Tissue paper machines and simplex sheet cutter
Tissue paper machines and simplex sheet cutter!
TWIN WIRE TISSUE MACHINE STILL WORKING width 2.720 mm
GENERAL INFORMATION:
- Built by OVER
- Type of the machine CFORMER twin wire
- Speed maximum 1.400 m/min
- Width at pope reel 2.720 mm
- Capacity 2,8 Tm/h (67 Tpd)
Composed: 1. Tissue machine
- CFormer twin wire slice width of the head box 2.760 mm
- Suction press on a yankee diameter 880 mm and perforate width 2.850 mm
- Blend drilled press on a yankee diameter 665 mm, width 3.050 mm
- Yankee dryer diameter 3.608 mm and table width 3.050 mm, material G25/G30, press work 8 bar, metallized by bender in 2014
- Complete hood VALMET maximum power 2.000 KH/h
- Automatic pope reel table width 3.050 mm and diameter of the drum 1.000 mm, diameter jumbo 2.000 mm
Sectional drive ABB: - Former 178 kW / 1.823 rpm
- Yankee slave 178 kW / 1.823 rpm
- Yankee master 178 kW / 1.832 rpm
- Press 1 - 178 kW / 1.832 rpm
- Press 2 -178 kW / 1.832 rpm
- Spool start 18 kW / 1.600 rpm
- Pope reel 32,80 kW / 1.600 rpb
Ref. CGS41633
MHI 4800mm Paper Mill Start-up: 1980
4800mm Paper Mill (PM3)
Make: MHI(JAPAN)
Start-up: 1980
Paper Grade: Kraft , Liner paper .Printing & Writing Paper
Basis Weight (gsm): 40-200g
Production: 330ton/day
Operation speed: 1,100m/min
Wire Width: 5,300mm
Reel Web Width: 4,800mm
(Head Box)
Hydraulic Type (Converflo)
Slice Width: 5,150mm
(Wire) (PF Gap):twin wire type
※ Rebuild of Forming Zone by Johnson Foils in 2004
(Press)
Tri-Nip
Replaced of Center Roll (Ceramic Cover) by Metso in 2005
Replaced of Steam Box by Honeywell in 2003
(Dryer)
4 Group (42 Cylinder)
1-2 Single / 3-4 Double
※ Installation of Web Stabilizer by EV Group in 2007 Stationary Syphon
(※ Rebuild by Deublin in 2006)
(Calender)
SNC - 1 Stack / 1 Nip
※ Rebuild by Metso in 2003
Reel:Pope
(Winder)
Type:Two-Drum
Speed: 2,300m/min
※ Rebuild by MHI in 2003
※ Replaced of Slitting Station by APE in 2006
(Drive)
Sectional, DC Motor (Toshiba:JAPAN)
※ Speed-Up in 2005, 2007
(Vacuum)
Water Ring
(Control system)
QCS:Davinci
※ Changed of Scanner by Honeywell in 2003 Basis Weight, Moisture, Caliper,
Hole Detector:※ New Installation by Isravision in 2006
(Power source)
3300V / 440V
Ref. No. CGS6175
Kawanoe Facial tissue mill(Toilet paper,Napkin) Year:1985
Facial tissue mill(Toilet paper,Napkin)
Make:Kawanoe(Japan)
Year:1985
Remodeling year in Korea ;year 2003
Type:Single felt former
(Production)
Kind of paper:Facial tissue,Toiler paper,Napkin
Product capacity:Max. 30ton/day
GSM:13-25g/m2
Pulp concentration at the head box:0.15~0.3%
Creasing rate:15-35%
Design speed:800m/min
Operating speed:620m/min(on dryer)
Untrimmed paper width:2640mm
(Technical specification)
1.Stock approach line
1)Stuff box:1set
type: Over flow type
volume:about 1m3
Consistency:2.5~3%
Through put: 0.6~1.1 m3/min
2)Fan pump:1set
Double suction volute(Make:Sinsin.Korea)
Capa.:20m3/min x15mH
3)DC motor:90KW X6P
4)Machine screen:1set
type:Inflow screen
2.Paper machine
1)Head box:1set
type:Best former
Make:Kawanoe(Japan)
Year;1985
Operating speed: 620m/min
Design speed: 800m/min
