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COMPLETE FACTORY FOR PRINT NEWSPAPER WITH GOSS COMMUNITY AGE : 2006

COMPLETE FACTORY FOR PRINT NEWSPAPER  WITH GOSS COMMUNITY AGE : 2006
Equipment :
Complete Factory For Print NEWSPAPER With/
FABRICA COMPLETA PARA IMPRIMIR PERIODICOS CON:
-NESWPAPER WEB CUT OFF / CORTE 578 mm
.2 GOSS COMMUNITY 4 HIGH TOWER Year 2006
.1 GOSS COMMUNITY 8 HIGH TOWER Year 2006
.1 GOSS COMMUNITY/ORIENT 8 HIGH TOWER 1990
.1 VENTURA 8 HIGH TOWER About 2000
.2 ORIENT 4 HIGH TOWER About 1985
.1 STARKAK 8 HIGH TOWER About 1995
.4 GOSS COMMUNITY 4 HIGH TOWER About 1980
.4 UNITS GOSS COMMUNITY About 1980
.2 FOLDERS UB 30 About 1973
.1 FOLDER UB 35 About 1982
.2 FOLDERS GOSS COMMUNITY
.6 UNITS SUPER-GAZETTE 1988
.5 UNITS SUPER-GAZETTE About 1973
-NESWPAPER WEB CUT OFF / CORTE 560 mm.
. 12 UNITS SUPER GAZETTE 1978
. 1 FOLDER UB 35 1978
- 4 REEL SPLICER MEG D 400 About 1990

WITH ANCILLARY LIKE / CON ACCESORIOS TALES COMO:
.2 FORKLIFTS
.COMPRESSORS
.SPARE PARTS ...

 

Ref.11321

VALMET PAPER MACHINE 5910/5430 MM - 230 000 T/A MWC GRADES

VALMET PAPER MACHINE 5910/5430 MM
Capacity  230 000 t/a MWC grades
 Year  1984
PAPER MACHINE 4
 Technical data
Production line basic information
 
Manufacturing year Built: 1984
Modernisation: 1987 New headbox by Valmet
Capacity 230 000 t/a MWC grades
Grammages 60-95 gsm
Wire width 5910 mm
Trim width 5430 mm
Max. speed 1320 m/min
 
Stock Preparation
 
• PM 4 groundwood pulp refiner –Disk refiner Jylhä DD 900
• PM 4 chemical pulp refiners –3 Sunds Defibrator Conflo JC-03
 
Short circulation and water circulation
 
• 3 machine screens + reject screen
     –3 Jylhävaara JS 280 LC2P + JS 120 M
• Deaerator: Ensovac
• Centrifugal cleaners: Enso Twincleaner 132
• Reject dispergator: Atrex CD 650 – 55/55 (2000)
• SONARtrac air content measurement
• Kajaani RM200 consistency and retention measurement
• Retention aid and starch screens
 
Broke system
 
• 3 broke screens –Valmet TAS-100, TAS-25H, TAS-25H
• Couch pit, press pulper, machine pulper, 2 re-reeler pulpers, SC-pulper and 2 winder pulpers
• Guillotine and pulper, blade 2700 mm
• Disc filter Rauma-Repola (15 disks)
• Heat exchangers
 
Head box
 
• Conventional SymFlo head box by Valmet (1987)
• Width 5910 mm
• Thermatrol dry weight control system
     –Amount of control spindles 48
 
Wire section
 
• Fourdrinier by Valmet (1984)
     –Wire length 51,3 m
• Forming board, 3 multifoil boxes, 24 single foils, 3 wet suction boxes, 6 vacuum boxes
 
Press section
 
• Valmet SymPress II
• Measurex Devronizer steam box (1995)
• Line loads 70, 80 and 120 kN/m
 
Drying section
 
• 5 drying groups
     –Cylinder diameter 1830 mm
• Dryer section parts 1-3
     –VAC cylinders, SymRunPlus stabilisers and ropeless tail threading system
• Dryer section parts 4-5
     –Double felted groups
• Thermo compressor to give more drying capacity
 
Machine calander and reeler
 
• Conventional hard nip machine calander
• Caltrol caliper control system
• High pressure edge trim cutter by PTS (1400 bars)
• Measurex online scanner
• ULMA web detection system
• Conventional pope reeler
     –Reeler tail threading with FoilForce conveyors
 
