VOITH-DÖRRIES, COMBINED FOURDRINIER-FORMER, 77.000 TPY BOARD MACHINE
Type: Combined Fourdrinier-Former
Make : VOITH-DÖRRIES
Year of make: 1961 (Many rebuilds until 2007)
Capacity of board machine: 77.000 t/year
Capacity of stock preparation: 150.000 t/year
Sheet width at Pope Reel: app. 3600 mm
Sheet width trimmed: 3500 mm
Board Grade: Coated Board grades
Grey Board medium smooth
Grey Board one-side smooth
Various special grades
Basis Weight Range: 300 – 600 g/m²
Thickness Range: 0.4 – 1.01 mm
Raw Material: Mixed waste for Filler
White Cuttings and Virgin Pulp for Top
Light printed waste for Underlayer and Back
Drive side: right, seen in paper run direction
Electric Drive Power: 380/400 V, 50 H
Scope of Equipment:
3-LINE STOCK PREPARATION
Consisting of
Line 3 for mixed waste and litho waste includes: 1 Hydra-Pulper, make BLACK CLAWSON, type 14” 1 Ragger-Winder 1 Stock Washer, make GW FASERTECHNIK, type MWS11 1 Contaminex, make VOITH, size 11 1 stainless steel chest with agitator, make LAMORT, type 612/100 1 High-consistency Cleaner, make LAMORT, type L.A.250/3200 (EPE) 1 Double-Separator, make LAMORT, type ADS7 Finer, hole 2.5mm, slot 0.25mm 1 Final Stage Screen, make LAMORT, type Diabolo 35, hole 2.5 mm 1 Horizontal Pressure Screen, make LAMORT, type CH7, slot 0.25 mm 1 Final Stage Screen, make LAMORT, type Diabolo 35, slot 0.25 mm 1 Belt-Filter Thickener, make VOITH, type SB2 1 Hot-Dispersion Plant, make VOITH, Size 200
Line 5 for loose mixed waste and OCC includes: 1 Hydra-Pulper, make BLACK CLAWSON, type 14” 1 Ragger-Winder 1 Stock Washer, make GW FASERTECHNIK, type MWS11 1 Contaminex, make VOITH, size 11 1 stainless steel chest with agitator, make LAMORT, type 612/100 1 High-Consistency Cleaner, make LAMORT, type L.A.250/3200 (EPE) 1 Double Separator, make LAMORT, type ADS7 Finer, hole 2.5mm, slot 0.25mm 1 Final Stage Screen, make LAMORT, type Diabolo 35, hole 2.5 mm 1 Horizontal Pressure Screen, make LAMORT, type CH7, slot 0.25 mm 1 Final Stage Screen, make LAMORT, type Diabolo 35, slot 0.25 mm
Line 6 for white cuttings and bright carton waste includes: 1 Hydra-Pulper, make BLACK CLAWSON, type 14” 1 Fibre Sorter, make ESCHER WYSS, type FS2B 1 High Consistency Cleaner, make ESCHER WYSS, type D1PS 1 Fibre Sorter, make ESCHER WYSS, type FS1B 1 Reject Sorter, make ESCHER WYSS, type RS2B
Common Stock Prep Equipment includes: 1 Sorting Drum, make VOITH, 10 mm holes 1 Reject Press, make BAB-BELTEC, type Belpress BP601 1 Sand Classifier, make STRELEY, type 500 1 Sand Classifier, make STRELEY, type 200 1 Conveyor Belt, make B+G FÖRDERTECHNIK
Entire stock preparation complete with all pipes, pumps, valves, tanks, chests, agitators, measuring and control elements, all drives and drive controls.
