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Tissue paper machines and simplex sheet cutter

Tissue paper machines and simplex sheet cutter!

TWIN WIRE TISSUE MACHINE STILL WORKING width 2.720 mm

GENERAL INFORMATION:

- Built by OVER

- Type of the machine CFORMER twin wire

- Speed maximum 1.400 m/min

- Width at pope reel 2.720 mm

- Capacity 2,8 Tm/h (67 Tpd)

Composed: 1. Tissue machine

- CFormer twin wire slice width of the head box 2.760 mm

- Suction press on a yankee diameter 880 mm and perforate width 2.850 mm

- Blend drilled press on a yankee diameter 665 mm, width 3.050 mm

- Yankee dryer diameter 3.608 mm and table width 3.050 mm, material G25/G30, press work 8 bar, metallized by bender in 2014

- Complete hood VALMET maximum power 2.000 KH/h

- Automatic pope reel table width 3.050 mm and diameter of the drum 1.000 mm, diameter jumbo 2.000 mm

Sectional drive ABB: - Former 178 kW / 1.823 rpm

- Yankee slave 178 kW / 1.823 rpm

- Yankee master 178 kW / 1.832 rpm

- Press 1 - 178 kW / 1.832 rpm

- Press 2 -178 kW / 1.832 rpm

- Spool start  18 kW / 1.600 rpm

- Pope reel 32,80 kW / 1.600 rpb

 

Ref. CGS41633

MHI 4800mm Paper Mill Start-up: 1980

4800mm Paper Mill (PM3)

Make: MHI(JAPAN)

Start-up: 1980

Paper Grade: Kraft , Liner paper .Printing & Writing Paper

Basis Weight (gsm): 40-200g

Production: 330ton/day

Operation speed: 1,100m/min

Wire Width: 5,300mm

Reel Web Width: 4,800mm

(Head Box)

Hydraulic Type (Converflo)

Slice Width: 5,150mm

(Wire) (PF Gap):twin wire type

※ Rebuild of Forming Zone by Johnson Foils in 2004

(Press)

Tri-Nip

Replaced of Center Roll (Ceramic Cover) by Metso in 2005

Replaced of Steam Box by Honeywell in 2003

(Dryer)

4 Group (42 Cylinder)

1-2 Single / 3-4 Double

※ Installation of Web Stabilizer by EV Group in 2007 Stationary Syphon

(※ Rebuild by Deublin in 2006)

(Calender)

SNC - 1 Stack / 1 Nip

※ Rebuild by Metso in 2003

Reel:Pope

(Winder)

Type:Two-Drum

Speed: 2,300m/min

※ Rebuild by MHI in 2003

※ Replaced of Slitting Station by APE in 2006

(Drive)

Sectional, DC Motor (Toshiba:JAPAN)

※ Speed-Up in 2005, 2007

(Vacuum)

Water Ring

(Control system)

QCS:Davinci

※ Changed of Scanner by Honeywell in 2003 Basis Weight, Moisture, Caliper,

Hole Detector:※ New Installation by Isravision in 2006

(Power source)

3300V / 440V

 

 

Ref. No. CGS6175

Kawanoe Facial tissue mill(Toilet paper,Napkin) Year:1985

Facial tissue mill(Toilet paper,Napkin)

Make:Kawanoe(Japan)

Year:1985

Remodeling year in Korea ;year 2003

Type:Single felt former

(Production)

Kind of paper:Facial tissue,Toiler paper,Napkin

Product capacity:Max. 30ton/day

GSM:13-25g/m2

Pulp concentration at the head box:0.15~0.3%

Creasing rate:15-35%

Design speed:800m/min

Operating speed:620m/min(on dryer)

Untrimmed paper width:2640mm

(Technical specification)

 

 

1.Stock approach line

 

1)Stuff box:1set

type: Over flow type

volume:about 1m3

Consistency:2.5~3%

Through put: 0.6~1.1 m3/min

 

2)Fan pump:1set

Double suction volute(Make:Sinsin.Korea)

Capa.:20m3/min x15mH

3)DC motor:90KW X6P

4)Machine screen:1set

type:Inflow screen

 

2.Paper machine

1)Head box:1set

type:Best former

Make:Kawanoe(Japan)