PM4 reel rebuild 2007 (Metso)
 
• New primary and secondary arms
• Fully hydraulic, new control system
• Spool rack (automatic feeding)
• Cutting knife and turn up device (goose neck)
• Tail treading conveyers
• High pressure edge trim cutting device (1400 bars) by PTS
 
 
Auxiliary Equipment
• 2 starch boilers
       –2. starch boiler renewal 2008
 
 
Winders
 
• Center-drum winder 42: Jagenberg Vari-Top 850-150 (1988)
         – Speed 2300 m/min
         – 12 pairs of slitters with Teleset III electronics
         – 8 rewind stations, 12 rider roll stations: 2 rewind stations with heavy duty   construction
         – Jagmatic operating system
 
Salvage winder
 
• Center-drum rewinder: Jagenberg Vari-Roll
          – Speed. 1500 m/min
          – 2 rewind stations
          – Max operating width 2600 mm
          – Manually controlled
 
Broke Reel Guillotine
 
• Blade 2700 mm
 
Wrapping line and warehouse
 
• Wrapping machine is made by Wärtsilä
• Max. roll width 2800 mm and weight 4300 kg
• Automated label printers
• Automated roll lifting device and conveyor belt
• Rolls are moved and loaded to trucks with fork lift
• Two rear loading places for truck

 

Ref. 11340

 

 

 

 

 

 

PAPER MILL

PAPER MILL
Paper Mill for sale will be the subject of offer
1   Technical specifications of the papermachine.................................................... 1
1.1   MACHINE DATA........................................................................................................  2
1.2   Stock Preparation (rebuild 2006 and 2008)............................................................ 3
1.3   Approach Flow System.............................................................................................. 4
1.4   Headbox ( new 2006)................................................................................................. 4
1.5   Wire Section (rebuild 2006 and 2008)..................................................................... 4
1.6   Press section (rebuild 2008)..................................................................................... 5
1.7   Dryer Section (rebuild 2006)..................................................................................... 5
1.8   Size Press (Film Press)............................................................................................. 6
1.9   Pope Reel.................................................................................................................... 6
1.10 Drive............................................................................................................................. 6
1.10.1 Mechanical drive: (New 2006)............................................................................... 6
1.10.2  Electrical drive: ( New 2006 )................................................................................ 6
1.11    Vacuum System....................................................................................................... 7
1.12    Steam and Condensate System............................................................................ 7
1.13    Hood and Ventilation System (new 2006)............................................................ 7
1.14    Process Control System......................................................................................... 7
1.15    Water Treatment...................................................................................................... 7
1.16    Photos Stock Preparation...................................................................................... 8
1.17    Photos Papermachine.......................................................................................... 10
2         Rewinder............................................................................................................... 13
2.1      Photos..................................................................................................................... 14
3         Steam Generation and Processing.................................................................15
3.1      Steam Production Boiler...................................................................................... 15
3.2      Steam Processing................................................................................................ 15
1  Technical specifications of the papermachine
Manufacturer:Over Meccanica, Installation: 1986 in Darmstadt
 

 
Year of rebuilds:                                                        1990 / 2001 / 2004 / 2006 /2008
New 3 stage cascade pressure screens
New quality control system (QCS)
New cleaner for pulper
New traversing felt high pressure cleaner
Rebuild size press to film press (Wolff)
New headbox (PAMA)
New combisorter
New suction roll and breast- and wire drive roll for fourdrinier     
New wire rolls with new guide and tension regulation
New felt rolls in the drying section with tension regulation and osc. blades
Extension of the post drying section by two cylinders
New dewatering elements
New drives (single drive system)
New hood with heat recovery and pocket ventilation
New rope tension
New beam, rolls, tensions, controls in the press section, ceramic uhle box
New DC converters, controllers for rewinder and turn-up system pope reel
 
1.1    MACHINE DATA
Working width headbox:                                                                                        2’800 mm
Normal trimmed width:                                                                                           2’600 mm
Design speed:                                                                                                     700 m / min
Max. operating speed:                                                                                        540 m / min
Basis weight range:                                                                                          50 - 300 gsm
Main paper grades produced:                              fluting, corrugated medium, fine paper
Other specialty products produced:                                        blue packing paper for fruit,
                                                                                                  masking paper, lining paper,
                                                                                        crepe paper, incombustible paper.
Drive side                                                   Machine has a left hand drive when looking in                                     
                                                                     the direction of paper flow.
Specific water consumption                                                                          approx. 1 m³/t
Specific steam consumption                                               approx. 1.5 t steam/t of paper
Specific electric consumption                                               approx 420 kW/h of 1t paper
Main electrical data for motors                                                                    400Volt, 50 Hz
 
