DOERRIES VOITH COATED BOX BOARD MACHINE, WIDTH 3500MM
Capacity Approx. 77000 tpy
Year 1961
Technical data DOERRIES VOITH COATED BOAX BOARD MACHINE
Manufacturer: DOERRIES VOITH
Condition/Shape: in excellent shape!
Main times rebuilts: up to year 2000
Working width:trimm width 3500mm
Speed: max. 250 mpm
Grammage range: 300 - 600 gsm
Caliper: 0,4mm – 1,01mm
Products:
- Swissboard cream back (GT2/WLC) 350, 600 gsm
- Swissboard grey back (GD2/WLC) 350, 600 gsm
- Greyboard medium glossed 350, 500 gsm
- Greyboard one side glossed 350 gsm
- Fruit tray board blue/blue 530 gsm
Stock Preparation and Approach Flow System
Board Machine:
Layer structure 1 fourdrinier, 2 short formers, 6 rotary screen
Surface treatment - size press 2/sided, top side triple coating
- Rollflex
- Blade
- Airknive
Reverse treatment with roll coater (metering bar)
Possible grade range coated grades GD/GT (WLC)
Several special grades
Technical machine datas according to the block diagram
Ref. 21333
OFFLINE COATER 3860MM, 115-300 G/M2
Technical data OFFLINE COATER
Four blade coating stations
Machine speed 750 - 1050 m/min (designed 1200 m/min)
Grammage 115-300 g/m2
Reel width 3860 mm
Jumbo reel diameter 2400 mm
Jumbo reel weight 19 t
Jumbo reel + bar weight 22 t
Drive power 400 V
Drive side Left in paper run direction
Machine length 94 m
1 Unwinder
Valmet (1989)
Automatic splice from full speed
Max diameter 2400 mm
2 1st stage coating with coating stations 3 and 4
Valmet Auto Blade
Automatic MD-coatweight control (Autoblade constant tip angle)
Automatic CD-profiling with Procoat (2002)
Drying
Electric IR, Compact 1300 kW (2009)
CD moisture control
Three air dryers
Power Float+ nozzles (2009 and 2011)
11,5 bar steam heated
Automatic backing roll cleaner on 4th station
AC drives at middle layer coater (ABB ACS 800, 2011)
3 2nd stage coating with coating stations 5 and 6
Jagenberg Combi blade
Automatic MD-coatweight control with blade angle
Manual CD-profile control
Automatic backing roll cleaning on both stations
Drying
Electric IR, Itronic 2080 kW
CD moisture control
Three air dryers
11,5 bar steam heated
After 5th station 5 drying cylinder (used with low grammages < 200 g/m²)
Before reeler
2 drying cylinders, but not used
2 cooling cylinders
Water cooling, temperature 27 °C
DC drives at top layer coating section
4 Reeler
Automatic jumbo reel changeover with TUSA Standar III
Soft reel drum
Akhydril G rubber
Hardness P&J 10 ±2
5 Steam and Condensate systems
11,5 bar steam for air dryers
3,5 bar steam for drying cylinders
6 Air systems
Heat recovery for exhaust airs
7 Control Systems
7.1 QCS
Honeywell DaVinci (2001)
Five frames (HW 4000 Precision Scanner)
Unwinder
Basic weight, moisture
After 3rd, 4th, 5th, 6th coating stations
Basic weight, moisture and coat weight (calc.)
7.2 DCS
Honeywell
Middle layer coating (3rd and 4th stations)
Alcont 1
Top layer coater (4th and 5th stations)
Total Plant Alcont
Master
7.3 MCS
Siemens S7-400 (2009-2011)
7.4 Coating Kitchen
Control system licenses and some PCs are owned by third part suppliers
Cranes are not included in the scope, but can be used during demolition
Cables are not included in the scope (should be cut after safety switch)
Most of the documents are in electronic format
Old docs in GP4-format (images) and new docs in DWG-format (AutoCAD)
Machine specific spare parts are included in the scope,
rest spare parts will be clarified later on
Mixers
Cellier
2x 7m³ mixers. One for 1st stage coating and other for 2nd stage coating.
2x Scales for coating components
Screening with shaking sieves
Cellier
6 for 1st stage coating, 6 for 2nd stage coating and 4 for clay
Clay elutriator with silo and conveyors
Cellier
Silo 60 m³ and discharge equipment’s
Own scale for clay
Mixer, 16t dry Clay for one batch
Motor 6 kV
Ultrafilter
Valmet
Shaking sieve and pressure screen before ultrafilter
Capacity 7,5 m³/h, concentrate solids 30-35%
60 membrane packs, filtrate area 60 m²
CMC silo
21 m³
2x scale and discharge screw
Starch silo
Silo 70m³
Cooker not available!!!
DCS
Honeywell Total Plant Alcont (2001)
Common with DCS of the off machine coater’s
Ref. 21334
RSI 160" RECYCLED LINERBOARD AND MEDIUM PAPER MACHINE
RSI 160" RECYCLED LINERBOARD AND MEDIUM PAPER MACHINE
WITH OCC SYSTEM
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Ref. 31324
VOITH 4-LAYER RECYCLED COATED CARTONBOARD
4-layer Recycled Coated Cartonboard
General:
Voith, rebuilt in 2004
3.5m trim width, 450 m/min
140,000 tonnes/year
Online coater
4 Ply White Coated Cartonboard
180 – 480 gsm Uncoated
200 – 467 gsm Coated
Right Hand side drive, 50 Hz frequency
Complete from stock prep to finishing equipment
Including sheeters, roll wrap system, sheet packing line, etc.
In very good condition, with all spares
Product Grades:
Artcote Grey 350, 400, 450, 500, 575, 620, 700 um
Artcote White 350, 400, 450, 500 um
Starcote Laminating – 310 um
Artcote Kraft - 350-400,450,500,650 um
Unlined Box Board – 400 500 600 750 um
Starcote Liner 260 um
Coated Carrier Board - 450,500,600 um
Uncoated Coreboard- T20, T30, T35
White Liner 186gsm
Recycled Liner 183gsm
Average machine production – up to 21 tonnes per hour.
Basis weight range – 180 to 480 gsm
Ref. 31354
