Voith 3-Ply Board Machine - 2900mm and Lamination Machine
VOITH 3-Ply Board Machine, Wire width 2900mm and Lamination Machine
Technical data
SPECIFICATION OF BOARD PRODUCTION LINE
1. PULPER/ STOCK PREPARATION SYSTEM
Major machineries from ANDRITZ ACTIENGESELLSCHAFT,
Austria and VOITH SULZER, Austria:
1) Flowchart of 2 Pulpers/stock preparation lines with major machineries specified.
As per attached –Flowchart PL 1 & Flowchart PL 2
PL1 : Core layer Pulper and the related stock preparation machines
PL2 : Top(Face)/Bottom layer Pulper and related stock preparation machines
From bale and under-machine pulping through screening, pumping, cleaning, refining, thickening, deflaking, and fiber recovery.
1. (1) CHAIN CONVEYOR BELT TRANSPORT SYSTEM
2. Machine location : #1101
3. (Refer to Flowchart - PL 1)
4. Capacity : 130t/day
5. Strand Board (Width) : 1600mm
6.
Transport speed : V=0.12 m/s
Maximum loading : 800 Kg/m
7. Equipment weight : 0.12t
8. No. of machine : 1
9. Design-consistency : 95%
10.
11. (2) HYDRAULIC PULPERS
Machine location : #1102
12. (Refer to Flowchart - PL 1)
13. Supplier/Brand : VOITH, AUSTRIA
14. Type/Model No. : STSCA20M3
15. Capacity : 140t/day
Volume : 20m3
16. Pulper Density : 4.5%
17. Diameter : 20
18. Electro-mechanic : Y355m/1-6-V3
19. 245r/mm
20. (Hydraulic
21. Pulper)/980r/mm
Rotating Speed (rpm) : (Electro-
mechanic)
22. Drive power (Electro-mechanic) : 1600 kW
23. Design-consistency : 100%
(3) PULPER PUMP
Machine location : #1103
(Refer to Flowchart -PL 1)
Flow capacity (Throughput) : 200m3/hour
Distance : 15m
Pulper Density : 3.5-4.0%
Electro-mechanic model : Y160 L-4
Rotating Speed (rpm) : 1,450 rpm
Drive power (Electro-mechanic) : 15kW
Design-consistency : 99%
1. (4) FIBERIZER(PULPING SORTER)
2. Machine location : #1104
3. (Refer to Flowchart - PL 1)
4. Supplier/Brand : VOITH, AUSTRIA
Type/Model No. : F0-T
Screen holes (diameter) : 12mm
Pulp density : 3-6%
Internal pressure : 2-5 bar
Rotating speed : 736 rpm
Weight : 0.75 T
Electro-mechanic model : Y-250M-4-B3
5. Rotating Speed (rpm) : 1500 rpm
Drive power (Electro-mechanic) : 55 kW
6. Design-consistency : 99%
7.
