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VOITH 2.5M TESTLINER, FLUTING, WHITE TOP PM

GENERAL:

•  Width : 2,750 mm at head box
:  2,900 mm wire
:  2,560 mm paper at the Pope reel
•  Production Speed : 320 m/min. maxi

•  Substances : 100 g/m2 mini,

:  300 g/m2 maxi,
•  Capacity : 165 t/day max.

•  Reels diameter : ø 2,000 mm maxi at the Pope reel

: ø  1,700 mm maxi after Winder
•  Drive side : Right, when looking at the Pope reel from head box

Equipment list:

1) APPROACH FLOW (bottom wire) :

1. a) One feeding pump,
• Type : ABS BA 300/300-40
• Characteristics : 1 000 m3 / h; 2,5 b ; 132 KW

1. b) One low density Cleaner:
• Manufacturer : Black Clawson
• Model Liquid : Cyclone 25"

1. c) One primary Pressure screen:
• Manufacturer : Black Clawson
• Model : Selectifier 30 PS
• Basket : slots : 0.25 mm
• Motor and drive : 75 KW

1. d) One secondary Pressure screen:
• Manufacturer : Lamort
• Model : SP 600
• Basket : slots : 0.30 mm
• Motor and drive : 22 KW

1. e) Diabolo :
• Manufacturer : Lamort
• Model : DT 2
• Basket : slots : 0.30 mm
• Motor and drive : 30 KW
• Screw for rejects.

1. f) Refiner,
•Type : 22 “ PILAO 250 KW

1. g) One set of Instruments, automatic and manual valves, and other accessories in line.

1. h) Consistency regulator
• Type :Metso. SP

2) APPROACH FLOW (Top wire) :

2. a) One feeding pump,
• Type : ABS : BA 300/300-40
• Characteristics : 800 m3/h; 2,5 b; 110 KW

2. b) One low density Cleaner:
• Manufacturer : Black Clawson
• Model : Liquid Cyclone 20"

2. c) One Pressure screen:
• Manufacturer : Black Clawson
• Model : Miami 24"
• Basket : Holes : 1.6 mm
• Motor and drive : 22 KW

2. d) Vibrating screen.

2. e) One set of Instruments, automatic and manual valves, and other accessories in line.

2. f ) Consistency regulator
• Type :Metso. SP

3) PAPER MACHINE

• Manufacturer : VOITH
• Type : twin wire
• Speed production : 320 m/min max

3. a) Headbox (Bottom wire)
• Lip opening : 2 750 mm
• Type : Pressurized - ALLIBE
• Lip profil control : 20 manual actuators

3. b) Bottom wire section
• Wire dewatering length : 29 450 mm,
• Wire width : 2 900 mm,
• 1 Breast roll
• 1 forming board, width: 400 mm
• 1hydro-foil with 5 blades, width: 520 mm
• 4 hydro-foils with 3 blades , width: 230 mm
• 4 hydro-foils with 6 blades , width: 440 mm
• 4 vacu-foils with 6 blades, width: 440 mm
• 7 dewatering suction boxes, polyethylene and ceramics blades width: 300 mm,
• 1 dewatering suction boxes, blades, width: 800 mm,
• 1 suction couch roll VOITH :  750 mm,
• One set of 6 wire return rolls,
• One stretching return wire roll,
• One set of doctors, showers,
• One set of save-all trays,
• One set of automatic bottom wire guide,
• One set of automatic bottom stretcher,
• One set of reducers, cardan shafts, couplings,
• One set of protections
• One manual/automatic sheet transversal cutting System,
• One set of aluminum spacers for wire changing System.

3. c) Headbox (Top wire)
• Lip opening : 2 700 mm
• Type : Pressurized – Neyrpic - Isoflot
• Lip profil control ...... : with 19 manual actuators
• Construction :stainless steel

3. d) Top wire section :
• Wire dewatering length : 23,100 mm,
• Wire width : 2,900 mm,
• 1 breast roll
• 1 forming board : 530 mm
• 5 hydro-foils with 5 blades, width: 520 mm
• 1 vacu-foils with 6 blades , width: 440 mm,
• 1 dewatering suction boxes, width: 800 mm
• 8 dewatering suction boxes, width: 300 mm
• One set of saverall trays,
• One set of doctors, showers,
• One set of automatic top wire guide

• One set of automatic top wire stretcher,
• One set of reducers, cardan shafts, coupling,
• One set of protections,
• One set of aluminum spacers for wire changing System.