1.2    Stock Preparation (rebuild 2006 and 2008)
Process control system by ANDRITZ with Software” Wonderware” and Siemens S7 control system.
Pulper, VOITH, AP 20 with reject gate with Consistency measurement Type
MEK 2000, Year 2007, BTG, Year 1972; motor 160 kW / 400 Volt
Reject Pump with reject trap, Year 1995
Screening drum, CPM , Year 1995, drum diameter 1000mm x 2000mm
Detrasher, LAMORT, Type Poire, Year 2001
High consistency cleaner, ANDRITZ-FIEDLER, Type MC3200
Year 2001, rebuilt 2008 with high consistent ceramic cleaner
Turboseparator, VOITH, Type ATS 21, motor 160 kW/400 Volt
Combisorter, VOITH, Typ CSM, Year 2006, motor 75 kW/ 400 Volt
Spare parts: 1 basket (2 share)
High consistency cleaner, LOHSE, Year 2006, in ceramic
Primary screen, ANDRITZ, Type F3, basket with slots 0,35 mm
Year 2001, including pump system and chest 8 cubic meters in stainless steel
Spare parts: 1 basket and seal
Secondary screen, ANDRITZ, Type F2, basket with slots 0,35 mm
Year 2001, including pump system and chest 4 cubic meters in stainless steel
Spare parts: 1 seal
Tertiary screen 3, ANDRITZ, Type F1, basket with slots 0,25 mm
Year 2001, including pump system
Spare parts: 1 basket and seal
Low consistency stage cleaner plant, ANDRITZ, Year 2001
 
1.3     Approach Flow System
Machine chest  25  cubic meters
Fan pump No. 1, frequency-controlled, Year 2006, ANDRITZ
7 Cleaner, in two cascades
Fan pump No. 2 frequency-controlled, Year 2006, ANDRITZ
Screen, LAMORT, Type SP800, basket with 2 mm holes
Year 2006, spare parts: 1 basket and 1 rotor
Consistency (density) measurement Type MEK 2300, Year 2007, BTG
 
1.4      Headbox ( new 2006)
Manufactured by PAMA, hydraulic high turbulence head box with 4 row diffuser block. BTF-Octopus with  manual regulation of the CD profile by dilution water.
Pond width: 2800 mm
 
1.5      Wire Section (rebuild 2006 and 2008)
Wire length:              31 metres
Wire width:               2900 mm
Breast roll 507mm diameter, 3000mm face length, rubber covered
 
Forming Board in ceramic
6 foil boxes
3 foil boxes including separate fan 1'472 m3/h, year 2006
2 dry suction boxes with hard plastic cover, year 2006
2 dry suction boxes with ceramic cover, year 2006
 
Suction couch roll, PAMA , 810 mm diameter, 3180 mm face length,
year 2006
 
Forward drive roll , PAMA 550 mm diameter, year 2006
Wire guide and wire stretch rolls 3000mm face length, rubber covered, year 2006
High pressure showers, Stamm Heinrich , year 2006
Steambox ,Langbein& Engelbracht, year 2006
Wire stretcher, Erhard & Leimer, year 2006
 
 
1.6     Press section (rebuild 2008)
Pick-up roll, 960 mm diameter, PU covered with 3 suction zones, grooved and blind drilled, 2900 mm faces length
Counter press roll is a central press roll, 1005 mm diameter; 2900 mm face length, green granite cover
First Nip Press roll, 570 mm diameter, 2900 mm faces length, PU covered and drilled. Nip pressure  Nip: 60 kN / m (fist Press roll to Pick up roll)
2nd Nip pressure Nip: 60 kN/m ( Pick up roll to Counter Roll )
3rd Nip Press roll, 570 mm diameter, 2900 mm faces length, PU covered and drilled.
Nip pressure at 3rd Nip: 120 kN / m ( 3rd Press roll to Central roll )
 
