FOR LATEST OFFERS PLEASE VISIT OUR NEW WEBSITE www.bpmbllp.com

BOARD MACHINE DCS SYSTEM BY ABB INSTALLED IN 2010/11

BOARD MACHINE
The machine is all on one level with partial basement. The machine has a sectional drive on the right from the wet end. The machine has two overhead cranes for maintenance. The machine is well maintained and this can be seen during inspection.
DCS system by ABB installed in 2010/11. Type xA

The papermachine and stock preparation systems are integrated.
Machine drive ABB, year approximately 2008/9. All HT panels etc.are of recent manufacture by ABB.

Production volume 2011: 62,000 ton. Installed production capacity: 70,000 ton
Reel up width 2650 mm.
Total paperboard length 76 m.
Bearing center width: 3360 mm except two dryer sections: 3500 mm.
Normal paperboard machine operating speed:

160 gsm brown board   420 m/min 10.7 t/h
190 gsm plasterboard liner  350 m/min10.6 t/h
240 gsm brown board  260 m/min 10.0 t/h
300 gsm brown board  180 m/min   8.8 t/h

Paperboard grade produced;
• Plasterboard liner 160 – 300 gsm
• Core board 200 – 250 gsm
STOCK PREPARATION
The stock preparation system has an ABB DCS 800 xA system and is also covered by camera control.
PULP LINES
OCC LINE

Single conveyor with truck loading.Inline metal wire de wiring unit with compactor for wire removed. Conveyor on load cells.

Voith HD C32 High consistency pulper with gearbox drive

Useful pulper: volume 32 m3. Capacity 252 ton BD/24 h, batch time 10 + 10 min
Power requirement 455 kW. Installed power capacity 560 kW.
Rejects to trommel drum with perforated plate.
Stock preparation reject handled by conveyor with metal detector.
Fiberizer F4-P. BP. 2 Finckh ICHO Screen II HS 8 t/h
Secondary LC pulper: Grubbens 12 SR
Maule GR-III/L. Power requirement 450Kw

TOP SURFACE LINE

Voith VS 20 low consistency pulper.
Pulper volume: 20 m3
Power requirement: 160 Kw
Coarse screen Turbo 2 ATS 10, Fine screen Moduscreen F1F, Secondary Moduscreen F0.

Cellwood disperger

Krima KSR 550 SL/ 55kW screw press/ Krima KD 450 450 kW 3t/h
Twin waste discharge points externally.
Screw compactor for de watering rejects prior to external discharge.
In line rotary screen for removal of plastic waste in water system: model Roto Sieve
Finckh Fractionator:

Refiner OCC.
2 Jyhlavara JC 01. Power requirement 250 kW
Refiner Top surfaceline
ÖMV KK1 Power requirement 315 kW
Storage tank OCC 500 m3

White water screen Moduscreen 1F1
Colour kitchen with addition pumps
WET END FORMING SECTION

5 Black Clawson Newport underfelt formers.2950mm face, Frames are stainless steel and each former can be cantilevered to make changing of felts. Two spare forming rolls for the formers.
Individual stock approach to each former comprising stainless Valmet pressure screens and a Valmet
reject pressure screen
Formers have fan assistance. Each former 25to75gsm range. Centre formers 85to 100gsm
Dilution control by an Octopus unit located in the basement for two formers.
Machine screen Moduscreen HB2, Secondary Moduscreen F0.
Forming width 2850 mm, Reel up width 2650 mm.
Unloaded suction press UMV. Steambox Devronizer D5A/10F
Under machine pulper with single side mounted rotor, taking edge trim from machine and breaks.
Wet End pulper:  Grubbens pulper for rewinder trim and machine broke complete with Voith 1 E deflaker.