8. (5) PULPING DRUM SCREEN
9. Machine location : #1105
10. (Refer to Flowchart - PL 1)
11. Capacity : 10t/24 hours
Drum Diameter : 1,250 mm
Drum Surface (width) : 2,500 mm
Screen hole (diameter) : 16 mm
12. Rotating speed : 15 rpm
Inlet SC (density) : 2-4%
13. Weight : 2.90 t
Drive power (Electro-mechanic) : 5.5 kW
14. Rotating speed(Electro-mech.) : 980 rpm
15. Design-consistency : 99%
(6) HI-DENSITY FILTER(PURIFIER)
Machine location : #1107
(Refer to Flowchart - PL 1)
Type/Model No. : ZGC5
Flow capacity (Throughput) : 4-7 m3/mm
Capacity : 80-200t/24 hours
Pressure deviation : <0.3 Mpa
Pulper Density : 0.8-4.0 %
Inlet : Dn 250
Outlet : Dn 200
Design-consistency : 99%
1. (7) PULPING FIBERIZER
2. Machine location : #112
3. (Refer to Flowchart - PL 1)
4. Supplier/Brand : VOITH, AUSTRIA
Model : FS2-B
Capacity : 130t/24 hours
Screen diameter : 2-8 mm
Inlet SC (density) : 3.5-4.5 %
Model (Electro-mechanic) : Y315S-B3
Drive power (Electro-mechanic) : 110 kW
5. Rotating speed (Electro-mech.) : 1,480 rpm
6. Design-consistency : 99%
1. (8) REJECT SEPARATOR/SORTER
2. Machine location : #113
3. (Refer to Flowchart - PL 1)
4. Supplier/Brand : VOITH, AUSTRIA
Model : RS2
Capacity : 23t/24 hours
Screen preforation (diameter) : 4 mm
Inlet consistency (density) : 2.5-3.5 %
Reject consistency : 10 %
Model (Electro-mechanic) : Y250M-4-B3
Drive power (Electro-mechanic) : 55 kW
5. Rotating speed (Electro-mech.) : 1,500 rpm
6. Design-consistency : 99 %
(9) 1ST SECTION PRESS SCREEN/ SORTER (1)
Machine location : #1123
(Refer to Flowchart - PL 1)
Type/Model No. : ZSL33F
Capacity : 20-80 t/24 hours
Slot width : 0.45 mm
Rotating speed : 700 rpm
Density : 0.8 %
Model of motor : Y280S-4
Drive power (Electro-mechanic): 75 kW
Design-consistency : 100 %
(10) 2nd SECTION PRESS SCREEN/ SORTER (2)
Machine location : #1125
(Refer to Flowchart - PL 1)
Type/Model No. : ZSL33F
Capacity : 20-80 t/24 hours
Width : 0.35 mm
Rotating speed : 700 rpm
Density : 1 %
Model of motor : Y280S-4
Drive power (Electro-mechanic) : 75 kW
Design-consistency : 99 %
(11) TWIN GLINDER
Machine location : #1127
(Refer to Flowchart - PL 1)
Type/Model No. : ZDP13
Twin Glinder (diameter) : 550 mm
Flow capacity : 15-110t/24hours
Rotating Speed : 980 rpm
Inlet/outlet size (diameter) : 273 mm
Electro-mechanic model : Y355M-6
Rotating Speed (Electro-mech.): 980 rpm
Drive power (Electro-mechanic): 220 kW
Design-consistency : 99 %
(12) 3rd SECTION PRESS SCREEN/ SORTER (3)
Machine location : #1128
(Refer to Flowchart -PL1)
Supplier/Brand : VOITH, AUSTRIA
Type/Model No. : CS3-T
Maximum Capacity : 10 t/ day
Flow capacity : 8-25 t/24 hours
Screen : 0.3 mm
Density : 0.3-0.7 %
Electro-mechanic model : Y180L-4-B3
Rotating Speed(Electro-mech.) : 1,470 rpm
Drive power (Electro-mechanic): 22 kW
Design-consistency : 99 %
(13) CHAIN CONVEYOR BELT TRANSPORT SYSTEM – PL 2
Machine location : #1201
(Refer to Flowchart - PL 2)
Capacity : 130 t/day
Belt width : 1200 mm
Transport speed : V =0.20 m/s
Drive power(Electro-mechanic) : 11 kW
Design-consistency : 99 %
(14) HI-CONCENTRATION HYDRAULIC PULPERS
Machine location : #1202
(Refer to Flowchart - PL 2)
