Yankee-Type Tissue Machine For The Production Of Max. 30 T/24 H Tissue Paper
1 second-hand Yankee-Type Tissue Machine
for the production of max. 30 t/24 h Tissue Paper
This, on the first look, rather aged machine is a real opportunity buy for any producer in
developing countries. The machine is located in Switzerland and until it’s shut-down has
been perfectly maintained. Therefore it is in a condition that it can be restarted without
any major repair and overhaul work. The machine produced initially sanitary tissue
paper of all kind and finally high-quality deep-tone coloured napkins, grey crepe wipes
and table clothing. Hence, unlike machines of actual design, this machine can cover a
rather wide range of products. The seller in this case is willing – if required by the buyer
- not only to sell the machine but to grant also know-how and recipes as well as support
for the commissioning and re-start of the machine.
Key Data:
Make : BELOIT
Type : Suction-Breast-Roll-Fourdrinier
Year of make : 1957
Years of major rebuilds : 1973 installation of suction breast roll
1998 new QCS from Honeywell Measurex
Max. sheet width at Pope reel : 2100 mm
Max. Capacity : 30 t/24h
Max. operation speed : 900 m/min
Design speed : 1000 m/min
Product range : napkins, white and deep colour tone, towel crepe
Basis weight range : 15 – 30 g/m²
Drive side in paper run direction : right
Raw material : Virgin Pulp and Waste Paper
Drive Voltage : 500 V
Consumption Data : Steam app. 2.5 t/t
Power app.600-800 kWh/t depending on paper grade
Fresh Water app. 10 m³/t
Scope of equipment:
Stock Preparation
1 Pulper Conveyor Belt, including drive
1 High-Consistency Cleaner, make BLACK CLAWSON, including drive
1 Double Disc Refiner, make SUNDS-DEFIBRATOR, type CONFLO J01, including
drive
2 Deflaker, make ESCHER WYSS, type Gr.1, including drive
1 Disc-Filter, make BELOIT, type Polydisc, with 13 discs and 15.5 m² filter area.
including drive
Including all pipes, valves, pumps and instruments directly connected to the a.m.
equipment.
Approach Flow System
Complete approach flow system from outlet of machine chest to inlet of headbox
including
2 centrifugal cleaners
2 pressure screens, make BLACK CLAWSON, type Selectifier
1 fan pump with drive.
Including all stainless steel pipes, valves and instruments.
Vacuum System
Complete vacuum system, including 3 vacuum fans, installed as cascade, with max.
137.3 m³/min and 3.6 m water column, separators, all stainless steel pipes, pumps,
valves and instruments
Paper Machine
1 Headbox, pressurized type, with manual cross profile adjustment, inside stainless
steel polished
1 Wire part, cantilevered, made of fabricated steel, partly clad with stainless steel,
including suction breast roll, all dewatering elements, wire drive roll, pneumatic wire
guide, wire stretcher, high and low pressure cleaning showers.
1 Press part including 1 suction press roll 614 mm diameter with shell made of bronze
and 1 blind drilled press roll including lowering and lifting equipment
1 Creping Part with 1 oscillating creping doctor, make KADANT-JOHNSON Conformatic
and 2 cleaning doctors,
1 Yankee Dryer, 3642 mm diameter, steam pressure 7.53 bars gauge, material: high
class cost iron coated with wear resistant a high-chromium alloy, type TSX with a
thickness of actually 0,57 mm (on radius)
1 High-Performance Yankee-Dryer Hood, make BRUNSCHWEILER, steam fired with
12 bars steam pressure, temperature max. 160°C, including tube-type heat recovery
system
1 Quality Control Scanner (QCS), make HONEYWELL-MEASUREX, type MX Open for
the measuring of basis weight and moisture cross profile as well as colour.
1 Pope reel, hydraulic type, designed for winding up reel to a max. diameter of 1.5 m
1 complete PM-Drive, including drive control
1 Doubling-Rewinder with 4 unwind stands, designed for 1 – 4 layer products. Max.
rewind-diameter depending on number of layers between 1320 and 1500 mm.
