FOR LATEST OFFERS PLEASE VISIT OUR NEW WEBSITE www.bpmbllp.com

Valmet JR1000 Slitter Rewinder @Hallein/AUT

Valmet JR1000 Slitter Rewinder @Hallein/AUT
Brand: Valmet
Type: JR1000
Description: Slitter Rewinder
Valmet
JR1000 Slitter Rewinder
year of made:    1991
working width:   trimm width 3770mm
speed:           2100m/min
paper grades:    single and double sided coated high glossy w/f papers
grammage range:  80 - 350gsm
capacity:        530tpd
Slitter rewinder in excellent condition, ready to be started
Quantity: 1

 

Ref. 71339

 

 

Jagenberg Vari-Dur 55-21 Slitter Rewinder

Jagenberg Vari-Dur 55-21 Slitter Rewinder
Brand: Jagenberg
Type: Vari Dur 55-21
Description: Slitter Rewinder
Jagenberg VariDur 55-21
made 1989
working width: 5150mm
carrier drum face length: 5250mm x Ø597mm, max trimmed 5080mm
max. speed: 1800mpm
rewind: min. 500mm; max 1530mm
mi. cut width: 200mm
Main drive: ABB; 2x200kW; 900rpm, Ostermann gearbox
Slitting station: 9 slitting stations, pair of pneumatic driven rotating disc knife
Paper grades: 90-220gsm (operated, wider range possible)
Presently used core: 120mm outer diameter
Max core diameter: 350mm
Unwind Stand: Bellmer Equal Unwinder, made 2006
Max unwind: Ø 3500mm
Max tonnage: 35t
break generator unwind: ABB, 744rpm; 315kW
still errected
still in operation until May 2013
very good condition
Quantity: 1

Ref. 71340

Paper Machines width 1900 mm

Two Paper Machines width 1900 mm

and associated preparation and finishing equipment

 

Two paper machines producing high value printing and writing papers, including watermarked papers.

These machines are well maintained and can be seen in operation.  The machines have had various rebuilds over the years.  Mill voltage is 415V, 3phase and 50 cycles.

The paper machines share a common Avebe starch cooker, chemical make-up units, colour kitchen etc. Both machines have fibre recovery units for fibre recovery from backwater systems.

 

STOCK PREPARATION AREA FOR BOTH MACHINES

Baler: front loading, painted         Roll splitter with safety cage

blue

Stainless chest marked Solvo

STOCK PREPARATION PAPER MACHINE 2

Main Pulper                               Broke Pulper

 

Main pulper: Voith LC pulper, batch operation with a V belt drive.

Tub: stainless steel

 

Broke pulper: Bertrams 1000lbs HiLo with side entry, high and low speed rotors.

 

 

Refining and deflaker

Refiners

 

• Refiners are: JCO-1, JCO, JCO

Jylahvara deflaker

 

• Deflaker: Rotor JF75R3-HF, Stator JF75S3-HF, Ring Nr: A13122 , A13123

 

Cleaners

 

• LD cleaners are Celleco with stainless manifolds and ceramic cones

 

 

PAPER MACHINE 2

 

• Drive right hand from the flowbox

• Dryers are on A/F bearings, open gear drives

• Steam and condensate at the rear of the cylinders

• Deckle 1400 to 1900mm. Overall length of the machine is 47 mtrs

• Speed: 95 to 180 m/min

• Weight range: 50 to 200 gsm

• Production maximum is 40 t/day at 100 gsm, 14.5 t/day at 50gsm

• Lineshaft drive

• Two Nash CL1001 vacuum pumps

 

 

Pressure screen

 

Machine pressure screen: Lamort SPN6

manufactured in stainless steel

 

Wire section

• Sulzer step diffuser flowbox, 2.1m width

• Wire frame knock down type, wire average life one year

• Shake motion on breast roll, Thune wire guide, manual wire tensioning

• From couch roll forming board/foil unit, four stainless foil units, one vacu foil unit, suction box, Dandy roll and two further vacuum boxes. Plain couch roll with Baggaley box for tail transfer

• Soleplate centres 2540mm

Press sections

 

• Second press with oscillating shower and two through type presses, pneumatic loading, A/F bearings.

• Soleplate centres 2546mm

• Press max loading 190 PLI first and 500PLI second press

 

• Third smoothing press which is also used as a marking press

 

Dryers First section

• Dryers are on A/F bearings, open C.I gear drives. Total of sixteen dryers

• Steam and condensate at the rear of the dryers. Dryers on A/F bearings

• Steam and condensate joints at the rear, operating pressure 25 psi/1.72 bars, Sheahan rope feed, enclosed hood with front opening doors.

• Dryers face 2133mm and rope ring 25.4 mm. Thune felt guides and manual felt stretchers.

• Dryers - soleplate centres 2540 mm

Size press

 

Inclined size press with stainless covered end supports, pneumatic loading.