1.7   Dryer Section (rebuild 2006)
28 Pre-drying cylinders, 1’500 mm diameter 2900 mm face length,
First group slalom 8 cylinders, at cylinder No. 6 is a sticky roll
Second group with upper and lower wire 6 cylinder
Third group with upper and lower wire 6 cylinder
Fourth group with upper and lower wire 8 cylinder
12 Post drying cylinders, 1500 mm diameter x 2900 mm face length,
Fifth group with upper and lower wire 4 cylinders including 2 chrome coated
Sixth group with upper and lower wire 8 cylinders
 
The complete Dryer Section has :
Electric tensions and pneumatic regulations by Erhard und Leimer
Partially cylinders have oscillating blades (new 2006)
All cylinders are designed for an operating steam pressure of 5 bar
All cylinders have Type Johnson steam heads and rotating syphons.
Wire rolls, regulation, tension, PAMA Year 2006
Rope rolls and pneumatic tension,PAMA Year 2006
 
1.8  Size Press (Film Press)
Horizontal size press with vertical paper feed manufactured by Wolff to single film press
Both  rolls have 540 mm diameter and 2800 mm face length
Linear pressure: 40 kN
Starch addition 3 gsm at max.10 % consistency
The starch processing plant was manufactured by CELLIER.
 
1.9    Pope Reel
The Pope reel has a pneumatic control system. Reel drum, 800 mm diameter and is equipped with IBS RC 230Turn-up system, Year 2007
Max. wind diameter for pope reel is 2000 mm. For operational reasons, max. rewind diameter is 1800 mm
 
1.10  Drive
1.10.1  Mechanical drive: (New 2006)
Wire and press sections with PIV gearboxes, cardan shafts
Dryer section with open gear drive, drive via cylinders
 
1.10.2  Electrical drive: ( New 2006 )
All the motors and inverter drive (AC 400 Volt)  are designed for a speed of 700 m/min was supplied by Kühne & Vogel. Type Siemens S7 with control panels.
 
1.11   Vacuum System
No.1 Vacuum Pump, SAFEM Type AL 20-22 ,No.1793; motor 90kW (new 2006)
No.2 Vacuum Pump, AZWEG Type POMPA A65, motor 90 kW
No.3 Vacuum Pump, AZWEG Type POMPA A65, motor 90 kW
No.4 Vacuum Pump, AZWEG Type POMPA A65, motor 90 kW
No.5 Vacuum Pump, AZWEG Type POMPA A100, motor 200 kW
 
1.12   Steam and Condensate System
Cascade type, flow sheet for this system is available
4 cascade system with moisture control in machine direction
Rotating Siphon in all cylinders
 
1.13   Hood and Ventilation System (new 2006)
Completely enclosed hood was supplied by LANGBEIN & ENGELBRACHT, Germany with heat recovery system, heat exchangers, fans, pocket ventilation. The doors have an electrical opening system. Stabilisation system in slalom group
Dew point 62°C, Dew point regulation ,air temperature 110°C
 
1.14   Process Control System
QCS Scanner, Manufacturer PROTAGON (MEASUREX), year 2001
Measurement of basis weight and moisture in machine and cross-direction, with
Regulation in machine direction .
 
1.15   Water Treatment
Krofta, 250m³/h SPC 24 ,diameter 7’200 mm
 
 
1.16   Photos Stock Preparation
        
1.17 Photos Papermachine
     
 
 2  Rewinder
       

 
APROCART (rebuild 2008)
MACHINE DATA
Manufacturer:                                                                                                                Aprocart
Year built:                                                                                                                             1992
Rebuilds:                                                                                                                   2001, 2008
Working Width:                                                                                                           2’600 mm
Speed:                                                                                                                     2’000 m/min
Max rewind diameter:                                                                                                1’830 mm
Max. unwind diameter:                                                                                               2’000 mm
Basis weight range:                                                                                                40-300 gsm
Main electrical data:                                                                                             400 V, 50 Hz.
 