Slice pond width:2660mm
Consisrency:0.1~0.3%
2)Cylinder roll:1set
size:1000mm dia. x3150mm
vacuum width:2700mm
3)Couch roll:2set
size:510mm dia. x2850mm
3.Press part
1)Suction pressure roll x2ea
Make:Hanyang,Korea,
Year:2003
type:single suction zone
size:660mm dia. x2950mm
2)Felt roll x15ea
size:230mm dia. x2950mm
3)Felt auto guide:1set, Pneumatic auto
4)Felt stretcher: 1set, stroke 1000mm
5)Suction box:2sets
6)Save all for press part:1set, fixed guide vane
7)Save all for suction roll:1set ,fixed guide vane
4.Dryer part
1)Yankee dryer
Make:Samyang(Korea)
Year;2003
Remodeling:Metallizing in RIF(Italy),in year 2012
2)Yankee dryer hood:1set
type:Impingement hood double wall type
Steam pressure:8.8kg/cm2
Included:Pneumatic cylinder(can move of each hood)
3)Heat exchange:1set, Pin type
4)Supply fan:1set
50Echomizer:1 set,pipe stand type
5.Reel part
1)Reel drum:1set
type:Horizontal surface reeling type
size:860mmdia. x2750mm
parent roll dia.:2000mm dia.
2)Spool roll : 8sets
size:165mmdia. x2800mm
3)Primary arm:1set
type:Pinio gear segment type
spool loading:Acyuated bu pneumatic cylinder
4)Secondary arm:1set
type:Swing arm loading type
6.Main frame:1set
type:Box welded beam
Material :Mild steel
7.Driving
Type:Sectional with helper
Design speed:800m/min
Opration speed; 620m/min
1)Cylinder roll drive:1set
DC motor: 30kw x6p
Gear box:oil type
2)Yankee dryer drive:1set
DC motor: 90kw x6p
Gear box:oil type
3)Suction pressure roll drive:1set
DC motor: 90kw x6p
Gear box:oil type
4)Reel drum drive:1set
DC motor: 30kw x6p
Gear box:oil type
8.Auxiliary part
1)Oil Lubricating system ;1set
2)vACUUM SYSTEM:2SETS
Type:Nash pump
Duty:Suction pressure roll and suction tube
3)Cylinder vacuum system:1set
Make:Hankook(Korea)
4)Cooling system for drive motor:1set
Ref. No. CGS6176
BRUCKNER 13,000 tons 30micron thickness,7500 hour operating BOPP PLANT
BOPP PLANT x 2 LINES
(1st Plant)
Make: BRUCKNER(Germany)
Manufacturing year: 1989
Capacity: 13,000 ton/year(30micron thickness,7500 hour operating)
Type of film: Biaxially Oriented Polypropylene(3 layer)
Thickness: 12-50 micron
Film width(Trimmed);6500mm
Mechanical and thermal layout:
Thickness 12 micron / Speed 220m/min / output 927kg/h
Thickness 20 micron / Speed 200m/min / output 1404kg/h
Thickness 25 micron / Speed 170m/min / output 1492kg/h
Thickness 30 micron / Speed 165m/min / output 1737kg/h
Thickness 40 micron / Speed 110m/min / output 1544kg/h
Thickness 50 micron / Speed 85m/min / output 1492kg/h
Stretch ratio:Machine direction 1:1~ 1:6
Transverse direction: 1:6~1:10
Speed: Max.300m/min
Production speed: 220m/min
Edge: Trim: Recycling System
(Detail specification)
1. Raw material supply
A.Dosing for main extruder: 1set( 2400kg/h)
B.Dosinf for satellite extruder: 2sets)(150kg/h, 150kg/h)
2. Extrusion
A.Main extruder:
-Melting extruder:dia.175mm, 21 D, 880KW DC motor
-Melting extruder:dia.225mm, 20D. 338KW DC motor
-Max.output 2400kg/h
B.Satellite extruder 2 sets
-dia.75mm,30D,59KW DC motor, Max.output 100kg/h
C.Polymer filter for main extruder
-Type:Long life filter , 19 candles
-Filter area: approx. 1.4m2
Ref. CGS61719