Complete including drive and drive control.
Ref.CGS91325
Twin-Wire C-Wrap Tissue Machine
1 second-hand Twin-Wire C-Wrap Tissue Machine
This modern Yankee-Type Tissue machine is designed for the efficient production of
light weight soft Tissue, has been frequently upgraded and modernised in order to
match with the increasing demands for production efficiency and product quality. It has been well maintained on a high production efficiency level and was shut in March 2013.
Make : Over Meccanica
Type : C-Wrap Twin Wire
Year of make : 1983
Year(s) of major rebuild(s) : 1993 – New C-Wrap Twin Wire
1999 New Hood
2000 modernisation of Micro-Filter
2000/2004 New Refiners
2002 new gas burner for steam boiler
2003 Modification of QCS
2007 New air compressors
2010 New economizer and control f. steam boiler
2011 Modification of DCS
Working width at Pope reel : 2550 mm
Capacity : max. 70 t/24h
Operating speed : 1400 m/min
Design speed : 1500 m/min
Basis weight range : 14 – 28 g/m²
Raw material : Virgin fibres
Drive power :
Drive voltage : 400 V
Frequency : 50 Hz
Scope of Equipment includes:
- Stock preparation and approach flow system complete from pulper to inlet of
headbox including cleaning and screening equipment, 2 modern Andritz Twin-Flo
refiners, fan-pump including all stainless steel pipes, all pumps, valves,
measuring and control instruments as well as all drives and drive controls
- Broke handling system including pulper, deflaker and all related pumps, pipes
and controls
- Fibre recovery system including Micro-Filter make ALGAS, modernised in 2000
and a Micro-Filter type Conscreen installed in 2011.
- Complete tissue machine with hydraulic headbox, C-wrap twin wire including all
dewatering elements and all rolls as well felt and wire cleaning devices,
- Press part with one suction press roll 880 mm diameter, designed for 90 kN/m
linear nip pressure and one blind drilled press roll 755 mm diameter and
designed for 100 kN/m including all accessories and controls
- Yankee dryer section with a Yankee dryer 3600 mm diameter with inside ribbed
shell for improved evaporation efficiency, with a root shell thickness of app. 38
mm still suitable for 7.2 bars operating steam pressure and hence in its optimum
performance range. The cylinder surface has not been metallized yet. Yankee
dryer section including all frames, accessories, drive and controls.
- Yankee dryer hood section, make BRUNSCHWEILER, gas-fired designed for a
max. air temperature of 450 °C and an air velocity of 100 m/sec., including all
accessories and controls
- QCS (Quality Control System), make VOITH/LCS, type Daidalos, modernised in
2003 for the cross profile measurement of basis weight and moisture including all
hard- and software but excluding user licence.
- Pope reel, hydraulically operated, for a mother reel diameter of 1.8 m
- DCS-System, make SNIDER ELECTRIC, modernised in 2011
- Vacuum System with 5 water-ring vacuum pumps, make AZMEC including all
accessories, pipes, valves and controls
- 1 Slitter doubling rewinder, make: Over Meccanica, with 3 unwind stands,
designed for a max. speed of 800 m/min.
- Steam Generation System complete with 1 Steam boiler, make LOOS, capacity 8
t/h, 15 bars, equipped with new gas burner make WEISHAUPT in 2002, new
economizer and control system in 2010 and 1 Steam Boiler, make KOYPPA,
capacity 6 t/h, 14 bars, year of make 1982 as stand-by. Complete including all
controls and boiler water preparation system.
- Compressed Air System complete with 1 Rotary Screw air compressor, make
INGERSOLL RAND, type SSR M75, year of make 2007; 1 air dryer, make
INGERSOLL RAND, type TS8A, year 2007; 1 air compressor, make ATLAS
COPCO, type GA110VSD, year 2011; 1 air compressor, make ATLAS COPCO,
type GA55S7 7.5, year 1998; 1 air dryer, make ATLAS COPCO, type GA55 7.5
AII, year 1997, 2 air tanks 3000 l each.