includes: 2 Suction Formers, make VOITH DÖRRIES including headbox and couching roll
6 Short Formers, make VOITH DÖRRIES, including headbox and couching roll
1 complete Top Carrier Felt Run including 1 Pulling Press, 1 Felt Washing station with high and low pressure showers as well as suction pipes, Felt Stretcher and Felt Guide
1 complete Bottom Carrier Felt Run including Pre-Suction Press with one suction press roll and one plain press roll, Felt Washing Station with high and low pressure showers as well as suction pipes, Felt Stretcher and Felt Guide
1 Couch Broke Pulper
Transfer Felt-Run and Fourdrinier-Part
includes: 1 complete Transfer Felt from Former-Part to Wire Part w. Felt Stretcher and Felt Guide
1 Headbox, open-type
1 Wire Part incl. 1 rubber covered Breast Roll, 1 Forming Board, 4 Foil Boxes, 1 Forming Roll, 1 Steam Blow Box, 4 Suction Boxes, 1 Suction Couch Roll including drive, 1 rubber covered Couching Press Roll incl. drive, 6 rubber covered Wire Rolls, all wire rolls outside of wire with cleaning doctor, 4 High and Low Pressure Cleaning Showers, 1 Wire Stretcher, 1 Wire Guide, 1 Roll-out system for wire change, all frames, stands, beams and brackets
1 Top-Felt-run for Couching Press Roll incl. cleaning shower, felt stretcher, felt guide
1 Couch Broke Pulper
Press Part
1st straight-thru Suction Press with top and bottom felt includes:
1 Bottom Suction Press Roll with rubber cover and drive
1 Top Press Roll with rubber cover blind drilled
1 Bottom Felt Run with steam blow box, high and low pressure cleaning showers, 2 suction pipes, felt stretcher and felt guide
1 Top Felt Run with high and low pressure cleaning showers, 2 suction pipes, felt stretcher and felt guide
2nd straight-thru Press with top and bottom felt includes:
1 Bottom Press Roll with rubber cover blind drilled and drive
1Top Press Roll with rubber cover blind drilled
1 Bottom Felt Run with high and low pressure cleaning showers, 2 suction pipes, felt stretcher and felt guide
1 Top Felt Run with high and low pressure cleaning showers, 2 suction pipes, felt stretcher and felt guide
3rd straight-thru Press with bottom felt includes:
1 Bottom Press Roll with plain rubber cover
1 Top Press Roll with rubber cover blind drilled and drive
1 Top Felt Run with high and low pressure cleaning showers, 2 suction pipes, felt stretcher and felt guide
1 Press-Broke Pulper 1 Quality Control Scanner for measuring of cross profile of moisture
Pre-Dryer Part
5 dryer groups with totally 27 drying cylinders, 2 MG-cylinders, 4 of them with totally enclosed hood, including process controlled air ventilation, vapour extraction and heat recovery, including all fans, ducts and controls. All dryers and fabric rolls with central oil lubrication
1st Dryer Group with 6 drying cylinders 1500 mm diameter, steam heated, including bottom fabric run with fabric stretcher and fabric guide, including pocket ventilation
2nd Dryer Group with 6 drying cylinders 1500 mm diameter, steam heated, including top and bottom fabric run with fabric stretcher and fabric guide, including pocket ventilation
3rd Dryer Group with 6 drying cylinders 1500 mm diameter, steam heated, including top and bottom fabric run with fabric stretcher and fabric guide, including pocket ventilation
4th Dryer Group with 9 drying cylinders 1500 mm diameter, steam heated, including top and bottom fabric run with fabric stretcher and fabric guide, including pocket ventilation
5th Dryer Group with 1 Pre-M.G. Cylinder 4500 mm diameter, 1 M.G. Cylinder 5000 mm diameter with German Press, both steam heated, including cleaning doctors and dryer fabric runs with fabric stretchers and fabric guides,
Wet-Calander Part 1 Wet-Machine Calander with 1 Swimming Roll and 1 heated calander-roll made of chilled cast iron
Size Press 1 Horizontal Size Press with 2 size press rolls and 2 gas-fired IR-dryers 1 Dry Broke Pulper below size press
After-Dryer Part
2 dryer groups with totally 17 drying cylinders, both with totally enclosed hood, including process controlled air ventilation, vapour extraction and heat recovery, including all fans, ducts and controls, All Dryers and fabric rolls with central oil lubrication
1st After-Dryer Group, 3-row with 9 drying cylinders 1500 mm diameter, steam heated, including top and bottom fabric run with fabric stretcher and fabric guide,
2nd After-Dryer Group, 3-row with 8 drying cylinders 1500 mm diameter, steam heated, including top and bottom fabric run with fabric stretcher and fabric guide,
Coating Part
1 Coating Station with Rollflex Applicator and 1 gas-fired IR-Dryer 1 Coating Station with Blade Applicator and 1 gas-fired IR-Dryer 1 Coating Station with Airbrush Applicator and 1 gas-fired IR-Dryer 1 Air-Channel-Dryer, steam heated 1 Coating Station with Roll-Rod Applicator and 1 gas-fired IR-Dryer 1 Air-Channel Dryer, steam heated 1 Cooling Cylinder 1500 mm diameter, chrome plated
...
