2.5M UNCOATED RECYCLED BOARD PM
2.5M UNCOATED RECYCLED BOARD PM
Escher Wyss, with MG Cylinder
2.5m trim width
50,000 tons / year
4-layer Uncoated or Light Coated Board
Basis weight 270 to 600 g/sq.m
machine in excellent condition, complete from stock prep to winder, plus, sheeters, packaging Lines, etc
Ref. 4133
3.8M COATED RECYCLED BOARD PM
3.8M COATED RECYCLED BOARD PM
Valmet with MG Cylinder, rebuilt 2005
3.8 m trim width
100000 tons / year
4 layer Coated Recycled Board, Folding Boxboard
Basis Weight 270 – 600 g/sq.m
machine in excellent condition, complete from stock prep to winder, plus, sheeters, packaging Lines, etc
Ref. 4134
ESCHER WYSS 3.2M TRIM WIDTH, FINE PAPER
ESCHER WYSS 3.2M TRIM WIDTH, FINE PAPER
3.2m trim width, Fine Paper
• Escher Wyss, rebuilt in 1987
• 550 m/min, 55,000 tons/year
• Uncoated Fine Paper, 60 – 350 gsm
• UMV Size Press, Kusters Calendar
• ABB QCS & DCS
3.2m Coated Printing & Writing PM
GENERAL:
Escher Wyss, major rebuilt 1987 and many upgrades subsequently, stopped in Feb.2012
Trim width 3.2m
Speed: 550 m/min
Capacity: 55,000 tons/year
Grades: Uncoated Fine Printing & Writing Paper
Basis weight: 60 - to 350 g/sq.m
Stock Prep:
Voith Batch pulper
- 26 cubic meters, 200kW motor, 900 rpm, belt driven
(5) x Jylhavara (Metso) Conical refiner
- Model JC01, 200 kW motor, 900 rpm
(2) x Jylhavara (Metso) Deflo Deflaker
- Model JF160, 160kW motor, 1500 rpm
(2) x Voith Deflaker
- Model 1E, disc type for broke line, 1E motor 75 kW, 3000 rpm
Albia Cleaner
- 1 stage, Model 500, design 38
Albia Cleaner
- 2nd stage, Model 500, design 10
Escher Wyss Cleaner
- 3rd stage, Model HC 5
Screen for Heabox
- Tampella, model TL200A with Voith C-bar retrofit & rotor, 1.3mm slot width
Paper Machine:
Headbox:
- Escher Wyss, Model 220-02 Step Diffuser, 65,000 l/min, 3366 mm wide
Fourdrinier:
- Walmsley, includes ceramic foils and vacuum boxes
Forming Roll:
- NEF, 1200mm dia, includes NEF Drop-Unit
Steam Box:
- Honeywell, steam at 1.3 tons/hour, 33 zones, combined with suction roll
Wire Cleaning & Shower:
- Albany Oscillating, solid stream 15 bar water pressure, Oscillates at PM speed.
Press Section:
- 1st press – Walmsley, 35 kN/m, Ceramic top roll, blind drilled & grooved br roll
- 2nd press – Walmsley, 35 kN/m, Ceramic top roll, blind drilled & grooved br roll
- 3rd press – Walmsley , 50 kN/m, hard rubber top roll, blind drilled & grooved br roll
- Smooth press – Walmsley, 25 kN/m, hard rubber top roll, rubber covered bottom roll
- Steam box – Devron, steam at 0.8 tons/hour, 22 zones with moisture profiling
Pre-Dryers:
- Walmsley, 24 cylinders, 1500mm dia, 4 groups, double felted, turbo bars, open drive
Post-Dryers:
- Thiry & Co, 8 drying cylinders upper/lower, double felted, turbo bars, closed drive
Size Press:
- UMV – hard & soft roll, 25kN/m, application by pond
Supply loop each side
Machine Calender:
- Kusters – Thermo profiling and S-roll, profiling controlled by QCS
Reel-Up:
- UMV, hydraulic, 10 tonnes, 2.2m dia, storage for 4 spools
DCS:
- ABB – Advant 500
QCS:
- ABB – Smart Platform Scanners, SC 2 before size press, 1 before Reel
Fail Detector:
- ABB/Ulma – for paper defects
Web Break Analysis:
- Papertech – Camera System, 8 cameras
Winders:
- Jagenberg – Vari-Dur 45-15, 2 drum, 1200 m/min, 3300 mm width
With unwind stands for reels & parent rolls, Tidland knives
- Jagenberg – Vari-roll 650-15, center drum, 2200 m/min, 3300 width
Rubber band conveyer for reels