PRESS SECTION
1st suction press: Voith  Linear pressure 60 kN/m
2nd and 3rd press: plain Presses. Linear pressure 60 kN/m
4th press: hot press, Tamsec UMV Linear pressure 110 kN/m
5th press: hot press, Tamsec UMV Linear pressure 110 kN/m
DRYING SECTION

4 Cylinders: face width 2955mm, diameter 1250 mm, operating 2.5 bar.
9 Cylinders: face width 2955mm, diameter 1500 mm ,operating 4.5bar.
First and second section dryers have open gear drives with a mixture of Polypemco and cast iron gears.
15 Cylinders: face width 2930 mm, diameter 1500 mm. Overmechanica manufacture with silent drives, operating at 10 bar.
8 Cylinders: face width   2900 mm, diameter 1500 mm, operating at 5 bar.
Pocket ventilation hood and heat recovery: Langbein & Engelbracht.

All dryers on A/F bearings, some sections are with oil auto lub systems. Felt rolls with remote greasing.
Dryers have auto guide units and manual felt tensioning by pneumatic operation.
Fully enclosed dryer hood with front opening panels.
IR-dryer: Compac
Kuster soft calender. Normal 90 kN/m

ABB Scanning frame: Smart Platform 700.
Pope reel: Bruderhaus with spare drum and gear arms available.

Located at wet end of the machine is the broke pulper: LC operation with a stand to take rolls to be repulped. This unit has in line a Voith model 1E deflaker to assist with pulp disintegration.
Roll truck for moving rolls from paper machine to rewinder.

REWINDER
Bruderhaus RS553/23. 2700.Number RS 576, year 1974,  drive on left from the unwind. Hydraulic brake water cooled and including a brake generator.
5 slitters: manual set.
Unwind diameter 2200mm and rewind diameter up to 2000mm.
Shaftless rewind with roll ejector and lowering table.
Powercontrolled double drum drive: ABB.
Rider roll control: ABB
Maximal operating speed: 1,000m/min
Tambour reel oscillation.
Floor mounted reel stop.
Winder has its own crane frame for loading rolls onto unwind stand.
Rewinder trim is blown to pulper located opposite the formers.
At front side of machine in recess is a vacuum cleaner and high pressure washer.

FINISHING
Core link semi automatic core cutter
Dust collection unit with bag for core cutter
Paper wrap roll frame with paper roll wrapping station complete with crane for loading paper wrapping rolls.
Work bench with vice for knife changing etc.
Floor mounted scale LED for weighing finished rolls.
In the area are spare paper machine rolls and a stand with reel shells.
BASEMENT
Vacuum pumps: Nash and Katachi
Hydraulic unit for  press sections. Hydraulic unit for Nipco calendar
Oil tanks for cylinder lubrication systems.
Condensate collection tanks
Eight vacuum pumps with V belt drive complete with silencers.
Multi stage high pressure pumps for showers
Sump pump for water removal.
Various stock and water pumps
Black Clawson screen
Two water filters painted green: Broderna manufacture
Four small stainless in - line filters
Two manual hydraulic cranes: pull type, painted blue
Waste container painted blue
Two Voith model 2E deflakers
Pulpers Grubbens two off for former/press section broke and dry end broke.
LABORATORY
Auto Lab installed 2009. Sample strip cutter.
Air porosity Gurley, surface smoothness Bendtsen, moisture, tensile strength L/T, substance.
Printer, PC and spare.
Shopper Reigler freeness tester
Sheet maker
Sheet press
Oven
Pan balance
Quadrant gsm scales
Tear tester
Thickness tester
Tensile tester
Gurley
Pan balance
Fold tester
Scott plybond tester
Venticell unit
Tear tester
Electric burst tester
Hydraulic press
Smoothness and porosity tester

VACUUM PUMPS SPARE
1 Nash CL 2002.
1 Nash CL 1002
1 Kakati KVM 300 ( like Nash 2002)
Spare silencer for vacuum pumps, stainless steel on pallet
In store a Stainless Finch screen model Type Finckh HICHO Screen II HS
Fitted basket 1,4 mm, basket, rotor and mechanical sealing in spare.
ELECTRICAL WORKSHOP AND OTHER SMALL WORKSHOPS
Hydraulic lift table
Work benches with small tools drills, vices etc.
Overhead mono rail crane
Hydraulic testing unit
Sump pump
Hydraulic lift table
Blue portable bins
Instrumentation store
New flowmeters
New consistency transmitters: ABB manufacture
Inventory forthcoming.
Range of small motors approx 1 to 3 kw capacity
Rear of papermachine
Transformer located at rear of papermachine .

