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5M TRIM KRAFT LINERBOARD MACHINE

5M TRIM KRAFT LINERBOARD MACHINE
Kraft Linerboard Paper Machines for Sale

5m trim Kraft Linerboard machine

-          Supplied by Valmet
-           Installed in 1999, Rebuilt 2011
-          5000mm trimmed width
-          Mottled Linerboard, 80 – 200 gsm
-          545 tons/day, 800 m/min
        -            Uses Virgin Fibre and/or OCC
-          Complete, and in excellent condition
      
4.5m trim Kraft  Linerboard Machine
-          Supplied by Escher Wyss
-           Two-ply Fourdrinier machine with secondary headbox
-           Installed in 1986, Rebuilt 2011
-          4500mm trimmed width
-          Mottled Linerboard, 115 – 200 gsm
-          490 tons/day, 460 m/min
-          Complete, and in excellent condition

Complete OCC Repulping Line:
-                            Can be used with either one of above machines.
 

Ref.  6121

4200 MM BOARD MACHINE MAXIMUM SPEED IS 450 M/MIN, PRODUCING FLUITING, LINER, PLASTERBOARD LINER, BROWN BOARD AND OTHER GRADES

4200 MM BOARD MACHINE MAXIMUM SPEED IS 450 M/MIN, PRODUCING FLUITING, LINER, PLASTERBOARD LINER, BROWN BOARD AND OTHER GRADES

A very versatile board machine, operating width 4200 mm, maximum speed is 450 m/min, producing fluiting, liner, plasterboard liner, brown board and other grades. Grammage produced 110 to 600 gsm. Commissioned in 1988, latest upgrades in 2000’s.  Installed production capacity is 450 t/day and the mill produced in excess in of 110,000 t/year.

3 stock preparation lines

Line 1 – bottom layer
Horizontal pulper, 200 TPD, equipped with ragger, waste paper conveyor, two stock pumps with motors, three HD cleaners, secondary sorting pulper (200 TPD), stock chest, two pumps, twin pressure screen (holes diameter 4 mm) reject to chest, reject pump, two vibrating screens (holes diameter 4 mm) reject to chest, reject pump, two vibrating screens (holes 6 mm) stock chest, stock pump, deflaker, twin disc refiner, stock chest with agiator, machine stock chest.  All polish and Russian built.

Line 2 middle layer.

Horizontal pulper, 200 TPD, equipped with ragger, waste paper conveyor, two stock pumps with motors, three HD Cleaners, stock chest, two stock pumps, secondary sorting pulper (200 TPD), stock chest, two pumps, three twin pressure screens (holes diameter 2,6mm) stock chest, stock pump, hot dispersion plant, screen press, steam channel, disperger, thickner, stock, chest, stock pump, 4 deflaker,  2 disc refiners, stock chest with vertical agiator, stock pump, machine chest, two thickners, disc filter.  All polish and Russian built.

Line 3 surface layer.

Horizontal pulper, 200 TPD, equipped with ragger, two stock pumps with motors, stock chest, 2 stock pumps with motors, two HD Cleaners, stock.chest, two pumps, three disc refiners, stock pump, machine chest.  All Polish and Russian built.


Pressure screen for formers.

7 Tampella Pressure screens complete with motors.
Reject screens 7 vibrating screens PS3100 (Finland)

Board machine
Seven Escher Wyss vaccumm formers, stainless steel, 4 zones, vaccum.

First press suction press with pneumatic loading.
Couch press.
Combi press.
Second press.
Automatic felt feeding horizontal
Automatic felt feeding vertical.
Tail feeding air feed.
Rope feed system.
93 drying cylinders, 1500 mm diameter, face 4910 mm
2 cooling cylinders,  1500 mm diameter, face 4910 mm
Pocket ventilation system

Size pres: 1 roll diameter 800, face 4680 mm , 2nd roll diameter 800, face 4680 mm.
Reel up

Note : Some drive cabinets and control panels have been stripped of some components.  Some power supply components and cables are missing. The mill stopped production in 2007.

Rewinder
Rewinder 4500 mm speed upto 1200 m/min.

Roll Handling
Floor conveyors, scales, packing.

Boiler House

2 Brand new boilers from 2007 never commissioned.
IC Caldai boiler model GX 5000., 18 Bar P.S. 28.9 Bar PT, 315.9 degrees centrigrade TS max – 10 degree centrigrade TS min, Steam 8500 kg per hour, Gas – Gasolio – NFTA , Weight 21 T.
IC Caldial boiler model GX 13000, 12 Bar P.S., 1971 degrees centrigrade TS Max, steam 22170 kg per hour, Gas Gasolia NAFTA, Weight 42 T.