Soleplate centres 2438mm. Loading 130 PLI

 

 

After dryers

 

• Dryers are on A/F bearings, open C.I gear drives. Total of ten dryers.

• Steam and condensate at the rear of the dryers. Dryers on A/F bearings.

• Steam and condensate joints at the rear, Sheahan rope feed, enclosed hood with front opening doors. Thune felt guides and manual felt stretchers.

• Soleplate centres 2362mm.

Calender

 

• Two roll calender stack by Hunt and Moscrop

• Air sectional cooling

 

Scanner

 

• Metso cross machine scanner.  Scanner covering moisture, grammage, thickness profile, ash, bone dry weight

• Colour control head

Reel up

 

Warburton horizontal reel up,      Tape trail transfer system by

pneumatic operation                    RCS model 2000

 

 

STOCK PREPARATION PAPER MACHINE THREE

• Main pulper: Grubbens LC pulper, batch operation with a V belt drive.

• Tub stainless steel

• Pulper is equipped with two conveyors: one for broke and other for virgin fibre.

Refining and deflaker

 

Jylahvara deflaker                                    Refiners

 

• Deflaker: Rotor JF75R3-HF, Stator JF75S3-HF, Ring Nr: A13122, A13123

• Refiners are: JCO0, JCO, JCO0

Cleaners

 

 

 

• Voith LD cleaners with stainless manifolds and polyethylene cones

•

 

Pressure screen

 

Machine pressure screen:

Lamort SPN6 manufactured in stainless steel

 

PAPER MACHINE THREE

 

PAPER MACHINE THREE

 

• Drive right hand from the flowbox

• Deckle 1400 to 1900mm

• Speed: 95 to 180 m/min

• Weight range: 50 to 180 gsm

• Production maximum: 40 t/day at 100 gsm, 14.5 t/day at 50 gsm

• Lineshaft drive

• Overall length of the machine is 44 mtrs

 

 

Wire section

 

• Sulzer step diffuser flowbox

• Wire frame knock down type, wire average life - one year

• Shake motion on breast roll, Thune wire guide, manual wire tensioning

• From couch roll forming board/foil unit, three stainless foil units, one vacu foil unit, suction box, Dandy roll and two further vacuum boxes.

• Plain couch roll with Baggaley box for tail transfer

• Soleplate centres 2540mm

 

 

Press sections

 

• Two through type presses, pneumatic loading, A/F bearings.

• Second press with oscillating shower. Maximum loading 190 PLI first press and 500 PLI in the second press.

• Soleplate centres 2546mm for both presses

Dryers

First section

 

• Dryers are on A/F bearings, open C.I gear drives. Total of sixteen dryers

• Face width 2133mm; operating pressure 25 PSI/1.72BAR

• Rope ring 25.4mm

• Steam and condensate at the rear of the dryers. Dryers on A/F bearings.

• Steam and condensate joints at the rear, Sheahan rope feed, enclosed hood with front opening doors. Thune felt guides, manual felt stretchers.

• Soleplate centres 2546mm

 

 

Size press

 

• Inclined size press with stainless covered end supports, pneumatic loading.

• Soleplate centres 2438mm

• Loading 130 PLI

 

After dryers

 

• Dryers are on A/F bearings, open C.I gear drives. Total of seven dryers

• Thune felt guides

• Steam and condensate at the rear of the dryers. Dryers on A/F bearings.

• Steam and condensate joints at the rear, Sheahan rope feed.

• Soleplate centres 2546mm

 

Calender

 

• Two roll calender stack by Hunt and Moscrop. Air sectional cooling.

• Colour measurement by Measurex head.

 

Scanner

 

Machine Scanner

Measurex

 

Reel Up

 

Warburton horizontal track reel up,

pneumatic operation, with tape

transfer system by RCS model 2000

 

 

Spare rolls list for each paper machine

 

REWINDER FOR BOTH MACHINES

 

• Pasaban rewinder: model B-700/2000

• Working width: 1900mm

• Year 1989

• Design speed: 1200mtrs/min

• Grammage: 45 to 185 gsm

• Reel diameter maximum dimensions: 1900mm width and 1500mm diameter

• Shaft unwind

• Shaftless rewind with core sizes 70 to 152mm diameter

• Minimum slit width 150mm

• Nine slitters

• Brake generator

• Tension control

• Reel ejection and lowering table

• The rewinder has trim fan feeding horizontal baler

• Lindemann top fed hand baler

• Middleton vertical baler painted green

Roll wrapper

 

• Impac roll wrapper

• Plastic wrap

• Rotating reel turntable

• Roll diameter max 1500mm

• Roll stopper on inlet and outlet from wrapper

• Label unit

 

Standby rewinder

 

Jagenberg Vari-Dur model 26-12; Year 1966

Pneumatic operation

Tail feed

Shaft unwind with shaftless rewind

Various core heads for rewound reels

Speed 915 m/min

Grammage: 70 to 120 gsm

Unwind and rewind diameters 1200mm

Trim width 2100mm

Minimum slit 100mm

Seven slitters

Single motor drive

 