Supplier/Brand : VOITH, AUSTRIA
Type/Model No. : ST6CW
Slush volume : 9m3
Diluted volume : 23m3
Pulper Density : 13-16 %
Rotating Speed (rpm) : 200 rpm
Electro-mechanic : Y315M2-4-B3
Rotating Speed Electro-mechan: 1500 rpm
Drive power (Electro-mechan) : 160 kW
Design-consistency : 99 %
(15) REJECT SEPARATOR - PL 2
Machine location : #1209
(Refer to Flowchart - PL 2)
Supplier/Brand : VOITH, AUSTRIA
Model : RS1
Capacity : 13t/24 hours
Screen preforation (diameter): 4 mm
Inlet consistency (density) : 2.5-3.5 %
Reject consistency : 10 %
Model (Electro-mechanic) : Y225S-4-B3
Drive power (Electro-mech) : 37 kW
Rotating speed (Electro-mech): 1500 rpm
Design-consistency : 99 %
1. 16) PULPING FIBERIZER
2. Machine location : #1210
3. (Refer to Flowchart - PL 2)
4. Supplier/Brand : VOITH, AUSTRIA
Model : FS1-B
Screen diameter : 2,8 mm
Model (Electro-mechanic) : Y250M-4/B3
Drive power (Electro-mechanic) : 55 kW
5. Rotating speed (Electro-mechan): 1480 rpm
6. Design-consistency : 99 %
1. (17) 1ST REJECT SEPARATOR /SCREEN (1)
2. Machine location : #1215
3. (Refer to Flowchart - PL 2)
4. Supplier/Brand : VOITH
Type/Model No. : KS 160/6E
Flow capacity : 600 l/min
Density : 1 %
Inlet pressure (difference) : 0.16 Mpa
5. Outlet pressure (difference) : > 0.06 Mpa
6. No. (of screen/sorter) : 14 sets
7. Design-consistency : 99 %
(18) 2ND REJECT SEPARATOR /SCREEN (2)
Machine location : #1216
(Refer to Flowchart - PL 2)
Supplier/Brand : VOITH
(19) 3RD REJECT SEPARATOR /SCREEN (3)
Machine location : #1218
(Refer to Flowchart - PL 2)
Supplier/Brand : VOITH, AUSTRIA
Type/Model No. : 160/6R
Flow capacity : 600 l/min
Density : 1 %
Water pressure : 0.3 Mpa
Feature : Fractionation
No. (of screen/sorter) : 2 sets
Design-consistency : 99 %
2) Waste paper grades
US #3, #6 & #8 waste paper, Canadian #8 waste paper, ONP 70/30, newsprint, books and magazines etc.
3) Automation level equipped with:
(i) ABB – QCS System for pulp and paper
(ii) Siemens PLC - SIMTIC DCS & Frequency Control System
Fully automatic Pulper Control through ABB accuray 1190 Masterview for:
• Ply/Stock Loading Control (SLC)
• Stock Initialization (SIC)
• Multi-Ply Grade Change (MPGC)
• Consistency Compensation (CCP)
• Multi-Drystock Control (MDSC)
• Multi-Headbox Control (MHC)
2. BOARD MACHINE
Major machineries from VOITH SULZER, Austria.
(1) FORMATION SECTION (3 LAYER OF WIRES)
Production capacity : 120t/day
Max. basis weight : 100-1100 g/m2
Paper width : 2400 mm
Machine width : 2460 mm
Wire width : 2900 mm
Speed : 30-120 m/min
Designed speed : 150 m/min
Lined-up : Left hand side
Wet roll (distance) : 3700 mm
Dry roll (distance) : 3650 mm
Drive powered by : A/C electro-mechanical,
frequency-controlled
speed
(2) HEADBOXES (3 SETS FOR 3 WIRES)
Machine location : #2402-1-3
(Refer to Flowchart –BOARD)
Supplier/Brand : VOITH, AUSTRIA
Through-put capacity : 6500 l/min
Lip-beam drainage gap(width): 2700 mm
Mixer roll (diameter) : 120 mm
(3) WIRE SECTION
Machine location : #2201
(Refer to Flowchart –BOARD)
Supplier/Brand : VOITH, AUSTRIA
(a) Top layer wire
Wire width : 2900 mm (change permissible)
Wire length : 7500 mm
Rod specification : 545 x 3050 mm