3. e) Press section
Type tri-Nip press section, with: Suction press VOITH (Nip N° 1) :
o Diameter : 675 mm
o Top Press (nip 1) : 525 mm
o Nip pressure : 60 kg/cml max.
o Steam box : Devronizer (controlled by QCS)
o Single felted circuit

2° Press CARCANO (Nip N° 2) :
o Bottom press roll : 710 mm, blind drilled press
o Top press roll : 710 mm
o Nip pressure : 140 kg/cml
o Simple felted circuit

3° Press CARCANO (Nip N° 3) :
o Bottom press roll : 710 mm, blind drilled press
o Top press roll : 710 mm, blind drilled press 140 Kg/cml

o Double felted circuit

4° felt circuits with:
o Felt simple (Nip N°1)
o Felt simple (Nip N°2),
o Top felt (Nip N°3),
o Bottom felt (Nip N°3)

Miscellaneous
Are included with the press section:
o One set of frames, supports, saverall trays, cantilever system,
o One felt suction vacuum conditioning system with S/S separators, vacuum pumps,
o One set of protections, stairs, plate-form, walkways,
o One set of hydraulic pressure system (N1),
o One set of pneumatic pressure system (N2 & N3)
o One set of accessories, such as control desks, etc.

3. f) Pre-drying section
• Dryers number : 18 (3 batteries of 6 dryers)
• Pressure test : 3 dryers at 5 bar

15 dryers at 8 bar
• Diameter : 1 500 mm
• Steam and condensates system : Thermopap, Cascades type
• YANKEE :  5,000 mm , 3.5 bar (shall not be reinstalled)

3. g) Size Press section
• Diameter : 550/600mm
• One set of frames, supports, pressure System, gangways,
• One Chemicals distribution shower in stainless steel,
• One set of doctors, several trays,
• One set of reducers, cardan shafts, couplings,
• One set of protections.
•

3. h) Post drying section
• Dryers number : 12 (2 batteries of 6 dryers)
• Pressure test : 1 dryer at 5 bar + 11 dryers at 8 bar
• Diameter : 1 500 mm
• Moisture profile control : Aquatrol 25 actuators (4 nozzle/actuator)
• Steam network : BRUNSCHWEILLER

Cascades et thermocompressor
• Hood : BRUNNSCHWEILLER .Ventilation system with pocket ventilation.
• Central lubrication system

3. i) QCS :
• Type : METSO
• Régulation : Grammage, moisture

3. k) Pope reel section
• Type automatic with spools and reel automatic changing Systems,

• Winding drum : ø 1,200 mm,
• One winding System with reel braking device,
• One hydraulic pressure System,
• One winding spools storage,
• One automatic spools changing System,
• One automatic reel changing System
• One set of frames, supports, gangways,
• One set of reducers, coupling, cardan shafts,
• One control desk,
• Winding spools.

3. l) Winder:
• Type : GOROSTIDI (new in 2000)
• Reel diameter : jumbo roll : 2,000 mm

Finished reel: 1,700 mm
• Speed ...................... : 1500 mm/min
• One unwinding station with drive and drum mechanical brake Ø 509 mm,
• One slitting section,
• Two winding drums (hard covered),
• One AC drive with reducers, motors 2 x 90 kW and control,
• One reels ejector,
• One set of reel conveyors for paper rolls,
• One dust and trim vacuum extractor, with air separator,
• One automatic paper tension control system, with one paper length controller,

• Miscellaneous : Dust and trim vacuum System

Reel conveyors

4) PAPER MACHINE AUXILIARIES:
4. a) Drive
• Wet end, post-drying section, pope: electric sectional drive AC
• Press section, pre drying, section size press: mechanical shaft
• One AC electrical sectional drive for :
Couch roll  250 KW
Married roll  75 KW
Top wire roll  75 KW
Post drying battery  45 KW
Post drying section  45 KW
Pope Reel  75 KW

Ref. 11129

LINERBOARD MACHINE 4.4M AND WASTE PAPER PLANT

4.4m Linerboard Machine and
Waste Paper Plant
General:
- 4.4m width at winder
- Basis weight 140 – 400 gsm
- Grades include:
Plasterboard Liner
Backboard
Coloured Plasterliner
Recycled Liner
Recycled White Liner
Fluting Mediums
Pasting Grades
- Speed: 170 - 500 m/min
Forming Section:
- Walmsley, Fourdrinier / Belbond 3 ply
- Upgraded in 1994 to Belbond
- Automated CD grammage slice adjuster
Press Section:
- 4 Nip press
- 1st Double
- 2nd Single Vacuum
- 3rd Blind drilled / Micro
- 4th Blind drilled / Micro
- Venta - Nipinverted Nip
- Inverted Suction
Dryers:
- 60 Dryers, 1525mm diameter, 4 Sections, 3 Pre Dryers
- 48 Dryers, 1 Post Dryer – 12 Dryers.
- Walmsley
Size Press:
- Horizontal Size Press Located after Dryer No. 48.
Moisture Control:
- Automated CD Moisture control – Honeywell Aquatrol