End Group
3-Roll Machine Calander 1 Machine Calander with 1 swimming roll, one heated and one plain
calander roll
Brushing Station 1 Gloss-Brushing Station with 4 brushing rolls
Quality Control Scanner 1 Quality Control Scanner for online measuring of important quality parameters like moisture profile, basis weight profile, thickness etc.
1 Dry Broke Pulper including belt conveyor
Pope Reel Part 1 Hydraulic Pope Reel for reel diameters up to 2000 mm
Machine Accessories
Machine Drive Dryer Part with line shaft drive. All other groups with multi-motor DC-drive
Steam and Condensate System Complete for all drying cylinders and air channel dryer, including all condensers, separators etc.
Starch Preparation System Complete starch preparation and cooking system including all silos, tanks, agitators, screens, cooker, drives, pipes, valves, measuring and control instruments, drives and controls
Coating Colour Preparation System Complete coating colour preparation system including all silos, tanks, agitators, screens, drives, pipes, valves, measuring and control instruments, drives and controls
FINISHING HOUSE
1 Slitter Rewinder Make JAGENBERG, type VARI-DUR; operating speed 800 m/min, with 10 slitters incl. unwind and all drives and controls
Ref. 10123
JAGENBERG SHEETER / MARQUIP BARRY WEHMILLER REEL SHEETER
1953 JAGENBERG Sheeter
59 inch wide
Equipped with 2005 MARQUIP BARRY WEHMILLER cutter
Stacker
2006 MARQUIP BARRY WEHMILLER Reel Sheeter
87 inch wide
Ref. 10124
ESCHER WYSS 4.5M KRAFT LINERBOARD PAPER MACHINE
General:
- Escher Wyss, Two Fourdriniers, base ply & top ply each with Step Diffusor Headboxes
- Installed in 1986, complete recent rebuild.
- 4500mm trimmed width
- White Top & Linerboard basis weights 100 – 200 gsm; Sack Kraft 60-160 gsm
- 470 tons/day, speed range 350 – 465 m/min, drive speed of 450 m/min
- Complete, and in excellent condition
Approach Flow System:
– Refiner: 6 x 34'' Sprout Waldron double disk 1986
– Cleaner top ply: Enso Twins 4 stages 1986
– Cleaner bottom ply: Richard Berg 4 stages 1986
– Primary Screen: Ahlstrom Centriscreen 1986
– Secondary Screen: Jonsson/Sunds vibration type, 1986
Base Ply:
- Headbox: Escher Wyss Step Diffusor model 224-02
Pond width 4900mm, wire width 5100
Flow 9,000-25,000 l/min
Consistency 0.18% for Sack Kraft, 0.30% for Linerboard
Slice Adjustment – Vertical & Horizontal
Slice Fine Control – 33 stepping motors on 150mm centers
- Fourdrinier: Cantilever C-Frame
Wire 4900mm loop length x 5100mm
Ceramic Foils
Breast roll 714mm diameter
Suction Couch – 2 vacuum zones, 938mm diameter
Top Ply:
- Headbox: Escher Wyss Step Diffusor Model 222-05
Pond Width 4900mm
Wire Width 5100mm
Flow 4,000 to 11,200 l/min
Consistency 0.18% to 0.60%
Slice Adjustment – Vertical & Horizontal
Slice Fine Control – 33 stepping motors on 150mm centers
- Fourdrinier: Cantilever C-Frame