 

SHEETERS

 

1.   Number One Sheeter

 

 

 

• Pasaban sheeter: model KSF-1400

• Cut to register

• Trim fan

• Norcan cut to register control

• Norcan fault detector

• Working width 1400mm

• Three slitters

• Two roll floor pick up shaftless unwind

• Year 1987

• Grammage range: 60 to 185 gsm

• Sheet length: 1150 to 500m

• Sheet width: 1400 to 250mm

• Reject gate

• Speed 250 m/min

• Unwind roll diameter maximum: 1500mm and minimum: 400mm diameter

• Synchro cut

• The sheeter has a reject gate and conveyor feeding into a baler.

• Counter and tabber

2. Number Two Sheeter

• Pasaban sheeter model KSF/1400; Year 1989

• Precision cut to register

• Trim fan

• Norcan cut to register control

• Norcan fault detector

• Working width 1400mm

• Two roll floor pick up shaftless unwind

• Grammage range: 60 to 185 gsm

• Sheet length: 1150 to 500mm

• Sheet width: 1400 to 250mm

• Three slitters

• Reject gate

• Speed: 250 m/min

• Unwind roll diameter maximum: 1500mm and minimum: 400mm diameter

• Synchro cut

• The sheeter has a reject gate and conveyor feeding into a baler.

• Counter and tabber

 

• Common dust collector unit

 

3.  Number Three Sheeter

 

• Strachan and Henshaw sheeter series 1400

• Working width 1400mm

• Norcan cut to register

• Dead knife sheeting

• Four slitters

• Maximum knife load 600gsm

• Four roll shaft unwinds with pneumatic brakes and tension control

• Reject gate

Baler

ABC baler for sheeter trim

Embosser

• Paper at 1000 mm width running 300 mtrs/min

• Henderson embosser, hydraulic loading

• Shaft types unwind and rewind

• Working width one metre

• Spare roll patterns are:

Guillotine 1

• Polar 155XT, year 2010, programmable, light guarding, side mounted vacuumatic ream counter, air float table, hydraulic lift table for incoming reams, on out let side ream accumulator and stacker.

Guillotine 2

• Polar Guillotine model 155MON, programmable, light guarding, air float table, EMC Monitor, side mounted Vacuumatic ream counter.

• Side mounted sheet for trimmings which are fed into a Hindle horizontal baler.

• Hydraulic lift tables for pre-cut reams

Baler

Vertical baler painted light blue

A4 ream wrapper

• Involvo ream wrapper for A4 wrapping

• Model 961956, machine number PTF28MG

• Voltage 415 v 50hz

• Infeed A4 ream conveyor, Nordson hot melt glueing , auto wrap stations with hot melt gluing, ream accumulator, Pemco box line and strapping machine for completed boxes

Folio ream wrapper

• Pasaban semi-automatic ream wrapper; Year 1990

• Manual feeding of reams

• Auto feed for wrapping paper reels

• Paper wrap reels maximum width 1500mm, minimum width 690mm. Roll diameter 900mm and core diameter 75mm.

• Nordson hot melt glueing

• Labeller

• Max/ min ream length 560 to 1250mm

• Max/min ream width 445 to 930mm

• Max /min ream height 20 to 80 mm

Shrink wrap unit

 

• Shrink wrap unit for pallets of folio wrapped papers.

• Plastic cover

• Heating unit which lowers over the full pallet

 

 

BOILER HOUSE

Boiler

• Dennis Baldwin boiler type YSY11250-18, design temperature and pressure 215 PSIG/250oc, year 2007

• Test pressure 323 PSIG, working pressure 200 PSIG

• Maximum continuous rating 11,250KG/HR F&A 100oc.

Steam turbine

• Rolls Royce Allen Turbine, model SSK4 Gss, year 1981

• Inlet pressure 270 psi, inlet temp 321oc., exhaust temp 189oc., 287oc no load, normal speed 7980/1500 rpm, trip speed 1725 rpm, sentinel alarm valve setting 30 psi, oil cooler, alternator 510 kw, power factor 0.8, voltage 390/440, 3 phase, 50 Hz

• Speed 1500 rpm. Unit total weight 5 tons

MACHINE SHOP

• Hydraulic lift portable (red)

• Sand blast unit

• Ford radial drill

• Water filter for boiler

• Air receiver blue

• Power hacksaw

• Gas bottle set

• Ingersoll Rand air compressor

• SSR compressor main compressor number one

• Small piston compressor

Mill pallet trucks:

FINAL WATER TREATMENT

 

• The Mill has settler tank, biological treatment staging tank, clarified water tanks and a surge tank for wash up/shutdowns etc.

• The final sludge is thickened by a Tasster screw press giving a dryness of approximately 25% solids