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VOITH, 4-LAYER COATED CHIPBOARD PM

Paper width at reel: 3660 mm
Product: coated white lined chipboard (uncoated back side provided grey, manilla or white)
Basis weight range: 250 – 550 gsm
Paper sheet structure: multi-layers, 4 plies (top / underline top / filler / back)
Coating application: triple coated on top side and uncoated on the back side (with application of starch)
Maximum operating speed: 280 mpm
Average daily production: 400 Tons
Plant stopped in 2011, PM and systems completely assembled, well-maintained.
Raw material: 100% recycled (selected and unselected waste paper, DIP)
The machine is of 50 Hz frequency and suitable for India. 

Ref. 101276

VOITH YANKEE WITH SUCTION PRESS A COMPLETE TISSUE PAPER MAKING PLANT

TECHNICAL SPECIFICATION OF A COMPLETE TISSUE PAPER
MAKING PLANT FOR SALE


Paper machine:

Builder: VOITH
Type: Yankee with suction press
Built: 1977
Major rebuilds: 1996-1997 and 2009-2010
Wire width: 3200 mm
Working speed: 530 mpm (30-36 gsm)
Design speed : 610 mpm
Paper grammage: 18 – 40 gsm
Capacity: 63 tpd
Drive: right

PM components:

Hydraulic headbox BELOIT Concept III, 1996
Yankee cylinder, 4000 mm x 3450 mm, VOITH 1973
Hood: gas fired AEROTHERMIC, 1996
MAXON burners – 2 pcs,1996
Suction press, 1996
Drives: rebuild in1996
Vacuum pump NASH 904 – R1
Vacuum pumps PR 35 – 3 pcs.
Vacuum pumps WP 40 – 2 pcs.

Stock preparation:

Waste paper pulper HF 15 (CELPA), 5 m3, Delta rotor, Lamort, drive 160 kW, 1996
Virgin pulp pulper HC 40, 15 m3 , drive110 kW
Poire detrasher Lamort, rok 1996
HC cleaner LA 200 Lamort, 1996
Consistency controllers BTG
Grammage controller BTG
Solenoid valves SOMAS
Processing unit GE FANUC
Visualisation FIX
Duo-chamber screen ADS 5 Lamort, 1996
Auxiliary screen Diabolo I Lamort, 1996
Auxiliary screen Diabolo II Lamort, 1996
Stock chests 40 m3 – 2 pcs., 50 m3 – 2 pcs. 60 m3 – 1 pce each with SC 900 agitator
Refiner ST 500
Refiner SA 150
Pressure screen CN 14 BsL, 1996
Pressure screen CN 10 As
Vibrating screen J 150
Cleaners ELP 940 Lamort; 1st stage – 12 pcs., 2nd stage – 3 pcs, 3rd stage – 1 pce.
Water and stock pumps - mainly AHLSTROM

Converting:

FABIO PERINI 3200 mm complete
Packaging unit OSITO AB
Packaging unit CASMATIC

Air supply:

Compressors BOGE S 100 – 2 pcs, 1996
Compressed air dryers ALFA
Air tanks 2 x 10m3

Gas fired boiler:

Boiler MINGANZZINI - 6,3 tons of steam per hour, 1996
Burner

Ref. 101282

PILOT SCALE STOCK PREPARATION AND PAPER MACHINE

The pilot plant is a unique facility ideally suited for industrial product research and development projects.  With a minimum batch size of 5kg of pulp and a production rate of up to 200 kg/day, a wide range of machine conditions can be reproduced at competitive prices in terms of raw materials costs and hire of equipment.
 
1: Pilot scale stock preparation equipment
Hollander beater: normal working capacity – 28 kg oven-dry fibre at 5% consistency.  Ideal for long-fibred pulps such as cotton linters.
Hydrapulper: normal working capacity – 14 kg oven-dry fibre at 6% consistency
Refiner systems:
•     Sprout-Waldron 12 inch single-disc refiner, batch system, stock consistency
        up to 3.5%.
•      Pilao 12 inch single-disc refiner, batch system, stock consistency – up to 4.5%.
Each system is equipped with variable plate speed drive, variable stock flow and a range of plates allowing the versatility required to optimise refining strategies for a wide  range of papermaking fibres.
 2: The pilot paper machine
Stock approach system:-
•         Metering pumps for chemicals and non-fibrous additives
•         Open or closed white-water system
•         Capacity for rapid machine condition changes
•         Headbox consistency:  0.2% – 1.5%
•         Stock blending capacity
•         Production rate – up to 40 kg/hour
•         Grammage range – from 20 gsm – 400gsm
 
Paper machine:-
•         Deckle – maximum 50 cms
•         Machine speed – 3 to 55 m/min
•         Fourdrinier forming section
•         Dandy rolls
•         Suction press
•         Reverse-nip plain press
•         Pre-drying section
•         Horizontal size press
•         After-drying section
•         Machine calender
•         Reel-up
•         Data Acquisition system
•         Bench-top coating equipment
•         Felt and wire marking
•         CD shrinkage profile measurement

 


Ref. 101285

BELOIT 3500 MM, TISSUE PAPER MACHINE, DRIVE AND HOOD REBUILT IN 1990

3500 mm Beloit Tissue Paper Machine
Year of construction: 1969
Right hand drive
Drive and hood rebuilt in 1990

Forming section:
•  Beloit headbox slice 3580 mm
•  Inclined wire with sucion breast roll - High and low vacuum
•  Wire width: 3710 mm - 16 m long

Felt section:
•  pick-up box with 14 mm slice
•  suction press Ø 790 mm
•  blind drilled press Ø 695 mm
•  2 felt conditioning boxes with 14 mm slice

Escher-Wyss Yankee:
•  Ø 3625 mm, face 3850 mm
•  Max working pressure 8 bars
•  Material: grey carbon steel class 60
•  Hard metallized surface
•  Bombé 1,18 mm
•  3 Lamort doctor blades

Metso Duo-System hood
•  Gas burners
•  Max working temperature 460 C°

Dry section with 8 adjustable sectors
Capacity: about 30.000 ton/year - 70/85 Tpd
Speed: 1300 m/min
Grammage: 15 to 30 gr/m2
DCS and QCS systems available
15 m3 high consistency broke pulper with vertical and horizontal impeller, transmission belts, engine power 150 Kw, 380 V, feeding belt conveyor

Complete stock preparation with:
•  30 m3 medium consistency pulper, transmission rotor by belts, enginer power 250 Kw, 380 V, feeding belt conveyor
•  2 x 20" Beloit disc refiners with 240 Kw motors
•  2 Beloit deflakers

Approach flow:
•  fan pump for 45.000 lt/min
•  2 Beloit centriscreens, 1.2 mm holes
•  Vacuum system with 4 vacuum pumps: 2 x Nash CL 3001 - 1 x Nash CL 2001 - 1 x Elmo Siemens

Beloit 4 ply rewinder with calender
Complete effluent water/sludge treatment plant
Stopped Summer 2009

 


Ref. 101293

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