Three oil filled units, ABB 1600KVA 400v, ASEA 1600 KVA 400v and ASEA 1250 KVA 400v.
One resin encased unit.
Tanks external
EXTERNAL
Spare rolls in crates: PMC
Mould for former on support frame
Screw for Maule dispersor
Old boiler house chimney
Located next to office: Two blue insulated tanks: one for Bentonite and other for starch.
OLD BOILER HOUSE
Electric boiler: make K.V. Myhre AS, 8000 KW, 10,000 volts, 21 bar pressure, volume 16.2 m³ and year 1985.
Boiler no longer in use: Eckrohr manufacture with twin burners.
Steam accumulator tanks. Four inline water filters.
Individual Favallesa floor pick up shaftless unwind stand width 2000mm and diameter 2000mm. Brakes are Witchata, disc air cooled and with tension control. Year 1993, type PBF 183/6 number 1125.

BOILER HOUSE IN USE

Dynaflow sand filter in stainless self cleaning
Two stainless self cleaning filters
VEA boiler with twin burners type SAKKE burning gas. Oil option. Specification is 19,660 kw, year 2005, operating 17 bar pressure and test pressure 25 bar.
Oil storage tank external.
Transformers in stock prep
ASEA 1000KVA ,400v two off
Transformer Effluent plant
GBE 630 KVA 420 v
SMALL MACHINE SHOP AND METAL STORAGE
40 foot container with end door for storage of stainless steel
Rack for carbon steel storage
Boxes for AFT screen baskets
Three Marko waste buckets blue

URSVIKEN metal guillotine type C-SD-5 4/368
Spare rotor and perforated bedplate for pulper
Bench vice in welding shop
Two electric welding sets
Anvil
Electric hacksaw
Chain block sets
Three bench vices
Sets of skates
Sheet bender
Two disc grinder
Vertical metal cutter
Maza lathe (green) with bed approx 1.5 mtrs
Vertical drill
Planner
Horizontal metal table with light
FSA surface grinder
MECA vertical hydraulic press
Twin disc grinder
Pipe threading unit
Industrial cleaner
Small belt grinder
EFFLUENT PLANT AT BASE OF MILL
The effluent plant is a concrete construction with tanks made from sectional concrete.
The culture is attached to floating plastic membranes. Settler tank followed by an aeration tank.
In line PH alarm tester with auto shut down.
Three blowers Delta screw units in cabinets. Recent manufacture .
Polymer make up unit.
Effluent plant next to stock prep area.
CONCRETE BUILDING WITH BASEMENT
Pre flocculation tanks for chemical dosing with Bentonite. The system has an SDA tank by HMM.
Floatation in concrete rectangular tank with surface sludge scrappers.
Belt press:1m width, discharging to bay below.
The mill has a spare belt press, 1m width. Not in use. This unit has a pre flocculation tank with mixer.
Sludge collected and loaded by shovel truck onto trailers.
COMPRESSORS

Two air dryers model  make Hamrin
Atlas Copco screw type compressor model ZR160 -10-50 YEAR 2001
Atlas Copco compressor item 914 run 46955 hrs
INTERNAL STORE AREA
Two new AFT  baskets for pressure screens
Various spare rolls
Sets of skates
Spare body for Finckh screen
New fillings for the JCO-1 refiners
OTHER EXTERNAL TANKS
Large blue tank insulated in front of boiler house.
Lorry base unit with small rear wheels for site transportation of papermachine rolls
The mill has a sophisticated fire alarm system about four years old Type Siemens Sinteso. About 90 sensors. Investment Ca £ 150k
The below listed specifications is more general and suitable for the specification;

Production data.
Gr/M2 Total BM Operating Speed M/min Capacity T/h
Minimum grammage 25 125 450                        8.5
Maximum grammage 80 400 160 9
Average grammage 38 190 350                          10.5
The above capacities are based on four ply OCC furnish and one ply Office waste.