(diameter x length)
Top Lip specification : 800 x 3050 mm
(diameter x length)
No. 6 Electro-powered : A/C frequency-control
Drive power(Electro-mech) : 22 kW
Wire lead-in roll : 282 x 3050 mm
(diameter x length)
Wire lead-out roll : 550 x 3050 mm
(diameter x length):
No. 22 Electro-powered : A/C frequency-control
Drive power (Electro-mech) : 37 kW
(b) Core layer wire
Wire length : 14000 mm
Roll specification : 545 x 3050 mm
(diameter x length)
Swivel roll specification : 550 x 3050 mm
(diameter x length):
No. 3 Electro-powered : A/C frequency-control
Drive power (Electro-mechanic): 5 kW
Wire lead-out roll : 550 x 3050 mm
(diameter x length)
No. 4 Electro-powered : A/C frequency-control
Drive power (Electro-mechanic): 90 kW
FORMATION
Machine location : #2403
(Refer to Flowchart–BOARD)
Supplier/Brand : VOITH, AUSTRIA
Former model: REVERSE DE-WATERING : DUO- "D"
Wire width : 2900 mm
Wire suction : 3 kN/m
Wire lead-out roll : 550 x 3050 mm
(diameter x length)
No. 5 Electro-powered : A/C frequency-control
Drive power (Electro-mechanic) : 37 kW
(c) Base layer wire
Wire length : 18500 mm
Roll specification : 545 x 3050 mm
(diameter x length)
Roll specification : 650 x 3050 mm
(diameter x length)
No. 1 Electro-powered : A/C frequency control
Drive power (Electro-mechanic): 30 kW
Wire lead-out roll : 650 x 3050 mm
(diameter x length)
No. 2 Electro-powered : A/C frequency-control
Drive power (Electro-mechanic): 110 kW
(4) PRESS SECTION
LOCATIONS
(Refer to Flowchart –BOARD) : PRE-PRESS #1 [1] - #2506
1. PRESS#3 - #2507
2. PRESS#4 - #2505
Press roll (diameter x length): 650 x 3050 mm
No. 8 Electro-powered : A/C frequency-control
Drive power (Electro-mechanic): 37 kW
Additional eqipment
(5) DRYING SECTION
1st GROUP DRYER
No. of rolls (cylinders) : 10 pcs
Max. steam pressure : 0.4 Mpa
Diameter of rolls (cylinders) : 1500 mm
Hood : Half
Heat recovery : Air/Air
2nd GROUP DRYER
No. of rolls (cylinders) : 10 pcs
Max. steam pressure : 0.4 Mpa
Diameter of rolls (cylinders) : 1500 mm
Hood : Half
Heat recovery : Air/Air
3rd GROUP DRYER
No. of rolls (cylinders) : 12 pcs
Max. steam pressure : 0.4 Mpa
Diameter of rolls (cylinders) : 1500 mm
Hood : Half
Heat recovery : Air/Air
4th GROUP DRYER
No. of rolls (cylinders) : 12 pcs
Max. steam pressure : 0.4 Mpa
Diameter of rolls (cylinders) : 1500 mm
Hood : Half
Heat recovery : Air/Air
5th GROUP DRYER
No. of rolls (cylinders) : 12 pcs
Max. steam pressure : 0.4 Mpa
Diameter of rolls (cylinders) : 1500 mm
Hood : Half
Heat recovery : Air/Air
3. 3-COUCH CALENDAR
LOCATION: (Refer to Flowchart –BOARD): #2203
4. ABB QCS SYSTEM SCANNER & SENSORS
LOCATION: (Refer to Flowchart –BOARD): #2204
5. POPE REELER / WINDER
LOCATION: (Refer to Flowchart –BOARD): #2205
6. WINDER / RE-WINDER
LOCATION: (Refer to Flowchart –BOARD) : #3115
7. LAMINATION SECTION
LOCATION: (Refer to Flowchart – LAMINATION): #3101
Supplier/Brand : WOLFF & SCHON
MODEL : Set book board laminator
for in-line operation for multi-
fourdnier board machine
8. BOARD CUTTER
(Refer to Flowchart – LAMINATION): #3110
Supplier/Brand : PIZZOLATO, ITALY
9. PACKING LINE
10 WATER CLARIFICATION SYSTEM
Supplier/Brand : KROFTA S.A.