Wire 2250mm loop length x 5100mm
Ceramic & Polyethylene Table
Press Section – 3-roll Nipco F, Combi:
- 1st Nip – 50-70 N/mm
- 2nd Nip – 90 N/mm
- Suction press roll – 3 zone 1260mm diameter
- Separate 3rd press Nipco “F” Intensa Press
- Two (2) 1550mm rolls, bottom is Nipco roll
- Complete with VIB moisture profiling new in 1988
Dryer Section:
- Walmsley and Valmet
Heat Recovery:
- Valmet 1996
Soft Nip Calender
- Kusters 1989
- 2-roll single Soft Nip
Reel:
- Escher Wyss 1986
Drive:
- SIEMENS AC 2009
Vacuum System:
- Nash 1986/1995
Winder:
- Valmet Windrum M 1998 with ABB AC drive 1988
White Water Filter:
- Alga Micro Filter with stock precoat 1998
Compressor :
- 3 pcs Atlas Copco ZR4 in 1990
Recently rebuilt:
- New short circulation & pulpers
Roll Handling system:
– 1980 Packing Machine Kvaerner- Thune
– Conveyor system – 1999 Transell
Compressor:
- 3 units Atlas Copco ZR4 in 1990
Recently Rebuilt:
- New short circulation & pulpers
Machine is complete from stock prep through to finishing equipment with spares,
manuals, etc.
Ref. 81225
KMW(METSO) 3120MM TISSUE MACHINE
Tissue Machine (PM-4) which can be inspected in full operation and all available utilities are included
Inspection visit is possible any time by appointment with us (the tissue machine will be stopped in a near further.)
Supplier: KMW (Metso)
¬Start up: 1961
¬Width on reel (mm): 3120
¬Design speed (m/min): 1200
¬Grammage (g/m2): 16-38
¬Status October 2012: In operation
• ¬Former:
¬ Type: PERIFORMER Crescent
¬ Manufacturer: Valmet
¬ Year of manufacture: 1998
¬ Design speed (m/min) 1300
• ¬Press
¬ One suction press roll
¬ Design speed (m/min) 1300
¬ SPR diameter (m): 1,03
¬ SPR Max load kN/m: 90
¬ Shell: HybriFlex (Schäfer)
• One spare SPR
• ¬Yankee
¬ Manufacturer: Valmet
¬ Year of manufacture: 1985
¬ Diameter (mm): 4570
¬ Width (mm): 3440
¬ Construction: Plain
¬ Max operating pressure (bar): 4
¬ Root shell thickness (mm): 39,6
• Not metallized
• ¬Yankee Hood:
¬ Manufacturer: ABB
¬ Year of manufacture: 1996
¬ Fuel: Gas (LPG)
¬ Max air velocity(m/sec): 100
¬ Max temperatur (Celsius): 450
• Refiner
Manufacturer: Sunds Defibrator
Type: JC-01
Year of manufacture: 1987
• ¬Screen 1
¬ Manufacturer: Alstrom
¬ Type: MODUScreen F2
¬ Year of manufacturing: 1998
• ¬Reject screen
¬ Manufacturer: Ahlstrom
¬ Type: MODUScreen F0E
¬ Year of manufacture: 1998
• ¬Screen 2
¬ Manufacturer: ACelli
¬ Type: 182
¬ Year of manufacture: 1998
• ¬Vacuum pumps SPR (2 x)
¬ Manufacturer: NASH
¬ Type: 904-M1
¬ Year of manufacture: 1998
• ¬Vacuum pump for suction box
¬ Manufacturer: Kakati
¬ Type: KVM 600
¬ Year of manufacture: 1995
• ¬Dust extraction system
¬ Manufacturer: ABB Fläkt Industri AB
¬ Year of manufacture: 1998
• ¬DCS System
¬ Manufacturer: Alfa-Laval (ABB)
¬ Year of manufacture: 1998
• ¬QCS system
¬ Manufacturer: Honeywell/Lippke
¬ Type: TDC 3000
¬ Year of manufacture: 1994
Ref. 101241