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4M GRAPHIC PACKAGING PM

4M GRAPHIC PACKAGING PM
3.75m trim, 600 m/min speed; 130   tons/day
Printing & Writing grades; 45 – 150 gsm
Voith PM, last rebuilt in 2003, recently stopped
Metso Air Cushion headbox, & other Metso high-quality components
With Size Press & Calendar
Several Quality Control Systems
Jagenberg Vari Step Two-drum winder
Complete from approach flow through   winder, & all spares, manuals, etc. 

General:
Voith PM, last rebuilt 2003, stopped in 2011.
Wire/Trim Width: 4m/3.75
Speed: 600 m/min
Daily Production: 130 tons
Basis weight: 45 – 150 g/sq.m, Uncoated graphic paper grades using deinked mixed office waste.
Electrical frequency: 50 Hz
Complete from headbox to winder with all spares, manuals, etc.

Headbox:
• Metso, installed in 1995
• Air-cushion type
• Slice width of 4050 mm
• Designed for 150 BDTPD
Wire section:
• Manufactured by OMMA in 1992 and rebuilt in 2001 by Metso
• Fourdrinier type, in cantilever
• Structure in stainless steel and carbon steel lined with SS plates
• Length of 12850 mm, wire width of 4200 mm
• Suction couch roll of 762 mm diameter

Press section:
• 1st press rebuilt by Metso in 2001,
* pick-up press with felted suction roll 812 mm diameter and granite center roll 875 mm diameter
• 2nd press installed in 1992 by Escher-Wyss, felted bottom overall; deflection roll (Nipco) 545 mm
diameter, top center roll 955 mm diameter.
Dryer section:
• Rebuilt in 1995 by Metso
• Pre-dryer section of (17) cast iron dryers 1500 X 3950 mm @ 4.9 bar steam pressure
• Post-dryer section of (10) cast iron dryers 1500 X 3950mm @ 4.9 bar steam pressure
• Pre-dryer section: Uno-run (single-felt) for the first battery, conventional two-tier felt design for the
second and third batteries
• Post-drying section: conventional two-tier felt design
• Complete rope threading system (rope groove on dryers)
• Silent drive system
• Centralized oil lubrication system (Safematic)
• Steam and condensate system by Langbein Engelbracht7632 NE Hazel

Size press:
• Sonotec, Puddle type, inclined design
• 590 mm top (hard) roll diameter / 600 mm bottom (soft) roll diameter
• Complete starch preparation system and working stations

Calender:
• Installed in 1992 by Escher-Wyss
• Hard nip type
• Top roll 660 mm diameter, Equitherm
• Bottom roll 500 mm diameter, overall deflection roll (Nipco)
• Complete hydraulic station
• Complete thermal station

Reel:
• Installed in 1995 by Metso
• Drum reel type, hydraulic
• Drum diameter of 1100 mm
• Parent roll diameter of 2600 mm (max.)
• Complete automatic spool loading storage
• Provided with (5) spools 400 mm diameter

UTM pulpers :
• (1) couch pit in concrete lined with stainless steel plates withhorizontal shaft agitator complete with
reducer and AC electric motor
• (1) dry broke pulper with stainless steel vat, central group (propeller, bearings support, shaft, couplings,
safety protections),reducer and AC electric motor

Drying hood:
• Pre-dryer closed hood 18.5 X 7 X 4.65 m
• Post-dryer closed hood 8,5 X 7 X 4,65 m
• Complete air exhaust conditioning system

Quality control system:
• ABB QCS

Control system:
• Complete MCS/DCS, MCC
Winder:
*Jagenberg Vari Step TR 43; Two-drum type
• Maximum speed of 2000 mpm
• Unwound roll of 2400 mm diameter (max.)
• Wound roll of 1525 mm diameter (max.)
• (10) knives
• PLC control system
• (3) DC electric motors (135 kW + 120 kW + 120 kW)
• Completed of roll inertia compensation system (regenerative brake)
• Provided with suction trimming chips system