MODEL : KROFTA SUPPRACELL CLARIFICATION SYSTEM (SPC-40)
Ref. 71379
35,000 TPY Tissue Plant
The Plant is located in Europe and was installed in 1989.
The Plant has been very well maintained and continually upgraded to meet the demands of current market requirements.
With over five million pounds invested over recent years this plant could be relocated and started up with a minimum of any further investment.
The machine can be viewed in operation until the 20th April 2013.
The Plant is supported by a comprehensive set of documentation which will form part of the sale.
Currently the Machine produces18gsm – 20gsm Dry Crepe and 38-54gsm Wet Crepe Products. However the machine is capable of producing 100gsm Wet Crepe Products and samples of the Product Range are available to view.
1. Year of Manufacture -1989
2. Original Manufacturer – Overmeccanica
3. 35,000 TPY based on a 50gsm Wet Crepe Product at 85% Efficiency
4. Product Range 18gsm – 20gsm Dry Crepe and 38gsm – 54gsm Wet Crepe
5. Maximum Operating Speed - 700mpm
6. Maximum Trim on Reel 3100mm
7. Furnish – Currently uses New Consumer Waste
8. Consumption Data
• Power – Approximately 0.73MWh/t
• Fresh Water – Approximately 30m³/t
• Steam – Approximately 1500kg/t
9. Samples are available to view and by mail on request
2.1 Headbox
- Stainless Steel Overmeccanica Hydraulic Headbox with Attenuator and manual profile adjustment
- Pond Width – 3200mm
2.2 Wire Section
- Overmeccanica Stainless Steel Clad Cantilevered Framing
- Plain Breast Roll
- Wire Rolls
- Dewatering Elements with Polyurethane Tops
- Guide
- Stretcher
- HP and LP Showers
- Stainless Steel Guarding
2.3 Felt/Press/
Yankee Section
- Majority of Framing replaced with Stainless Steel
- Sandusky Walmsley Rubber covered felt rolls
- Sandusky Walmsley Guide
- Sandusky Walmsley Stretcher
- Uhle Boxes
- HP and LP Showers
- Stainless Steel Guarding
- Press Section operates with
seamed felts
2.4 Press Rolls
- First Press
- Overmeccanica 880mm dia Suction Press Roll with Bronze Shell, Polyurethane Cover and Cast
Iron Box
- Second Press
- Overmeccanica 620mm dia. Plain Press Roll with Polyurethane Cover
2.5 Yankee Dryer
- 12 ft dia. Plain Bore Yankee Dryer manufactured in accordance with the ASME code and supported by the U1A Form. Metal Sprayed by Voith in 2012 and current maximum operating pressure 123.4 psig
(8.51 bar) based on
• Maximum Operating Speed 720mpm
• Suction Press Roll Loading 470 PLI
• Plain Press Roll Loading 450 PLI
- Oil Lubricated Bearing Assemblies (Front Rocker Mounted)
- Kadant Steam Joints
- Kadant Conformatic Creping and Cleaning Doctors
- Santasalo Hollow Shaft Gear Unit with its stand alone lubrication unit
2.5 Yankee Hood
The Yankee hood is steam heated, and supplied by Brunnschweiler, Italy.
2.6 After Dryers
- Eight Overmeccanica 1500mm dia Cast Iron Dryers manufactured in accordance with the ASME code for a maximum operating pressure of 225 psig (7.93 bar) and
supported by the U1A Form
- Gear Driven
- Oil Lubricated Bearing Assemblies
- Kadant Steam Joints
2.7 After Dryer Hood
2.8 Sheet Feeding
Sheahan Rope/Fibron Feed System
2.9 On Machine Slitting
Mario Cotta twelve blade
Slitting System
2.10 Reel
- Conventional Overmeccanica
Reel Up
- Fabricated Mild Steel
Painted Framing
- Electric Motor operated Primary Arm Drive
- Hydraulically operated Primary Arm Hooks and Secondary Arms
- Five Expanding Type Spools designed for 202mm
cardboard cores
- Stainless Steel Guarding
2.11 Core Handling
Equipment
Adjustable Height Core Table
Shaft Puller
Stock Preparation
The stock preparation plant originally supplied by Lamort has been very well maintained during its operational life and benefited from a number of major process improvements to ensure reliable operation.