- 1 DEMAG and 3 KONE cranes, each with capacity 5000 kg; 1 DEMAG crane
with a lifting capacity of 8 t.
Ref.CGS91326
MG Papers Machine And Heavy Tissue Papers - Installed new in 2002 – 2003
MG Papers Machine And Heavy Tissue Papers - Installed new in 2002 – 2003
Installed new in 2002 – 2003
Width of the machine at pope reel 2.720 mm (net 2.700 mm)
Stock preparation for 100 % recyclieng pulp
Capacity 25 - 40 Tpd
Stock preparation:
Metallic belt conveyor, with 1.500 mm, with stainless steel helical pulper capacity 15 – 18 m3 and secondary pulper type pear on stainless steel, with power motor
2 High density cleaners
Hett separator type SP700, on stainless steel, with holes basket and rejects on a stainless steel vibrating screen
Vertical screen Andritz type MODUSCREEN model F3, installed in 2000, slotted basket and power 75 kW
Vertical screen Andritz type MODUSCREEN model F1, installed in 2000, slotted basket and power 37 kW
Hot dispersion unit composed by:
3 + 1 screw type bakers on stainless steel
High density screw press
Kneader disperger
All the tanks on stainless steel also the pipes
Pumps Alhstrom
Regulation
Approach flow &Paper machine:
4 Vacuum pumps Siemens model 28E3320 2BY5-Z, power installed 90 kW
Vertical screen Lamort SPE8, stainless steel, installed in 2001
Refiner PILAO model RTC1000, installed in 2001, power 250 kW
2 vibrating screens on stainless steel
Machine
Erected and start up in 2002 – 2003
Speed maximum 800 m/mmin
Basis weigth 20 – 90 gr/m2
Completely close hood max temp 400 ºC
Automathic pope reel
Stainless steel head box, with perforate rolls and control profile, slice width 2.800 mm
Stainless steel and cantilever fourdrinier
1st press section type suction press
Yankee dryer diameter 3.600 mm and press 6 bar, with 2 blend drilled press section and close Hood high effiency
Automatic pope reeler for diameter 2.200 mm and spools
Sectional drive
Broke pulpers
Lubrication unit
Rewinder:
Installed in 2003
Speed maximum 1.500 m/min
Diameter exit 1.500 mm
Installed new in 2003
10 knifes installed
Drive
Ref. CGS91328
Crescent Former Tissue Mill 3080 Mm - Year Of Construction 2000
Complete Crescent Former Tissue Mill
Complete Tissue Plant:
Trim Width 3080 Mm
Speed 1500 Mt/Min
Production 85 Tpd
Grammage Range 14,5 – 32/33 Gsm
Year Of Construction 2000 (Machine In Excellent Condition Like New)
Machine Stopped Feb. 2012
The machine is made up as follows:
STOCK PREPARATION EQUIPMENT:
N.1 conveyor belt for pulper: width 1450mm, length 17m.
• N° 1 pulper OVER of 32 m3 with low consistency impeller and belt drive, main motor 250 kW, discharge pump 37 kW and meter level.
• N° 1 40 m3 water supply tank for pulper complete with 37 kW pump and meter level.
• Line for long fibre made up of the following:
o Storage chest 80 m3 complete with agitator 37 kW and meter level
o Outlet pump 22 kW with stock consistency regulator
o Blade consistency meter BTG
o High density cleaner with proportional regulation valve
o N.2 disc refiners make OVER 26” with 350 kw motors
o Flow meter KROHNE DN125
o Proportional valve NELES DN100
• Line for short fibre made up as follows:
o Storage chest 80 m3 complete with agitator 37 kW and meter level
o Outlet pump 22 kW with stock consistency regulator
o Blade consistency meter BTG
o High density cleaner with proportional regulation valve
o Deflaker make OVER with toothed disc 300 mm and 75 kW motor
o Flow meter KROHNE DN125
o Proportional valve NELES DN100
• N° 2 storage chests 80 m3 each with:
o Level meter
o Agitator 37 kW
o Outlet pump 15 kW with stock consistency regulator (constant level flow to headbox)
o Blade consisctency meter BTG
o Pump between tanks 4 Kw
STOCK FLOW LINE TO PAPER MACHINE
• Constant flow level box
• Flow meter KROHNE dn125
• Grammage control valve BTG dn100
STOCK FLOW TO HEAD-BOX
• Fan pump SULZER ZPP42-500 capacity 800 KW
• Vertical selector COMER ECP 40 complete with 75 kW motor and belt drive , with auxilliary pressure pump.