Compressor room
Compressor Caldie, Zevio (VR) Italy, Gardener Denver – elctra screw compressor type CSM 160 – 7.5, EANA, Max pressure 7.5 bar,  265 m3 per minute, Age 2000.

 

Ref.  101232

DOERRIES VOITH BOARD MACHINE FOR COATED BOARD GRADES

DOERRIES VOITH BOARD MACHINE FOR COATED BOARD GRADES

BOARD MACHINE FOR COATED BOARD GRADES
Manufacturer : DOERRIES VOITH
Internal number : KM6
Year of made : 1961
Main times rebuilts : 1983 extended dryer part, 1989 short formers, 1999/2000
headbox, 2003 drive
Working width : trimm width 3500mm, 3560mm on spool
speed : max. 180 mpm
grammage range : 300 - 600 gsm
750 gsm – 50 mpm
600 gsm – 70 mpm
500 gsm – 90 mpm
400 gsm – 130 mpm
300 gsm – 150 mpm
caliper : 0,4mm – 1,01mm
capacity : approx. 77000 tpy
Products : Swissboard cream back (GT2/WLC) 350, 600 gsm
Swissboard grey back (GD2/WLC) 350, 600 gsm
Greyboard medium glossed 350, 500 gsm
Greyboard one side glossed 350 gsm
Fruit tray board blue/blue 530 gsm
Possible grade range coated grades GD/GT (WLC)
Several special grades
Specific consumption 9000 l fresh water / to board
1,8 to saturated staem / to board
200 kW (machine only) / to board
total 1,5 – 1,8 MW/h

Stock Preparation and Approch flow system, see preparation sheet
Board Machine:
Wet end: 1 fourdrinier, 2 short formers, 6 rotary screen
Presses: pre suction press 12,5 kN/m
Coutch press 17,5 kN/m
1st. press 32,5 kN/m
2nd. press 60 kN/m
3rd. Press 72 kN/m
german press 15 kN/m (at single side glazed board)
Dryers: Ø 1500mm, max 3,5 bar operation pressure, total 45 dryers
MG 1: Ø 5000mm, max 3,5 bar
MG 2: Ø 4500mm, max 3,5 bar
Size press: top and bottom roll Ø 550mm
Surface treatment - size press double sided, top side triple coating
o Rollflex
o Blade
o Airknive
front side / back side coating: 30 gsm / 4 – 15 gsm
reverse treatment with roll coater (metering bar)
machine calendar with S-Roll
brush drum set for satin surface
pope reel Ø 1100, winding diameter max Ø 2000mm
Sheet Cutter by Jagenberg Duplex DQSM-GL from 1962
Working width 3600mm
Sheet length / width max / min: 1600mm/600mm,
slitting stations: 6
Speed: 120 mpm
Unwind stands with flying splice, reel spool TAB 40-22-100
Slitter Rewinder Jagenberg Vari-Dur TR45-21/610
Working width 3700mm
unwind Ø 2400mm, 15 To max reel spool weight
rewind Ø 2130mm, minimal Ø 500mm
cut width: 150mm
Core Ø (inner): 75, 100, 150, 200, 300mm
Double drum diameter: 610mm

 

Ref.  61346

VALMET PAPER MACHINE 5910/5430 MM

VALMET PAPER MACHINE 5910/5430 MM
Capacity 230 000 t/a MWC grades
Year 1984
Country Finland
Technical data

1     Technical specification of the Paper Machine
 
Manufacturer                 : Valmet
Installation                 : 1984
Modernisations               : 1987 New SymFlo Headbox by Valmet   
                               1988 2. Winder by Jagenberg
                               1995 Measurex Devronizer Steam Box
                               2007 Pope Reeler rebuild by Metso
 
1.1      Paper Machine Data
 
Capacity                     : 230 000 t/a MWC grades
Basis weight range           : 60 - 95 g/m2
Wire/Trim Width              : 5910/5430 mm
Max. speed                   : 1320 m/min
Main paper grades produced   : MWC Paper, M-Cote Offset, M-Brite Offset
Drive side                   : Machine has a left hand drive when looking
                               the direction of paper flow.
Specific steam consumption   : 1,2 MWh/t
Specific electric consumption: 0,46 MWh/t (expected <0,38 when
                               GSM 90-200 because of the reduced speed)
 
