final Wash Power Flame 
 
 Operation 291
Unload ABB Robotics 

Ref.  CGS10133

Beche L4 150 Tons Forging Press

BECHE’ Forging press 150 t
Mod: L4
T. 150

Ref.CGS101325

FICEP PFS 150 Tons Screw Fly Press

FICEP Screw fly press 150t
Mod: PFS
Ton. 150
 

Ref.CGS101326

Cantoni 200 Tons Eccentric Pres

CANTONI Eccentric press 200 t
Pressure: ton. 200
Travel: mm. 175

Ref.CGS101328

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