Consists of:
Reel spool back stand with 3 fold pneumatic braking shoes on drum.
No. of slitting knives: 3 pairs and 9 pairs of spare parts.
Two single motor DC drive, motors 85kW
Warp control system Siemens S7 with touch panel.
3  Steam Generation and Processing
3.1      Steam Production Boiler
Manufacturer:                                                                                                                    Storck
Product type:                                                                   2 flash tubes and 3 deduction tubes
                                                                                                Including ECO and Superheater
Permissible operating overpressure :                                                                            22 bar
Steam power :                                                                                                                  20 to/h
Permissible forward steam temperature:                                                                      300°C
Heat output:                                                                                                                  18,4 MW
Fuel:                                                                                                                             OIL / GAS
Manufacturer of the burner:                                                                                             Storck
 
3.2      Steam Processing
Steam motor, Spilling, 6-Cyl., 1MW, 22-3 bar, No. 3225
Manufacturer:                                                                                                                   Spilling
Product type:                                                                                                              6 cylinders
IN Steam pressure :                                                                                                         21 bar
OUT Steam pressure                                                                                                         3 bar
Generator power 1MW
Max power                                                                                                                      900 kW
Normal power                                                                                                                 680 kW
                 

Ref. 11339

 

 

 

 

 

 

 

 

 

 

 

COMPLETE CRESCENT FORMER TISSUE MILL - SPEED 1500 MT/MIN


COMPLETE TISSUE PLANT:
                        - TRIM WIDTH 3080 MM
                        - SPEED 1500 MT/MIN
                        - PRODUCTION 85 TPD
                        - GRAMMAGE RANGE 14,5 – 32/33 gsm
                        - YEAR OF CONSTRUCTION 2000 (Machine in excellent condition like new)
                        - Machine stopped Feb. 2012

The machine is made up as follows:
STOCK PREPARATION EQUIPMENT:
                        - N.1 conveyor belt for pulper: width 1450mm, length 17m.
                        - N° 1 pulper OVER of 32 m3 with low consistency impeller and belt drive, main motor 250 kW, discharge pump 37 kW and meter level.
                        - N° 1 40 m3 water supply tank for pulper complete with 37 kW pump and meter level.
                        - Line for long fibre made up of the following:
                        o Storage chest 80 m3 complete with agitator 37 kW and meter level
                        o Outlet pump 22 kW with stock consistency regulator
                        o Blade consistency meter BTG
                        o High density cleaner with proportional regulation valve
                        o N.2 disc refiners make OVER 26” with 350 kw motors
                        o Flow meter KROHNE DN125
                        o Proportional valve NELES DN100
                        - Line for short fibre made up as follows:
                        o Storage chest 80 m3 complete with agitator 37 kW and meter level
                        o Outlet pump 22 kW with stock consistency regulator
                        o Blade consistency meter BTG
                        o High density cleaner with proportional regulation valve
                        o Deflaker make OVER with toothed disc 300 mm and 75 kW motor
                        o Flow meter KROHNE DN125
                        o Proportional valve NELES DN100
                        - N° 2 storage chests 80 m3 each with:
                        o Level meter
                        o Agitator 37 kW
                        o Outlet pump 15 kW with stock consistency regulator (constant level flow to headbox)
                        o Blade consisctency meter BTG
                        o Pump between tanks 4 Kw


STOCK FLOW LINE TO PAPER MACHINE
                        - Constant flow level box
                        - Flow meter KROHNE dn125
                        - Grammage control valve BTG dn100

STOCK FLOW TO HEAD-BOX
                        - Fan pump SULZER ZPP42-500 capacity 800 KW
                        - Vertical selector COMER ECP 40 complete with 75 kW motor and belt drive , with auxilliary pressure pump.
                        - Vibrating screen.
                        - Storage unit 80 m3 with meter level 