The plant mainly operates on pre-consumer waste paper and broke from other tissue machines. There are some grades currently produced that use a percentage of virgin pulp.
The main Pulper operates on a batch process, each charge being weighed, filled via the main waste paper conveyor and the pulped fibre is delivered via a Poire Dumping Screen into a Dump Chest.
Broke is either baled and used at a later date or directly put into the Broke Pulper. As the quality of the waste is well controlled it is delivered from the Broke Chest into the Main Dump Chest without any additional treatment.
From the Dump Chest the stock is pumped through two HD Cleaners fitted with double valve traps and on through a perforated screen fitted with a 2.2mm perforated basket. The stock is delivered to a head tank and on to the fine screen feed tank.The excess overflows and returns to the Dump Chest.
The stock is pumped from the Fine Screen Feed Chest to a fine slotted screen with the accepted stock carrying forward to the Andritz Screw Press. Screen rejects are collected and pumped to the Rejects Screen.
The Andritz Screw Press installed in 2006 thickens the stock, and also washes out fillers and fines. The stock is re-diluted in a mixing screw and delivered to a Blend Chest. There is a Refiner in the line between the Blend Chest and the Machine Chest.
The majority of the SCAN pumps used in the process have been rebuilt/replaced, with all process contacting parts manufactured from stainless steel. The majority of stock and water chests are constructed of concrete however it will be possible to remove and reuse the
Chest Agitators.
Stock Approach
The stock approach has a 5 Stage Cleaners System supplied by GL & V operating at 0.7% and a fan pump delivering via the machine screen to the Headbox
Backwater TreatmentEquipment
A Metso DAF Unit was installed in 2006 to remove any fibrous debris before the main effluent plant. The mill uses recycled water on some low pressure showers with an overall consumption in the order of 30M³/t.
Drive
The machine has a sectional electric drive with approximately 15% crape between the Yankee Dryer and Reel-Up.
VacuumSystem
The vacuum for the dewatering at the wet end, felt boxes and suction roll are produced by three liquid ring pumps.
SteamSystem
Steam is raised in a shell boiler with a capacity of 37,000lbs hr at 15bar. The boiler has a Base Exchange water treatment plant and operates at 50% full load.
The boiler has a burner with Saacke controls and can burn natural gas and distillate oil.
DCS/QCS
The Mill is controlled by a Honeywell TDC 3000 for the basic analogue control with a GEC Gem 80 system used to communicate the individual starters to control motor stop starts. The QCS system utilises a Honeywell Lippke scanner and has measurement and control of machine direction basis weight and moisture
Electrical Equipment
The Mill is supplied with 11,000V through two feeder cables and is transformed down to 3,300V to feed the three largest motors in the Mill. The majority of the power is used at 415V. There are 240V single phase for instrument circuits and 110V for power tools.
Compressed Air
The compressed air is produced by an Atlas Copco rotary screw compressor at 6.7bar with a capacity of 900scfm. There is an oil removal filter and a refrigerated air dryer.
The standby compressor will be retained by the seller.
Auxiliaries and Machine House Crane
All stainless steel pipework is included in the sale along with any reusable steel pipework.
A number of Auxiliary items will be also available including but not limited to the 8.5 tonne Machine House Crane, Roll Handling equipment, and machine clothing as available at the time of sale.
Spares
Major Spare Rolls and other spares as available at the time of sale will be included in the sale.
Ref. CGS81325
Tissue Paper Machine Erected In Mill1984.
Tissue Paper Machine Erected In Mill1984.