Year;1985

Operating speed: 620m/min

Design speed: 800m/min

Slice pond width:2660mm

Consisrency:0.1~0.3%

2)Cylinder roll:1set

size:1000mm dia. x3150mm

vacuum width:2700mm

3)Couch roll:2set

size:510mm dia. x2850mm

 

3.Press part

 

1)Suction pressure roll x2ea

Make:Hanyang,Korea,

Year:2003

type:single suction zone

size:660mm dia. x2950mm

 

2)Felt roll x15ea

size:230mm dia. x2950mm

 

3)Felt auto guide:1set, Pneumatic auto

4)Felt stretcher: 1set, stroke 1000mm

5)Suction box:2sets

6)Save all for press part:1set, fixed guide vane

7)Save all for suction roll:1set ,fixed guide vane

 

 

4.Dryer part

1)Yankee dryer

Make:Samyang(Korea)

Year;2003

Remodeling:Metallizing in RIF(Italy),in year 2012

 

2)Yankee dryer hood:1set

type:Impingement hood double wall type

Steam pressure:8.8kg/cm2

Included:Pneumatic cylinder(can move of each hood)

 

3)Heat exchange:1set, Pin type

4)Supply fan:1set

50Echomizer:1 set,pipe stand type

 

5.Reel part

 

1)Reel drum:1set

type:Horizontal surface reeling type

size:860mmdia. x2750mm

parent roll dia.:2000mm dia.

2)Spool roll : 8sets

size:165mmdia. x2800mm

3)Primary arm:1set

type:Pinio gear segment type

spool loading:Acyuated bu pneumatic cylinder

4)Secondary arm:1set

type:Swing arm loading type

 

6.Main frame:1set

 

type:Box welded beam

Material :Mild steel

 

 

7.Driving

Type:Sectional with helper

Design speed:800m/min

Opration speed; 620m/min

1)Cylinder roll drive:1set

DC motor: 30kw x6p

Gear box:oil type

2)Yankee dryer drive:1set

DC motor: 90kw x6p

Gear box:oil type

3)Suction pressure roll drive:1set

DC motor: 90kw x6p

Gear box:oil type

4)Reel drum drive:1set

DC motor: 30kw x6p

Gear box:oil type

 

8.Auxiliary part

 

1)Oil Lubricating system ;1set

2)vACUUM SYSTEM:2SETS

Type:Nash pump

Duty:Suction pressure roll and suction tube

3)Cylinder vacuum system:1set

Make:Hankook(Korea)

4)Cooling system for drive motor:1set

 

Ref. No. CGS6176

BRUCKNER 13,000 tons 30micron thickness,7500 hour operating BOPP PLANT

 

BOPP PLANT  x 2 LINES

 

(1st Plant)

Make: BRUCKNER(Germany)

Manufacturing year: 1989

Capacity: 13,000 ton/year(30micron thickness,7500 hour operating)

Type of film: Biaxially Oriented Polypropylene(3 layer)

Thickness: 12-50 micron

Film width(Trimmed);6500mm

Mechanical and thermal layout:

Thickness 12 micron / Speed 220m/min / output 927kg/h

Thickness 20 micron / Speed 200m/min / output 1404kg/h

Thickness 25 micron / Speed 170m/min / output 1492kg/h

Thickness 30 micron / Speed 165m/min / output 1737kg/h

Thickness 40 micron / Speed 110m/min / output 1544kg/h

Thickness 50 micron / Speed 85m/min / output 1492kg/h

Stretch ratio:Machine direction 1:1~ 1:6

Transverse direction: 1:6~1:10

Speed: Max.300m/min

Production speed: 220m/min

Edge: Trim: Recycling System

(Detail specification)

1. Raw material supply

A.Dosing for main extruder: 1set( 2400kg/h)

B.Dosinf for satellite extruder: 2sets)(150kg/h, 150kg/h)

2. Extrusion

A.Main extruder:

-Melting extruder:dia.175mm, 21 D, 880KW DC motor

-Melting extruder:dia.225mm, 20D. 338KW DC motor

-Max.output 2400kg/h

B.Satellite extruder 2 sets

-dia.75mm,30D,59KW DC motor, Max.output 100kg/h

C.Polymer filter for main extruder

-Type:Long life filter , 19 candles

-Filter area: approx. 1.4m2

 

Ref.  CGS61719

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