Capacities OCC pulp 11 T/h
Capacities office waste 3 T/h can easily be increase if higher demand is needed.
1. Thermal energy consumption 1,2 MWh/ton.
2. Electrical energy consumption 0,5 MWh/ton.

Energy requirements Thermic energy 1,2 MW/ton Boiler capacity 20 MW
Electrical energy 0,5 MW/ton

Ref. 1112100

COMPLETE CRESCENT FORMER TISSUE MILL

COMPLETE TISSUE PLANT:

- TRIM WIDTH                               3080 MM
- SPEED                                            1500 MT/MIN
- PRODUCTION                              85 TPD
- GRAMMAGE RANGE                14,5 – 32/33 gsm
- YEAR OF CONSTRUCTION     2000 (Machine in excellent condition like new)
- Machine stopped                            Feb. 2012

The machine is made up as follows:

STOCK PREPARATION EQUIPMENT:

• N.1 conveyor belt for pulper: width 1450mm, length 17m. (photo 1)
• N° 1 pulper OVER of 32 m3 with low consistency impeller and belt drive, main motor  250 kW, discharge pump 37 kW and meter level.  (photo 2)
• N° 1  40 m3  water supply tank for pulper complete with 37 kW pump and meter level. (photo 3)
• Line for long fibre made up of the following:
o Storage chest 80 m3 complete with agitator  37 kW and meter level  (photo 4)
o Outlet pump 22 kW with stock consistency regulator
o Blade consistency meter  BTG
o High density cleaner with proportional regulation valve (photo 5)
o N.2 disc refiners make  OVER  26” with 350 kw motors (photo 6)
o Flow meter KROHNE DN125 (photo 7)
o Proportional valve  NELES DN100 (photo 8)
• Line for short fibre made up as follows:
o Storage chest 80 m3 complete with agitator 37 kW and meter level  (photo 9)
o Outlet pump 22 kW with stock consistency regulator
o Blade consistency meter BTG
o High density cleaner with proportional regulation valve (photo 10)
o Deflaker make OVER with toothed disc 300 mm and 75 kW motor  (photo 11)
o Flow meter KROHNE DN125 (photo 12)
o Proportional valve NELES DN100 (photo 13)
• N° 2 storage chests  80 m3 each with: (photos 14 and 15):
o Level meter
o Agitator 37 kW
o Outlet pump 15 kW with stock consistency regulator  (constant level flow to headbox)
o Blade consisctency meter BTG
o Pump between tanks  4 Kw

STOCK FLOW LINE TO PAPER MACHINE
• Constant flow level box  (photo 16)
• Flow meter KROHNE dn125 (photo 17)
• Grammage control valve  BTG dn100 (photo 18)

STOCK FLOW TO HEAD-BOX
• Fan pump SULZER ZPP42-500 capacity 800 KW  (photo 19)
• Vertical selector  COMER ECP 40 complete with 75 kW motor and belt drive , with auxilliary pressure pump. (photos 20 and 21)
• Vibrating screen. (photo 22)
• Storage unit  80 m3 with meter level  (photo 23)