PAPER MACHINE WITH CRESCENT FORMER MAKE OVER MADE UP AS FOLLOWS:
                        - Forced ventitlation system for DC motors with 2 fans of 22 kW each, and belt drive
                        - Wire section::
                        o Head.box make OVER monolayer with 21 grammage profile regulators complete with 3180mm flat wire.
                        o Forming cylinder 1500mm with oscillating cleaning blade, motorized by 205 kW DC motor complete with reducer
                        o N° 1 breast roll diam.530mm with oscillating cleaning blade and water lubricating system.
                        o N° 1 wire guide roll diam. 530mm with oscillating cleaning blade and water lubricating system
                        o N° 1 stretch roll diam. 530mm with oscillating cleaning blade and water lubricating system
                        o N° 1 separating roll diam. 530mm with oscillating cleaning blade and water lubricating system.
                        o N° 2 high pressure cylindrical nozzles make FOMAT
                        o N° 1 flooding shower
                        o N° 1 wire regulator
                        o N° 1 pneumatic regulation unit for wire guide roll
                        o N° 1 mechanical/pneumatic regulation unit for stretch roll
                        o N° 1 regulation unit for separating roll
                        o N° 1 water drainage collection (coming from the former)
                        - Felt section:
                        o N° 1 felt guide roll diam. 480mm.
                        o N° 1 felt stretch roll diam. 480mm.
                        o N° 1 felt return roll diam. 480mm with oscillating cleaning blade and water lubricating system.
                        o N° 2 felt guide rolls diam. 480mm with oscillating cleaning blade and water lubricating system.
                        o N° 2 felt guide rolls diam. 480mm (free).
                        o N° 1 suction press roll diam. 1040 mm with doctor blade and water recovery. Motorized with DC motor of 205 kW complete with reducer
                        o N° 1 blined drilled press roll diam. 870mm. Motorized with DC motor of 205 kW complete with reducer..
                        o N° 1 ceramic suction box single slot 
                        o N° 1 ceramic suction box 2 slots
                        o N° 1 flooding shower
o N° 1 high pressure cylindrical nozzle make FOMAT.
                        o N° 1 AP washer
                        o N° 1 lubrication between suction boxes.
                        o N° 1 guard board .
                        o N° 1 mechanical/pneumatic regulation unit for felt guide roll.
                        o N° 2 water jets for trimmings with 2 kW pump
                        o N° 1 high pressure water wet tail system . 

                        o YANKEE SECTION:

                        o N° 1 cast-iron yankee cylinder make OVER diam. 3600mm. Mantel width 3200mm. 8 bar pressure. Motorized with N.2 DC motors of 214 kW each and coaxial reducer drive on shaft.
                        o N° 1 steam unit with thermo compressor..
                        o N° 1 steam extraction unit FOMAT with constant level tank, regulation group and pump which re-directs steam to the boiler. o N° 1 oscillating doctor blade.
                        o N° 1 oscillating creping blade ORACREPE.
                        o N° 1 scraper
                        o N° 1 oscillating shaft with 23 spray jets for dosage of creping products, complete with unit for dosing and mixing the additives, along with water softening unit.
                        o N° 1 pulper below the yankee with vertical propellor complete with 55 kW motor, belt transmission and outlet pump of 15 kW.
                        - Hood section:
                        o N° 1 hood L.U. FOMAT max. temperature 680 °C with:
                        - -GPL burner 3200 kW
                        - -Combustion fan complete with 37 kW motor.
                        - -DC motorized fan with belt transmission 227 kW.
                        - -N° 10 shutters for profile regulation electrically controlled.
                        o N° 1 hood L.S. FOMAT max temperature 480 °C with:
                        - -GPL burner 2500 kW.
                        - -Combustion fan complete with 37 kW motor.
                        - -DC motorized fan with belt transmission 227 kW
                        - -N° 2 shutters for humidity control - electrically controlled.
                        o N° 1 fume extraction fan with heat exchanger for air temperature regulation. AC motorization with inverter and 45 kW motor. Belt transmission
                        o N° 1 crossover shutter between LS hood and LU hood, eletrically controlled.
                        o N° 1 regulation shutter for air temperature control - electrically controlled.
                        o N° 1 exchanger for heat recovery

                        - Pope reel section:
                        o N° 1 reel-up drum diam. 1000mm with oscillating cleaning blade. Motorized by 48 kW DC motor..
                        o N° 1 hydraulic arms for up/down transfer
                        o N° 1 primary arms with nip and pneumatic movement and electric rotation
                        o N° 1 group of secondary arms pneumatically controlled with automatic pressure
                        o N° 1 pneumatic brake unit .
                        o N° 10 shafts for paper reel-up covered in polyurethane diam. 200 mm. approx.
                        o N° 1 dust extraction unit..

