FLUTING MEDIUM PAPER MACHINE - DECKLE WIDTH AT WINDER - 5440MM
MACHINE: Fluting medium paper machine, deckle width at
winder - 5440mm
MACHINE GRADES: Fluting Mediums
GRAMMAGE RANGE: 100 – 150 gsm
MECHANICAL SPEED: 600 mpm
OPERATING SPEED: 350 - 550 mpm
FORMING SECTION: Walmsley MF Fourdrinier, Single Ply
PRESS SECTION: 3 Nip press, Suction 1st and 2nd Press Tampella 3rd
Press Inverted
Blind drilled, single felted
DRYERS: 52 Dryers, 1525mm diameter, 4 Sections, 3 Pre Dryers –
38 Dryers
1 Post Dryer – 14 Dryers. Walmsley
SIZE PRESS: Beloit Horizontal Size Press Located after Dryer No. 38.
Single side starch application.
MOISTURE CONTROL: Automated CD Moisture control – VIB Moisturiser
REELER: Walker Underfeed, 5400 mm at Reeler
WINDER: Twin drum, Max Speed 1800mm. Max Trimmed Width
5350mm
DRIVES: DC Drive – Control Techniques (Mentor) + Siemans
Winder – Brake Drum
CONTROLS: Measurex 2002 Operating System, Reeler Scanner -
grammage and moisture, Machine Drive - ABB DC 2004
WASTE PAPER PLANT:
Approx 35 tph, Continuous Hydrapulper x 2 – BlackClawson 20 ft, Lamort Poir
Dethrasher, 2 x stage Blackclawson HD Cleaners, 3 x Bird 14A Centri Screen 2mm
holes, Escher Wyss Fibrisor 2.3mm holes, Tertiary Course Screen, 2 x Escher Wyss
Reject Sorters Model 2B 2.3mm, 2 x Primary Fractionators – Valmet Tas 240 0.15mm,
1 x Secondary Fractionator Tas 240
Long Fibre Cleaning – Celico 500t 5 stage 380tpd
Long Fibre Primary Screening – 2 x Valmet 0.2 slotted
Secondary Fine Screen – Valmet Tas 200 0.2mm slot
Tertiary Fine Screen – Valmet Tas 100 0.2mm Slot
Wedge wire slotted screen
5 x Assorted drum thickners 380 tpd
8 x Wedgewire Hill slide thickners 650 tpd
ADDITIONAL MACHINERY: Slurry Starch System Jet Cooker, Auto strapping units,
Conveyors / Elevators, Voith Fibron Tail feeder
MACHINE EFFICIENCY: Time Efficiency 93%, Finishing 98%
FURNISH: 60% OCC / 40% MWP
Ref. 81223
METSO - WET END 5000MM WHITE TOP LINERBOARD PAPER MACHINE , 2 PLY FOURDRINER MACHINE
General:
- Complete Metso rebuild in 1999, wet end rebuild, press section, dryer section, new hood
& ventilation system, new Drive, new short circulation & pulpers, etc.
- 5000mm trimmed width after rewinder
- White Top Linerboard, 80 – 200 gsm
- 545 tons/day, speed range 350 – 800m/min
- Virgin Fibre & OCC
- Complete, and in excellent operating condition
APPROACH FLOW SYSTEM:
Bottom Wire – Refiners - 2 x 42 inch Sprout Waldron TwinFlo
Top Wire - Refiners – 2 x Sunds Conflo JC-04
Cleaners: Alfa Laval Celleco 5 stage
Screens: Valmet Primary, Secondary & Tertiary
Headbox:
Bottom Layer – Metso Dilution Control, new in 1999 with profiling system
Top Layer - Metso, new in 1999
Wire Parts:
- Two Fourdriniers with SymFlo T & TD, ceramic foils forming boxes
- Bottom layer, Length of the wire table 23,550 m
- Top Layer, Length of the wire table about 8000 mm
- Frame with Cantilever system
Press Section:
- Suction pick up roll
- SymPress 1, K press with one center suction roll
- Nip 1 and 2 on the Center roll
- Nip 3 on the recent Voith Shoe Press
Moisture Profiling System:
- VIB, new in 1998
Dryer Section:
Rebuilt in 1999 by Valmet
1st Group Dryer:
- 9 Cylinder dryer with diameter 1.5 meter
- 2 web stabilizer or blow box to avoid sheet fluttering
- 1 stretcher system on the bottom canvas
- 1 guide roll for the top canvas
2nd Group Dryer:
- 10 Cylinder dryer with diameter 1,5 meter
- 2 web stabilizer or blow box to avoid sheet fluttering
- 1 stretcher system on the bottom canvas
- 1 guide roll for the top canvas
3rd Group Dryer:
- 10 Cylinder dryer with diameter 1,5 meter
- 2 web stabilizer or blow box to avoid sheet fluttering
- 1 stretcher system on the bottom canvas
- 1 guide roll for the top canvas
4th Group Dryer:
- 10 Cylinder dryer with diameter 1,5 meter
- 2 web stabilizer or blow box to avoid sheet fluttering
- 1 stretcher system on the bottom canvas
- 1 guide roll for the top canvas
Hood and Heat recovery system:
- Valmet in 1999
1993 Valmet Soft Nip Calender:
- Kuster Soft Nip Calender
- Swimming roll from Kuster installed in 2011
Reel:
– Escher Wyss Sulzer
QCS:
- Before Reel
Drive:
- 1999 ABB AC variable frequency drive
Vacuum System:
- 3 Sulzer Blowers
- 1 Nash Pump
- 3 Siemens Pumps
Rewinder:
- 1993 VALMET KL-1000
Compressor:
– (3) Atlas Copco ZR4 in 1974/1980/1990
Includes many spares, all operating manuals, drawings, etc.