PAPER MACHINE WITH CRESCENT FORMER MAKE OVER MADE UP AS FOLLOWS:
• Forced ventitlation system for DC motors with 2 fans of 22 kW each, and belt drive
• Wire section::
o Head.box make OVER monolayer with 21 grammage profile regulators complete with  3180mm flat wire. (photos 24 and 25)
o Forming cylinder 1500mm with oscillating cleaning blade, motorized by 205 kW DC motor complete with reducer (photos 26 and 27)
o N° 1 breast roll diam.530mm with oscillating cleaning blade and water lubricating system. (photo 28)
o N° 1 wire guide roll  diam. 530mm with oscillating cleaning blade and water lubricating system.(photo 29)
o N° 1 stretch roll diam. 530mm with oscillating cleaning blade and water lubricating system.(photo 30)
o N° 1 separating roll diam. 530mm with oscillating cleaning blade and water lubricating system. (photo 31)
o N° 2 high pressure cylindrical nozzles make  FOMAT (photos 32 and 33)
o N° 1 flooding shower (photo 34)
o N° 1  wire regulator 
o N° 1  pneumatic regulation unit for wire guide roll
o N° 1  mechanical/pneumatic regulation unit for stretch roll
o N° 1  regulation unit for separating roll
o N° 1 water drainage collection (coming from the former)
• Felt section:
o N° 1 felt guide roll diam. 480mm. (photo 35)
o N° 1 felt stretch roll diam. 480mm. (photo 36)
o N° 1 felt return roll diam. 480mm with oscillating cleaning blade and water lubricating system. (photo 37)
o N° 2 felt guide rolls diam. 480mm with oscillating cleaning blade and water lubricating system.
o N° 2 felt guide rolls diam. 480mm (free).
o N° 1 suction press roll  diam. 1040 mm with doctor blade and water recovery. Motorized with DC motor of 205 kW complete with reducer.. (photo 38)
o N° 1 blined drilled press roll  diam. 870mm. Motorized with DC motor of 205 kW complete with reducer.. (photo 39)
o N° 1 ceramic suction box single slot  (photo 40)
o N° 1 ceramic suction box 2 slots. (photo 41)
o N° 1 flooding shower. (photo 42)
o N° 1 high pressure cylindrical nozzle make FOMAT. (photo 43)
o N° 1 AP washer  (photo 44)
o N° 1 lubrication between suction boxes.
o N° 1 guard board .
o N° 1 mechanical/pneumatic regulation unit for felt guide roll.
o N° 2 water jets for trimmings with 2 kW pump (photo 45)
o N° 1 high pressure water wet tail system . (photo 46)

o YANKEE SECTION:

o N° 1  cast-iron yankee cylinder make  OVER diam. 3600mm. Mantel width  3200mm. 8 bar pressure. Motorized with N.2 DC motors of 214 kW each and coaxial reducer drive on shaft. (photos  47, 48, 49)
o N° 1 steam unit with thermo compressor.. (photo 50)
o N° 1 steam extraction unit  FOMAT with constant level tank, regulation group and pump which re-directs steam to the boiler. (photo 51)
o N° 1 oscillating doctor blade. (photo 52)
o N° 1 oscillating creping blade ORACREPE. (photo 53)
o N° 1 scraper .(photo 54)
o N° 1 oscillating shaft with 23 spray jets for dosage of creping products, complete with unit for dosing and mixing the additives, along with water softening unit. (photo 55)
o N° 1 pulper below the yankee with vertical propellor complete with 55 kW motor, belt transmission and outlet pump of 15 kW.(photos 56 and 57)

• Hood section:
o N° 1 hood L.U. FOMAT max. temperature 680 °C with:
 GPL burner  3200 kW  (photos 58 and 59)
 Combustion fan complete with 37 kW motor. (photos 60 and 61)
 DC motorized fan with belt transmission  227 kW. (photo 62)
 N° 10 shutters for profile regulation  electrically controlled.
o N° 1 hood L.S. FOMAT max temperature 480 °C with:
 GPL burner  2500 kW. (photos 63 and 64)
 Combustion fan complete with 37 kW motor. (photo 65 and 66)
 DC motorized fan with belt transmission  227 kW . (photo 67)
 N° 2 shutters for humidity control - electrically controlled.
o N° 1 fume extraction fan with heat exchanger for air temperature regulation. AC motorization with inverter and 45 kW motor. Belt transmission.  (photos 68 and 69)
o N° 1 crossover shutter between LS hood and LU hood, eletrically controlled. (photo 70)
o N° 1 regulation shutter for air temperature control - electrically controlled.. (photo 71)
o N° 1 exchanger for heat recovery  (photo 72 and 73)

• Pope reel section:
o N° 1 reel-up drum diam. 1000mm with oscillating cleaning blade.  Motorized by 48 kW DC motor..
o N° 1 hydraulic arms for up/down transfer
o N° 1 primary arms with nip and pneumatic movement and electric rotation
o N° 1 group of secondary arms pneumatically controlled with automatic pressure
o N° 1 pneumatic brake unit .
o N° 10 shafts for paper reel-up covered in polyurethane diam. 200 mm. approx.
o N° 1 dust extraction unit..