• Vibrating screen.
• Storage unit 80 m3 with meter level
PAPER MACHINE WITH CRESCENT FORMER MAKE OVER MADE UP AS FOLLOWS:
• Forced ventitlation system for DC motors with 2 fans of 22 kW each, and belt drive
• Wire section::
o Head.box make OVER monolayer with 21 grammage profile regulators complete with 3180mm flat wire.
o Forming cylinder 1500mm with oscillating cleaning blade, motorized by 205 kW DC motor complete with reducer
o N° 1 breast roll diam.530mm with oscillating cleaning blade and water lubricating system.
o N° 1 wire guide roll diam. 530mm with oscillating cleaning blade and water lubricating system.
o N° 1 stretch roll diam. 530mm with oscillating cleaning blade and water lubricating system.
o N° 1 separating roll diam. 530mm with oscillating cleaning blade and water lubricating system.
o N° 2 high pressure cylindrical nozzles make FOMAT
o N° 1 flooding shower
o N° 1 wire regulator
o N° 1 pneumatic regulation unit for wire guide roll
o N° 1 mechanical/pneumatic regulation unit for stretch roll
o N° 1 regulation unit for separating roll
o N° 1 water drainage collection (coming from the former)
• Felt section:
o N° 1 felt guide roll diam. 480mm.
o N° 1 felt stretch roll diam. 480mm.
o N° 1 felt return roll diam. 480mm with oscillating cleaning blade and water lubricating system.
o N° 2 felt guide rolls diam. 480mm with oscillating cleaning blade and water lubricating system.
o N° 2 felt guide rolls diam. 480mm (free).
o N° 1 suction press roll diam. 1040 mm with doctor blade and water recovery. Motorized with DC motor of 205 kW complete with reducer.
o N° 1 blined drilled press roll diam. 870mm. Motorized with DC motor of 205 kW complete with reducer.
o N° 1 ceramic suction box single slot
o N° 1 ceramic suction box 2 slots.
o N° 1 flooding shower.
o N° 1 high pressure cylindrical nozzle make FOMAT.
o N° 1 AP washer
o N° 1 lubrication between suction boxes.
o N° 1 guard board .
o N° 1 mechanical/pneumatic regulation unit for felt guide roll.
o N° 2 water jets for trimmings with 2 kW pump
o N° 1 high pressure water wet tail system .
YANKEE SECTION:
o N° 1 cast-iron yankee cylinder make OVER diam. 3600mm. Mantel width 3200mm. 8 bar pressure. Motorized with N.2 DC motors of 214 kW each and coaxial reducer drive on shaft.
o N° 1 steam unit with thermo compressor..
o N° 1 steam extraction unit FOMAT with constant level tank, regulation group and pump which re-directs steam to the boiler.
o N° 1 oscillating doctor blade.
o N° 1 oscillating creping blade ORACREPE.
o N° 1 scraper .
o N° 1 oscillating shaft with 23 spray jets for dosage of creping products, complete with unit for dosing and mixing the additives, along with water softening unit.
o N° 1 pulper below the yankee with vertical propellor complete with 55 kW motor, belt transmission and outlet pump of 15 kW.
• Hood section:
o N° 1 hood L.U. FOMAT max. temperature 680 °C with:
GPL burner 3200 kW
Combustion fan complete with 37 kW motor.