Ref. 6139

4.4M 6-FORMER BOARD PM

4.4M 6-FORMER BOARD PM
Escher Wyss, 6-Former Machine
Trim size: 4400 mm
Capacity: 450 tons/day
Speed: 500 m/min, 90-220 gsm
Testliner, Corrugated Medium and Grey Paper
Excellent condition with many recent rebuilds and upgrades 

Type of machine : 6 Suction Vacuum Formers
Machine builder : ESCHER WYSS, VOITH, ANDRITZ, Pama, Karhula,
Trim size : 4400 mm
Capacity : 450 Ton/day
Speed : 500 m/min
Grammature : 90 – 220 gsm
Main product : During running Test Liner, Corrugated Medium and Grey paper
 Easily running as BOARD or CHIP BOARD since having 6 HB
and Former
Machine in very good maintain and a lot of recent modification as
follows :
2009 : Automation of CD weight PROFILE CONTROL
1992, 2007 : Reverse Press - UTG
2007 : Fabric Cleaning System :
 - High Pressure Cleaning of Wires
- Multi Jet in Dryer Section 2 position
- M – Clean
2007 : VOITH, Controlled CD Weight Profile ( Floatlip by SF3)
2006 : VOITH, Controlled CD Weight Profile (Floatlip by SF1)
2005 : Optimization of former stock inlet
2004 : Renewal of ABB measuring FRAME – AC450A09 2001 : First Press – 2 NIP (50, 70 KN/m) by Pama.
1999 : Second Press by UMV
1998 : New Drives by ABB
WIRE PARTS :
1. SIX (6) Suction Formers from Escher Wyss.
2. TWO (2) Formers with Dilution water, CD Weight Profile Control
3. Reserve Press UTG
PRESS PART :
1. Double ZONE Vacuum NIP PRESS 50, 70 (100) KN/m PAMA year 2001.
2. Second Press Section by UMV, NIP LOAD 140 KN/m, year 1999.
3. Third Press Section by KARHULA, NIP LOAD 190 KN/m, year 1986.
DRYER SECTION :
Total 51 Dryer, Diameter 1500, pressure 3 bar, by PAMA and ANDRITZ.
First Group : 11 Dryers Slalom by ANDRITZ , year 1998
Second Group : 12 Dryers
Third Group : 14 Dryers
Fourth Group : 14 Dryers
Dryer cleaning system : Multi JET (2 positions in the Dryer Section) – M Clean
INCLUDED :
CD moisture profile control VIB, ABB
QCS : ABB DRIVE : ABB, year 1998, AOS station (6 pcs)
POPE REEL, Year 1979
REWINDER, FAMPA, 1980.

STOCK PREPARATION :
Pulping system :
1997 Pulper UP* - 45 M3 by ANDRITZ
2008 Conveyor PB – 1500/FMW
2010 Cutter DW 700/Lohse
1997 Drum Pulper, ANDRITZ, holes – 13 mm
1986 Pulper HV-36-004-36 m3, PAPCEL, included conveyor
Multistage Screening System :
2003 Junk – Screen, by GW Fastertechnik, holes – 26 mm
2008 QFA Last Hole Screen / Qualifiber / Slot 0.25 mm
1984 3 Turbo Separators, VOITH, hole – 2.4 mm
1997 Omnifraktor OF 8, VOITH SULZER, slot 0.25 mm
1997 Reconstruction ANDRITZ, VOITH SULZER :
 - Mini sorter ES 11/ slot 0.25 mm
 - Screen VS21, slot 0.35 mm 2001 Cleaning System Cleanpac – LF-4 stages, GLV
Refining System (LF):
2004 Two (2) Refiners Twinflow TF2E, VOITH
Thickening System:
2004 Thicknener AKSE 300/10, KUFFERATH
Others:
1998 Krofta SUPERCELL 27, KROFTA
2002 Sludge press “ AKUPRSS BX400”, KUFFERATH
2001 Waste Press “AKUPRESS A500”, KUFFERATH