WATER PLANT:
                        - N° 1 water clarifier BERICA CF 2007 with screw sludge recovery, compressed air pressurizer and 22 kW pump.
                        - N.1 dosing and diluting pump
                        - N° 1 80 m3 water tank for clarified water with level measure, 15 kW pump for various circuits leading to the machine, and a 37 kW pump AP for washing felt
                        - N° 2 tanks 15 m3 each for fresh water accumulation with 11 kW pump
                        - N° 1 15 m3 tank for fresh water with level measure, automatic valve for topping up water, pump 5,5 kW.
                        - N° 1 10 m3 tank for clarified water with AP pump 37 kW, for washing wire.
                        - N° 1 cement tank under machine for secondary water recovery with 37 kW pump

VACUUM SYSTEM.
                        - N° 3 liquid ring vacuum pumps ELMO SIEMENS with 200 kW motors
                        - N° 1 cement tank for water recovery with 5.5 kW pump - N° 1 cooling tower with fan 11 kW.
                        - Cold water recovery tank, allarm for low water level complete with liquid ring pump 15 kw..
                        - N° 2 water separators for the water coming from the suction boxes and suction press roll.
                        - N° 1 water recovery tank coming from separator

LUBRICATION SYSTEM:
                        - N° 1 centralized lubrication system for press bearings, yankee and reducer.
                        - N° 1 pumping station for grease for cylinder bearings in all the machine, except for the yankee, presses and reducer with pneumatic pump
                        - N° 1 hydraulic station for the pope reel.

BOILER SYSTEM:
                        - N° 1 thermic oil boiler make Bono model .OMP 3000 with GPL burner and oil circulation pump 22 kW.
                        - N° 1 evaporator make BONO model. EVO 500 5 t/h and max 18 bar pressure with feeding pump AP 11 kW.
                        - N° 1 accumulating tank 3 m3 for water for evaporator
                        - N° 1 water preparation line made up of : N.1 tower for deferrization by zeolite, l tower for carbons, and l tower for osmosis, with a maximum production of 1000 l/h.
                        - N° 1 tank for diathermic oil
                        - N° 1 underground tank for diathermic oil waste recovery

AIR COMPRESSOR LINE:
                        - N° 1 compressor INGERSOLL-RAND M75 of 11000 l/min
                        - N° 1 air cooling group HITEMA
                        - N° 1 oil separator coalescing filter line CECCATO
                        - N° 2 compressed air storage tanks of 1000 litres each
                        - N° 2 compressed air storage tanks of 900 litres each

REWINDER MAKE OVER:
                        - N° 4 unwind stands motorized by 48 kW DC motors with large haul-off belt for the rolls, pneumatic movement with automatic regulation of loading curve, pneumatic off/on of the shafts.
                        - N° 1 winder with 2 motorizzed cylinders by a 55 kW DC motor, pressure roll for formation of tissue on reel .
                        - N° 1 unloading of rolls with hydraulic pistons
                        - N° 1 hydraulic station
                        - N° 1 machine for cutting cardboard cores.
                        - N° 1 fan for trimmings
                        - N° 1 roll wrapper
                        - N°1 scale for rolls max 3000 kg.

INSTRUMENTS AND CONTROLS:
                        - N° 1 DCS line make ABB for movement /control of the complete line inclusing rewinder.
                        - N° 1 QCS bridge make ABB for automatic grammage and humidity control of the tissue sheet.
                        - N° 1 CPU SIEMENS S7 for machine drive control with 2 touch screen panels on pulpit, for start, stop, speed control and alarm.
                         - N° 1 CPU SIEMENS S7 for drive control of the rewinder, with touch screen panel on pulpit for start, stop, and alarm.

TRANSFORMERS:
                        - N° 1 cast-resin transformer 400 KvA (V1= 15000, V2= 400) with control unit for temperature, alarm, services and illumination.
                         - N° 1 cast-resin transformer 2500 KvA (V1= 15000, V2= 400) with control unit for temperature, and alarm for MCC1 + rifasatore
                        - N° 1 cast-resin transformer 2500 KvA (V1= 15000, V2= 400) with control unit for temperature and alarm for MCC2 + fan pump + power factor corrector
                        - N° 1 cast-resin transformer 2500 KvA (V1= 15000, V2= 400) with control unit for temperature and allarms for DRIVES and power factor corrector.

LIFTING EQUIPMENT:
                        - N°1 overhead crane make TECMER double beam, capacity in length 16 m capacity 10t for roll transport /maintenance
                        - N°1 overhead crane make PUPPINATO double beam, capacity in length 16 m capacity 10t for roll transport/maintenance
                        - N°1 overhead crane make PUPPINATO double beam capacity in length 16 m capacity 5t for maintenance in stock preparation area.

 

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