Reel:
- Beloit / Walmsley, 4450 mm at Reeler
Winder:
- Beloit M18 GR72, Twin drum, Max Speed 1370mm. Max Trimmed Width 4400mm
Drives:
- Harland
Controls:
- ABB QCS / DSC – 2003
- Reeler scanner – gsm
- Moisture
- Thickness.
- Size Press Scanner – Moisture

WASTE PAPER PLANT:
- Approx. 20 tph
- Continuous Hydrapulper
- Cleaners, Screens and Thickener
- Asplund Dispersal Plant
- 2 x Bauer Centricleaners, 2 x primary centri screen
- 1 x 2nd centri screen
- 2 x Black Clawson Primary Slotted Screen
- 1 x Black Clawson 2nd slotted screen
- 1 x Blackclawson 20PSB tertiary slotted screen
- Primary and 2nd x clones
- 1 x disc thickener
- 2 x Dorr Oliver thickners
- 1 x rotating thickner
- 5 x Jones 3000 refiners
- 1 x Jones DD 2000 refiner.
Power Plant:
- 2 x Gas boilers / water tube / turbines
- 103 tonnes of steam and 14.5 mg of power per hour.
Additional Machinery:
- Dry Starch make down system Jet Cooker
- Kadant Lamort DAF
- Auto strapping units
- Conveyors / Elevators, Voith Fibron Tail feeder
- Secondary Pulping liner – 2 x conveyors + 2 x 5tph batch pulpers.
- Mason Scott Re winders – 60 and 100 inch.
 
Machine Efficiency:
- Time Efficiency 91%, Finishing 96.5%
Furnish:
- 80% OCC / 20% MWP

Ref. 111210

KRAFT 4.5M LINERBOARD PM

4.5m Kraft Linerboard PM
General:
- Escher Wyss, Two Fourdriniers, base ply & top ply each with Step Diffusor Headboxes
- Installed in 1986, complete with recent rebuilds.
- 4500mm trimmed width
- White Top & Linerboard basis weights 100 – 200 gsm; Sack Kraft 60-160 gsm
- 470 tons/day, speed range 350 – 465 m/min, drive speed of 450 m/min
- Complete, and in excellent condition
Approach Flow System:
– Refiner: 6 x 34'' Sprout Waldron double disk 1986
– Cleaner top ply: Enso Twins 4 stages 1986
– Cleaner bottom ply: Richard Berg 4 stages 1986
– Primary Screen: Ahlstrom Centriscreen 1986
– Secondary Screen: Jonsson/Sunds vibration type, 1986
Base Ply:
- Headbox: Escher Wyss Step Diffusor model 224-02
Pond width 4900mm, wire width 5100
Flow 9,000-25,000 l/min
Consistency 0.18% for Sack Kraft, 0.30% for Linerboard
Slice Adjustment – Vertical & Horizontal
Slice Fine Control – 33 stepping motors on 150mm centers
- Fourdrinier: Cantilever C-Frame
Wire 4900mm loop length x 5100mm
Ceramic Foils
Breast roll 714mm diameter
Suction Couch – 2 vacuum zones, 938mm diameter

Top Ply:
- Headbox: Escher Wyss Step Diffusor Model 222-05
Pond Width 4900mm
Wire Width 5100mm
Flow 4,000 to 11,200 l/min
Consistency 0.18% to 0.60%
Slice Adjustment – Vertical & Horizontal
Slice Fine Control – 33 stepping motors on 150mm centers
- Fourdrinier: Cantilever C-Frame
Wire 2250mm loop length x 5100mm
Ceramic & Polyethylene Table
Press Section – 3-roll Nipco F, Combi:
- 1st Nip – 50-70 N/mm
- 2nd Nip – 90 N/mm
- Suction press roll – 3 zone 1260mm diameter
- Separate 3rd press Nipco “F” Intensa Press
- Two (2) 1550mm rolls, bottom is Nipco roll
- Complete with VIB moisture profiling new in 1988
Dryer Section:
- Walmsley and Valmet
Heat Recovery:
- Valmet 1996
Soft Nip Calender
- Kusters 1989
- 2-roll single Soft Nip
Reel:
- Escher Wyss 1986
Drive:
- SIEMENS AC 2009

Vacuum System:
- Nash 1986/1995
Winder:
- Valmet Windrum M 1998 with ABB AC drive 1988
White Water Filter:
- Alga Micro Filter with stock precoat 1998
Compressor :
- 3 pcs Atlas Copco ZR4 in 1990
Recently rebuilt:
- New short circulation & pulpers
Roll Handling system:
– 1980 Packing Machine Kvaerner- Thune
– Conveyor system – 1999 Transell
Compressor:
- 3 units Atlas Copco ZR4 in 1990
Recently Rebuilt:
- New short circulation & pulpers
Machine is complete from stock prep through to finishing equipment with spares,
manuals, etc.

Ref. 111211