Ref. 61311

3.2M UNCOATED FINE PM

3.2M UNCOATED FINE PM
Escher Wyss, rebuilt in 1987
550 m/min, 55,000 tons/year
Uncoated Fine Paper, 60 – 350 gsm
UMV Size Press, Kusters Calendar
ABB QCS & DCS
Complete stock prep & all connected systems  

GENERAL:
Escher Wyss, major rebuilt 1987 and many upgrades subsequently, stopped in Feb.2012
Trim width 3.2m
Speed: 550 m/min
Capacity: 55,000 tons/year
Grades: Uncoated Fine Printing & Writing Paper
Basis weight: 60 - to 350 g/sq.m

Stock Prep:
Voith Batch pulper
- 26 cubic meters, 200kW motor, 900 rpm, belt driven
(5) x Jylhavara (Metso) Conical refiner
- Model JC01, 200 kW motor, 900 rpm
(2) x Jylhavara (Metso) Deflo Deflaker
- Model JF160, 160kW motor, 1500 rpm
(2) x Voith Deflaker
- Model 1E, disc type for broke line, 1E motor 75 kW, 3000 rpm
Albia Cleaner
- 1 stage, Model 500, design 38
Albia Cleaner
- 2nd stage, Model 500, design 10
Escher Wyss Cleaner
- 3rdstage, Model HC 5
Screen for Heabox
- Tampella, model TL200A with Voith C-bar retrofit & rotor, 1.3mm slot width
Paper Machine:
Headbox:
- Escher Wyss, Model 220-02 Step Diffuser, 65,000 l/min, 3366 mm wide
Fourdrinier:
- Walmsley, includes ceramic foils and vacuum boxes
Forming Roll:
- NEF, 1200mm dia, includes NEF Drop-Unit
Steam Box:
- Honeywell, steam at 1.3 tons/hour, 33 zones, combined with suction roll
Wire Cleaning & Shower:
- Albany Oscillating, solid stream 15 bar water pressure, Oscillates at PM speed.
Press Section:
- 1st press – Walmsley, 35 kN/m, Ceramic top roll, blind drilled & grooved br roll
- 2nd press – Walmsley, 35 kN/m, Ceramic top roll, blind drilled & grooved br roll
- 3rd press – Walmsley , 50 kN/m, hard rubber top roll, blind drilled & grooved br roll
- Smooth press – Walmsley, 25 kN/m, hard rubber top roll, rubber covered bottom roll
- Steam box – Devron, steam at 0.8 tons/hour, 22 zones with moisture profiling
Pre-Dryers:
- Walmsley, 24 cylinders, 1500mm dia, 4 groups, double felted, turbo bars, open drive
Post-Dryers:
- Thiry & Co, 8 drying cylinders upper/lower, double felted, turbo bars, closed drive
Size Press:
- UMV – hard & soft roll, 25kN/m, application by pond
Supply loop each side
Machine Calender:
- Kusters – Thermo profiling and S-roll, profiling controlled by QCS
Reel-Up:- UMV, hydraulic, 10 tonnes, 2.2m dia, storage for 4 spools7632 NE Hazel
DCS:- ABB – Advant 500
QCS:- ABB – Smart Platform Scanners, SC 2 before size press, 1 before Reel
Fail Detector:
- ABB/Ulma – for paper defects
Web Break Analysis:
- Papertech – Camera System, 8 cameras
Winders:
- Jagenberg – Vari-Dur 45-15, 2 drum, 1200 m/min, 3300 mm width
With unwind stands for reels & parent rolls, Tidland knives
- Jagenberg – Vari-roll 650-15, center drum, 2200 m/min, 3300 width
Rubber band conveyer for reels
Spool transport:
- Von-Roll; 1 vehicle from PM to parent roll spool store, 1 vehicle from store to winders

Ref. 61312