• erected in mill1984 second hand equipment
– max speed 400 m/min,
– paper web width: 2,62m
– wire dimensions (width/length): 2,9m x 16,4m
– felt dimensions: 2,95m x 31m
– output: 28 tons/day (25 g/m2) to 43 tons/day (40 g/m2) average 12.000 tons/a
– grammages: from 17 to 45 g/m2 RCP bathroom and kitchen towels tissue
– both wet and dry hoods feeded by steam
• Yankee cylinder in 1978 from VOITH
– metal sprayed in 2003
– max working pressure: 4,5 bars
• major rebuilts:
– 1996: new headbox by dr. Hogenkampf (improved formation quality) +
pressure screen Ahlstrom, LD Cleaners Ahlstrom + wire section
• selectifier screen Alhstrom type Moduscreen H2 + Moduscreen FOE
• headbox dr. Hogenkamp, (stainless steel),
• main frame: wire (stainless steel), felt, Yankee section (carbon steel)
• wire and felt all guiding and drive rolls (incl. gearboxes)
• foils and suction boxes from wire’s dewatering section (polyethylene modifed by ceramic)
• pick up unit (wire to felt)
• blind drilled press + spare complete blind drilled press roll
• suction press incl. drive gearbox + spare complete suction press roll
• Yankee cylinder (cast iron) incl. drive gearbox with 2 motors + 1 spare
• cutting and crepping Yankee’s doctor blades (carbon steel)
• QCS (basis weight, moisture measurement) Measurex 2002
• Yankee wet and dry hoods (carbon), circulating air heated by steam heaters
• heat recovery (to heat air to hoods and air to hall)
• pope reel incl. drive gearbox
• tambour rolls -3 pcs,
• including wire, felt, Yankee, pope reel motors and converters
• fan pump with motor
• spare rolls:
– wire drive roll -1 pc
– wire guiding roll -2 pcs
– felt guiding roll -2 pcs
– suction press roll -1 pc
– blind press roll -1 pcs
• set of spare parts (3 vacum pumps (WP30, WP60, CL3001), cones for cleaners,
sealings, impellers for pumps etc.)
• steam distribution and reduction unit:
– steam injector (Koerting) -1 pc
– condensate tanks- 3 pcs
– condesate pump -2 pcs
– automatic valves, presure and temperature sensors
Ref. CGS81352
Tissue Mill - Type Of Machine Crescent Former
Tissue Mill - Type Of Machine Crescent Former
Installed new in 2000 and completely overhauled in 2009
Type of machine crescent former
Width 2.900 – 3.100 mm
Capacity max 80 Tpd
Stock preparation
- For 100 % virgin pulp
Metallic belt conveyor
Conventional pulper built on stainless steel, capacity 35 m3, power motor
installed 300 kW
2 High density cleaners Comer
2 disc refiners size 26 – 30 “ power motor 300 kW
1 disc deflaker with power motor 75 kW
All the tanks on stainless steel with Comer agitators
Control BTG
Stainless steel pipes and Orbinox valves
Chemical preparation
Tissue machine
- Approach circuit
Fan pump Sulzer model ZPP42 – 500, year 2000, 55 mts
Vertical screen COMER model ECP40, installed in 2000 and power installed 75
kW
3 x ELMO vacuum pumps with power installed 200 kW
Machine type crescent former
Installed new in 2000 and completely overhauled in 2009
Maximum sheet width 3.100 mm, nominal 2.950 mm
Speed maximum 1.800 m/min
Basis weigth 11 – 30 gsm
Yankewe diameter 3.600 mm, press work 8 bar
High efficiency hood Fomat maximum temp 500 ºC
Automatic pope reeler for diameter maximum 2.500 mm and arround 10 – 15
spools
Lubrication unit
Broke pulpers
Drive installed:
- Forming roll 205 kW
- Suction press 205 kW
- Blend drilled 205 kW
- Yankee 2 x 214 kW
- Pope reeler 48 kW
- ABB Smart Platform
Rewinder:4 shaft unwinders with sectional motor CC 48 kW and diameter 2.500 mm
Speed maximum 2.000 m/min
Diameter maximum 1.500 – 1.600 mm
Shaftless rewind
10 – 15 knifes Mario Cotta
Full spare parts of the total mill
New boiler BONO EVO 500
Press work 18 bar
Capacity 5000 kg/h
Year installed 2000
Ref. CGS9134