Spool transport:
- Von-Roll; 1 vehicle from PM to parent roll spool store, 1 vehicle from store to winders
Ref. 51333
METSO 4.8M TRIM WIDTH, COATED PAPER
METSO 4.8M TRIM WIDTH, COATED PAPER
4.8m trim width, Coated Paper
• Metso, rebuilt in 1993 & 2010
• 750 m/min, 110,000 tons/year
• Online UMV Coater, 60 gsm coated, 37 gsm base weight) to 250 gsm
• Metso Symflo Headbox, Kusters SoftCalendar
• ABB QCS & DCS
4.8m Coated Printing & Writing PM
GENERAL:
Metso, rebuilt 1992 & 2010
Trim width 4.8m
Max speed: 750 m/min
Capacity: 110,000 tons/year
Grades: Coated woodfree/freesheet
Basis weight: 60 g/sq.m coated (base weight 37 g/sq.m) to 250 g/sq.m
Stock Prep:
Voith Batch pulper
- 45 cubic meters, 315 kW motor, 900 rpm, Cellwood Grubbens rotor, V-belt driven
Voith Swing conical refiners (2)
- Model 2RS, 325 kW motor, 6kV
Bolton Emerson refiner
- Model 202, 285 kW motor, 380V, Claflin conical refiner
Voith Disc Refiner
- Model TF2E, 500 kW motor, 6kV
Jylhavara Conical refiner
- Model JC01, 200 kW motor, 900 rpm
Jylhavara Conical refiner
- Model JC01, 200 kW motor, 900 rpm
Ahlstrom Screen for broke
- MODUScreen F0, primary screen, slot width 0.15mm
Ahlstrom Screen for broke
- MODUScreen F0, 2nd screen, slot width 0.15mm
Clark & Vicario Deculator
- accept receiver dia 1.8 x 6.5m, 1st & 2nd stage receiver
Ahlstrom Cleaner Stage 1
- AHL Cleaner RB 300
Ahlstrom Cleaner Stage 2
- AHL Cleaner RB 300
Escher Wyss Cleaner Stage 3
- HC5-TB3
Escher Wyss Cleaner Stage 4
- HC5-TB3, with fibre saving
(2) Ahlstrom Approach Screen
- Bird Centriscreen MB14, slot width 1.25mm, screens
in parallel
KMW Secondary Screen
- Bird centriscreen MB10, slot 0.2mm
Metso Tertiary Screen
- TAP25, slot width 0.15mm
Paper Machine:
Headbox:
- Metso Symflo, Max 51,000 l/min, 5130mm wide, 54 zones, Jetmatic profile control
Fourdrinier:
- Wartsila (Metso), 5300mm wide, well equipped with ceramic foils and suction boxes
Forming Roll:
- NEF, 1200mm dia, including drop unit
Breast roll:
- Voith Duo-shake, carbon fiber breast roll
Press Section:
- 1st press – Wartsila (Metso) suction roll, nip 75 kN/m, suction pick-up roll in group
- 2nd press – Kusters S roll, nip 90 kN/m, PU-roll blind drilled & grooved
- Center rolls – Stowe Woodward/Voith Ceramic coveret rolls, 1st and 2nd nip
- Smooth press – Wartsila (Metso), max 25 kN/m (normal 5-10), rubber coveret rolls
Vacuum system:
- Nash; 1xCL3000, 4xCL6000, & 1xCL6000(spare)
Pre-Dryers:
- Wartsila (Metso) – 32 cylinders 1500mm dia, 4 groups;
1st single felted, balance double felted
Post-Dryers:
- Wartsila (Metso) – 5 cylinders 1500mm dia. 5 bar steam pressure
Upper & lower group heat control
On-line coater:
- UMV – HSM wire application rolls of 12 – 19 g/sq.m each side
Supply loop each side
Infra-red dryer:
- Marsden – 2 rows; 1 MW natural gas-fired
Air turn:
- Spooner, right after Infra-red dryer
Hood Heat Recovery:
- E.V.Group – 2 columns each 4 MW for pocket air & district heating
Machine Calender:
- Kusters – 1 nip soft/soft, 180 kN/m, MHV roll for profile control
Reel-Up:
- Walmsley – 21 tonnes capacity, 10 spools, full automatic hydraulic
DCS:
- ABB – Advant 500
QCS:
- ABB – Smart Platform Scanners, SC 2 before HSM, 1 before Reel
Fail Detector:
- ABB/Ulma – for paper defects
Web Break Analysis:
- Papertech – Camera System, 10 cameras
Winder:
- Jagenberg – Vari-Dur 55-18, 2-drum, 1800m/min, 4800 mm max width
PU-covered rider roll, Tidland knives
Ref. 51334