Ref. 81224
BELOIT M18 GR72 , 4400MM (173") DECKLE WIDTH 2-PLY PAPER MACHINE
LAST PRODUCING APPROXIMATELY 400 TPD 100-200 GSM of recycled linerboard and fluting mediums up to 550 mpm (1800 fpm). Main components are as follows:
Beloit headboxes with automated CD grammage slice adjusters and Beloit BelBond former (1995)
Double felted 1st press with blind drilled top roll and bottom suction roll
Combination 2nd and 3rd presses
Straight through 4th press
(60) 1525mm (60") diameter Malmsey dryer cans
Horizontal size press
Honeywell Aquatrol automated CD moisture control
Beloit/Malmsey reel (4450mm)
Beloit Model M18 GR72 2-drum slitter rewinder 440mm (173") trim rated for 1450 mpm (4760 fpm)
Machine is left hand driven looking from headbox. Stock prep is shared with a 2nd machine and may be partially retained by the owners. Equipment included (2) Black Clawson 610m (20') hydapulpers, a Lamort Poire detrasher, 2-stage Black Clawson HD cleaners, (3) Bird 14A centriscreens with 2mm (0.08") holes, Escher Wyss Fibrison with 2.3mm (0.10")holes, tertiary coarse screen, (2) Escher Wyss 2B rejectsorters with 2 - 3 mm (0.10" - 0.11") holes, and (2) Valmet TAS240 fractionators, (1) TAS 240 secondary fractionators, Celleco 5-stage, 380 TPD, cleaning system, (2) Valmet slotted screens, Valmet TAS200 slotted secondary screen 0.2mm (0.08") Valmet TAS100 slotted tertiary screen ).2mm (0.08"). (5) Drum thickeners and 8 side hill screens. Also with starch system
Ref. 712119
BELOIT 173" (4400MM) WIDE, WALMSEY, FOURDRINIER/ BELBOND 3 PLY PAPER MACHINE
last producing 140 - 400 GSM plasterboard liner, backboard, colored plaster liner, recycled liner, recycled white liner, fluting medium and pasting grades at 170-500 mpm (550-1640 fpm). Major components as follows:
Forming Section
Walmsey, Fourdrinier/Belbond 3 ply
Upgraded in 1994 to Belbond
Automated CD grammage slice adjuster
Press Section
4 Nip press
1st Double
2nd Single Vacuum
3rd Blind drilled/Micro
4th Blind drilled/Micro
Venta - Nipinverted Nip
Inverted Suction
Dryers
60 Dryers, 60" (1525mm) diameter, 4 sections, 3 pre-dryers
48 Dryers, 1 post dryer - 12 dryers
Malmsey
Size Press
Horizontal size press located after dryer no. 48
Moisture Control
Automated CD moisture control - Honeywell Aquatrol
Reel
Beloit/Malmsey, 175" (4450mm) at reeler
Winder
Beloit M18 GR72, 2-drum, maximum speed 54" (1370mm). Maximum trimmed width 173" (4400mm)
Drives
Harland
Controls
ABB QCS/DSC - 2003
Reeler scanner - gsm
Moisture
Thickness
Size Press Scanner - Moisture
Waste Paper Plant
Approximately 20 tph continuous hydrapulper
Cleaners, screens and thickener
Asplund dispersal plant
2 x Bauer Centricleaners, 2 x primary centriscreens
1 x 2nd centriscreen
2 x Black Clawson primary slotted screen
1 x Black Clawson 2nd slotted screen
1 x Black Clawson 20 PSB tertiary slotted screen
Primary and 2nd x-clone cleaners
1 x disc thickener
2 x Dorr Oliver thickeners
1 x rotating thickner
5 x Jones 3000 refiners
1 x Jones DD 2000 refiner
Power Plant
2 x Gas boilers/ water tube/ turbines
103 tons (93.44m tons) of steam and 14.5 mw of power per hour
Additional Machinery
Dry starch make down system jet cooler
Kadant Lamort DAF
Auto strapping units
Conveyors/ Elevators, Voith Fibron tail feeder
Secondary Pulping liner - 2 x conveyors + 2 x conveyors + 2 x 5tph batch pulpers
Mason Scott rewinders - 60" and 100" (1.53m and 2.54m)
Machine Efficiency
Time efficiency 91%, Finishing 96.5%
Furnish
80% OCC/20% MWP
Ref. 712120