Main electrical data for motors         : AC and DC 400-690 Volt, 50Hz  
 
 

1.2      Stock Preparation
 
Broke screens (3pcs)         : Valmet TAS-100
                               Valmet TAS-25H
                               Valmet TAS-25H
Couch pit
Press pulper
Machine pulper
Re-reeler pulpers (2 pcs)
SC-pulper
Winder pulpers (2 pcs)
Guillotine and pulper        : Blade 2700 mm
Disc filter (15 discs)       : Rauma-Repola
Heat exchangers
Bale conveyor line inc. wire remover
Virgin pulper
Refiners (3pcs)              : JC-03
Mechanical pulp refiner      : DD-900
 
 
1.3      Approach Flow System
 
Machine screens (3pcs)               : Jylhävaara JS 280 LC2P
Reject screen                        : JS 120 M
Deaerator                            : Ensovac
Centrifugal cleaners                 : Enso Twincleaner 132
Air content measurement              : SONARtrac
Consistency & retention measurement  : Kajaani RM200
Retention aid and starch screens
 
 
1.4      Headbox (New Headbox 1987)
 
Conventional SymFlo Head box by Valmet (1987)
Width                                : 5910 mm
Thermatrol dry weight control system
Amount of control spindles           : 48
 
 
1.5      Wire Section
 
Fourdrinier by Valmet (1984)
Wire length                          : 51,3 m
Wire width                           : 6,08 m
Forming board                        : 23 m
Multifoil boxes (3 pcs)
Single foils (24 pcs)
Wet suction boxes (3pcs)
Vacuum boxes (6 pcs)
 
 
1.6      Press section
 
Valmet SymPress II
Measurex Devronizer steam box (1995)
Line loads 70, 80 and 120 kN/m
 
 
1.7      Drying Section
 
5 Drying groups (12 Vacuum cylinders, 34 Drying cylinders)                      
Cylinder diameter            : 1830 mm
 
Dryer section parts 1-3
VAC cylinders, SymRunPlus stabilisers and ropeless tail threading system
 
Dryer section parts 4-5
Double felted groups
Thermo compressor to give more drying capacity
 
 
1.8      Machine Calander
 
Conventional hard nip machine calander
Caltrol caliper control system
High pressure edge trim cutter by PTS (1400 bars)
 
 
1.9      Pope Reeler (Rebuild 2007)
 
ULMA web detection system
Conventional Pope Reeler
Reeler tail threading with FoilForce conveyors
 
PM4 Reel Rebuild 2007 (Metso):
New primary and secondary arms
Fully hydraulic, new control system
Spool rack (automatic feeding)
Cutting knife and turn up device (goose neck)
Tail treading conveyers
High pressure edge trim cutting device (1400 bars) by PTS
 
 
1.10      Main Transformers
 
Strömberg Process Transformers 4T1, 4T2, 4T3; 2MVA 6,3kV / 525 V (3 pcs)
Geafol Process Transformer 4T5; 3,15 MVA, 6,3kV / 690 V
Geafol Distribution Transformer 4T7; 3,15 MVA  6,3 kV / 690 V (Wire Part)
Strömberg Distribution Transformer 4T8; 2 MVA  6,3 kV / 525 V (Press Part)
Strömberg Distribution Transformer 4T9; 2 MVA  6,3 kV / 525 V (Drying Part, Calander, Reeler)
Strömberg Distribution Transformer 4T15; 2 MVA 6,3 kV / 525 V (Winder)
 
 
1.11      Electrical Drive
 
Wire Section
Siemens Masterdrive AC, Motor 1300 kW, 1491 rpm, 690 V (Wire Drag Roll)
Siemens Masterdrive AC, Motor 235 kW, 1491 rpm, 690 V (Wire Leading Roll)
Siemens Masterdrive AC, Motor 980 kW, 1492 rpm, 690 V (Wire Suction Roll)
 
 
Press Section                                  
Siemens Simoreg DC, Motor 90 kW, 1500 – 1800 rpm, 600 V (Pick-up Roll)
Siemens Simoreg CM DC, Motor 330 kW, 1500 – 1800 rpm, 600V (Press Section Suction Roll)
Siemens Simoreg DC, Motor 90 kW,1500 – 1800 rpm, 600 V (Center Roll)
Siemens Simoreg CM DC, Motor 330 kW, 1500 – 1800 rpm, 600 V (1.Press Lower Roll)
Siemens Simoreg CM DC, Motor 415 kW, 1500 – 1700 rpm, 600 V (3.Press Upper Roll)
 