WATER PLANT:
• N° 1 water clarifier  BERICA CF 2007 with screw sludge recovery, compressed air pressurizer and 22 kW pump. (photos 74, 75, 76)
• N.1 dosing and diluting pump
• N° 1  80 m3  water tank for clarified water with level measure, 15 kW pump for various circuits leading to the machine, and a 37 kW pump AP for  washing felt..  (photos 77, 78, 79)
• N° 2 tanks  15 m3 each for fresh water accumulation with 11 kW pump. (photo 80)
• N° 1  15 m3  tank for fresh water with level measure, automatic valve for topping up water, pump 5,5 kW. (photo 81)
• N° 1  10 m3 tank for clarified water with AP pump 37 kW, for washing wire. (photo 82)
• N° 1  cement tank under machine for secondary water recovery with 37 kW pump  (photos 83 and 84)

VACUUM SYSTEM.
• N° 3 liquid ring vacuum pumps ELMO SIEMENS with 200 kW motors. (photo 85)
• N° 1 cement tank for water recovery with 5.5 kW pump  (photo 86 and 87)
• N° 1 cooling tower with fan 11 kW. (photos 88 and 89)
• Cold water recovery tank, allarm for low water level complete with liquid ring pump 15 kw.. (photos 90 and 91)
• N° 2 water separators for the water coming from the suction boxes and suction press roll. (photo 92)
• N° 1 water recovery tank  coming from separators  (photo 93)

LUBRICATION SYSTEM:
• N° 1  centralized lubrication system for press bearings, yankee and reducer. (photos 94, 95)
• N° 1 pumping station for grease for cylinder bearings in all the machine, except for the yankee, presses and reducer with pneumatic pump.(photo 96)
• N° 1 hydraulic station for the pope reel.

BOILER SYSTEM:
• N° 1 thermic oil boiler make Bono model .OMP 3000 with GPL burner and oil circulation pump 22 kW. (photos 97 and 98)
• N° 1 evaporator make  BONO model. EVO 500 5 t/h and max 18 bar pressure with feeding pump AP 11 kW. (photos 99 and 100)
• N° 1 accumulating tank 3  m3 for water for evaporator  (photo 101)
• N° 1 water preparation line made up of : N.1 tower for deferrization by zeolite, l tower for carbons, and l tower for osmosis, with a maximum production of  1000 l/h. (photo 102)
• N° 1 tank for diathermic oil (photo 103)
• N° 1 underground tank for diathermic oil waste recovery

AIR COMPRESSOR LINE:
• N° 1 compressor  INGERSOLL-RAND M75 of 11000 l/min (photo 104)
• N° 1 air cooling group  HITEMA (photo 105)
• N° 1 oil separator coalescing filter line  CECCATO (photo 106)
• N° 2 compressed air storage tanks of 1000 litres each (photo 107)
• N° 2 compressed air storage tanks of  900 litres each  (photos 108 and 109)

REWINDER MAKE OVER:
• N° 4 unwind stands motorized by 48 kW DC motors  with large haul-off belt for the rolls, pneumatic movement with automatic regulation of loading curve, pneumatic off/on  of the shafts. (photo 110)
• N° 1 winder with 2 motorizzed cylinders  by a 55 kW DC motor, pressure roll for formation of tissue on reel . (photos 111, 112, 113 e 114)
• N° 1 unloading of rolls with hydraulic pistons (photo 115)
• N° 1 hydraulic station  (photo 116)
• N° 1 machine for cutting cardboard cores. (photo 117)
• N° 1 fan for trimmings (photo 118)
• N° 1 roll wrapper  (photo 119)
• N°1 scale for rolls  max 3000 kg. (photos 120 and 121)

INSTRUMENTS AND CONTROLS:
• N° 1  DCS line make ABB for movement /control of the complete line inclusing rewinder.  (photo 122)
• N° 1 QCS bridge make  ABB for automatic grammage and humidity control of the tissue sheet. (photo 123 e124)
• N° 1 CPU SIEMENS S7 for machine drive control with 2 touch screen panels on pulpit, for start, stop, speed control and alarm. (photo 125)
• N° 1 CPU SIEMENS S7 for drive control of the rewinder, with touch screen panel on pulpit for start, stop, and alarm. (photo 126)

TRANSFORMERS:
• N° 1 cast-resin transformer  400 KvA (V1= 15000, V2= 400)  with control unit for temperature, alarm, services and illumination. (photo 127)
• N° 1 cast-resin transformer 2500 KvA (V1= 15000, V2= 400) with control unit for temperature, and alarm for MCC1 + rifasatore (foto 128)
• N° 1 cast-resin transformer 2500 KvA (V1= 15000, V2= 400) with control unit for temperature and alarm for  MCC2 + fan pump + power factor corrector
• N° 1 cast-resin transformer 2500 KvA (V1= 15000, V2= 400) with control unit for temperature and allarms for DRIVES and power factor corrector.

LIFTING EQUIPMENT:
• N°1 overhead crane make TECMER double beam, capacity in length 16 m capacity 10t for roll transport /maintenance (photo 129)
• N°1 overhead crane make  PUPPINATO double beam, capacity in length 16 m capacity 10t for roll transport/maintenance  (photo 130)
• N°1 overhead crane make PUPPINATO double beam capacity in length 16 m capacity  5t for maintenance in stock preparation area. (photo 131)

Ref. 1112101

VOITH YANKEE WITH SUCTION PRESS TISSUE PAPER MAKING PLANT

A COMPLETE TISSUE PAPER MAKING PLANT

TECHNICAL SPECIFICATION OF A COMPLETE TISSUE PAPER
MAKING PLANT FOR SALE

Paper machine:

Builder: VOITH
Type: Yankee with suction press
Built: 1977
Major rebuilds: 1996-1997 and 2009-2010
Wire width: 3200 mm
Working speed: 530 mpm (30-36 gsm)
Design speed : 610 mpm
Paper grammage: 18 – 40 gsm
Capacity: 63 tpd
Drive: right

PM components:

Hydraulic headbox BELOIT Concept III, 1996
Yankee cylinder, 4000 mm x 3450 mm, VOITH 1973
Hood: gas fired AEROTHERMIC, 1996
MAXON burners – 2 pcs,1996
Suction press, 1996
Drives: rebuild in1996
Vacuum pump NASH 904 – R1
Vacuum pumps PR 35 – 3 pcs.
Vacuum pumps WP 40 – 2 pcs.

Stock preparation:

Waste paper pulper HF 15 (CELPA), 5 m3, Delta rotor, Lamort, drive 160 kW, 1996
Virgin pulp pulper HC 40, 15 m3 , drive110 kW
Poire detrasher Lamort, rok 1996
HC cleaner LA 200 Lamort, 1996
Consistency controllers BTG
Grammage controller BTG
Solenoid valves SOMAS
Processing unit GE FANUC
Visualisation FIX
Duo-chamber screen ADS 5 Lamort, 1996
Auxiliary screen Diabolo I Lamort, 1996
Auxiliary screen Diabolo II Lamort, 1996
Stock chests 40 m3 – 2 pcs., 50 m3 – 2 pcs. 60 m3 – 1 pce each with SC 900 agitator
Refiner ST 500
Refiner SA 150
Pressure screen CN 14 BsL, 1996
Pressure screen CN 10 As
Vibrating screen J 150
Cleaners ELP 940 Lamort; 1st stage – 12 pcs., 2nd stage – 3 pcs, 3rd stage – 1 pce.
Water and stock pumps - mainly AHLSTROM

Converting:

FABIO PERINI 3200 mm complete
Packaging unit OSITO AB
Packaging unit CASMATIC

Air supply:

Compressors BOGE S 100 – 2 pcs, 1996
Compressed air dryers ALFA
Air tanks 2 x 10m3

Gas fired boiler:

Boiler MINGANZZINI - 6,3 tons of steam per hour, 1996
Burner

Ref. 1112102