 
Drying Section                                                          
Siemens Simoreg DC, Motor 90 kW, 1500 – 1800 rpm, 600 V (Drying Cylinder)
Siemens Simoreg CM DC, Motor 190-250 kW, 1500 – 1800 rpm, 600 V (Drying Groups 5pcs)
 
Siemens Simoreg CM DC, Motor 120 kW, 1500 – 1800 rpm, 600 V (Cooling Cylinder)
Siemens Masterdrive AC, Motor 15 kW, 1500 rpm, 500 V (Paper Leading Roll)
Siemens Simoreg CM DC, Motor 190 kW, 1500 – 1800 rpm, 600 V (Calander Lower Roll)
Siemens Simoreg DC, Motor 90 kW, 1500 – 1800 rpm, 600 V (Calander Upper Roll)
Siemens Masterdrive AC, Motor 15 kW, 1500 rpm, 500 V (Paper Leader Roll)
 
 
Roller
Siemens Masterdrive AC, Motor 15 kW, 1500 rpm, 500 V (Paper Spreader roll)
Siemens Simoreg CM DC, Motor 190 kW, 1500 – 1800 rpm, 600 V (Rolling Cylinder)
Siemens Simoreg DC, Motor 13,5 kW, 1500 – 2000 rpm, 600 V (Tambourine Starter)
 
 
1.12      Vacuum System
 
No. 1 Vacuum Pump 1, Nash, Type CL-6001 G
No. 2 Vacuum Pump 2, Nash, Type CL-6001 G                      
No. 3 Vacuum Pump 3, Nash, Type CL-6001 G          
No. 4 Vacuum Pump 4, Nash, Type CL-6001 G          
No. 5 Vacuum Pump 5, Nash, Type CL-6002 G          
No. 6 Vacuum Pump 6, Nash, Type CL-6002 G
No. 7 Vacuum Pump 7, Nash, Type CL-6002 G          
 
Motors Strömberg HXUR 250kW, 1500r/min
 
 
1.13      Steam and Condensate System
 
Cascade type
Design pressure piping pe = +500 kPa … -100 kPa (5 bar … -1 bar)
Design temperature t = 200°C
Design pressure intermediate steam 1,3 Mpa (13 bar)
pe = + 1,6 MPa … -100 kPa (16 bar … -1 bar)
Design temperature t = 300°C
 
5 drying groups (1, 2, 3A, 3, 4), 34 heated cylinders (12 Vac-rolls)
3 condensate tanks (1st group 1,0 m3; 2nd group 2,5 m3; 3rd and 4th group jointy 2,5 m3)
 
 
 
1.14      Hood and Ventilation System
 
Supplied by Metso Paper, Finland. Dew point 58 °C, air temperature 80 °C.
Water removal capacity 8,54 kg/s
 
 
1.15      DCS
Metso DNA (2002)
 
 
1.16      Quality Control System
Da Vinci system 11237
RAE 5.0 serveri dell 2400 (2006)
MD/ CD controls Tp Alcont
Devronizer D5A/ 39-P steam box
 
SCANNER BEAM AND SENSORS NOT AVAILABLE!!!
 
 
2     Winder
Center-drum winder 42          
Manufacturer                   : Jagenberg Vari-Top 850-150
Year built                     : 1988
Speed                          : 2300 m/min
 
12 pairs of slitters with Teleset III electronics
8 rewind stations, 12 rider roll stations
(2 rewind stations with heavy duty construction)
 
Jagmatic operating system
Working Width                  : 5800 mm
Max rewind diameter            : 1525 mm
Max. unwind diameter           : 2800 mm
Max speed                      : 2300m/min
Basis weight range             : Different paper grades 40-90 g/m2    
Main electrical data           : Control system Strömberg Selma 2,
                                 500 V, 50 Hz
 
 
3     Salvage winder
Center-drum Rewinder
Jagenberg Vari-Roll
Speed. 1500 m/min
2 rewind stations
Max operating width 2600 mm
Manually controlled
 
 
 
4     Broke Reel Guillotine
Blade 2700 mm
 
 
5     Wrapping line and warehouse
Wrapping machine is made by Wärtsilä
Max. roll width 2800 mm and weight 4300 kg
Automated label printers
Automated roll lifting device and conveyor belt
Rolls are moved and loaded to trucks with fork lift
Two rear loading places for truck

Ref.  61347

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