DC motorized fan with belt transmission 227 kW.
N° 10 shutters for profile regulation electrically controlled.
o N° 1 hood L.S. FOMAT max temperature 480 °C with:
GPL burner 2500 kW.
Combustion fan complete with 37 kW motor.
DC motorized fan with belt transmission 227 kW .
N° 2 shutters for humidity control - electrically controlled.
o N° 1 fume extraction fan with heat exchanger for air temperature regulation. AC motorization with inverter and 45 kW motor. Belt transmission.
o N° 1 crossover shutter between LS hood and LU hood, eletrically controlled.
o N° 1 regulation shutter for air temperature control - electrically controlled
o N° 1 exchanger for heat recovery
o
• Pope reel section:
o N° 1 reel-up drum diam. 1000mm with oscillating cleaning blade. Motorized by 48 kW DC motor..
o N° 1 hydraulic arms for up/down transfer
o N° 1 primary arms with nip and pneumatic movement and electric rotation
o N° 1 group of secondary arms pneumatically controlled with automatic pressure
o N° 1 pneumatic brake unit .
o N° 10 shafts for paper reel-up covered in polyurethane diam. 200 mm. approx.
o N° 1 dust extraction unit..
o
WATER PLANT:
• N° 1 water clarifier BERICA CF 2007 with screw sludge recovery, compressed air pressurizer and 22 kW pump.
• N.1 dosing and diluting pump
• N° 1 80 m3 water tank for clarified water with level measure, 15 kW pump for various circuits leading to the machine, and a 37 kW pump AP for washing felt
• N° 2 tanks 15 m3 each for fresh water accumulation with 11 kW pump.
• N° 1 15 m3 tank for fresh water with level measure, automatic valve for topping up water, pump 5,5 kW.
• N° 1 10 m3 tank for clarified water with AP pump 37 kW, for washing wire.
• N° 1 cement tank under machine for secondary water recovery with 37 kW pump
VACUUM SYSTEM.
• N° 3 liquid ring vacuum pumps ELMO SIEMENS with 200 kW motors.
• N° 1 cement tank for water recovery with 5.5 kW pump
• N° 1 cooling tower with fan 11 kW.
• Cold water recovery tank, allarm for low water level complete with liquid ring pump 15 kw..
• N° 2 water separators for the water coming from the suction boxes and suction press roll.
• N° 1 water recovery tank coming from separators
LUBRICATION SYSTEM:
• N° 1 centralized lubrication system for press bearings, yankee and reducer.
• N° 1 pumping station for grease for cylinder bearings in all the machine, except for the yankee, presses and reducer with pneumatic pump.
• N° 1 hydraulic station for the pope reel.
BOILER SYSTEM:
• N° 1 thermic oil boiler make Bono model .OMP 3000 with GPL burner and oil circulation pump 22 kW.
• N° 1 evaporator make BONO model. EVO 500 5 t/h and max 18 bar pressure with feeding pump AP 11 kW.
• N° 1 accumulating tank 3 m3 for water for evaporator
• N° 1 water preparation line made up of : N.1 tower for deferrization by zeolite, l tower for carbons, and l tower for osmosis, with a maximum production of 1000 l/h.
• N° 1 tank for diathermic oil
• N° 1 underground tank for diathermic oil waste recovery
AIR COMPRESSOR LINE:
• N° 1 compressor INGERSOLL-RAND M75 of 11000 l/min
• N° 1 air cooling group HITEMA
• N° 1 oil separator coalescing filter line CECCATO
• N° 2 compressed air storage tanks of 1000 litres each
• N° 2 compressed air storage tanks of 900 litres each
REWINDER MAKE OVER:
• N° 4 unwind stands motorized by 48 kW DC motors with large haul-off belt for the rolls, pneumatic movement with automatic regulation of loading curve, pneumatic off/on of the shafts.
• N° 1 winder with 2 motorizzed cylinders by a 55 kW DC motor, pressure roll for formation of tissue on reel .
• N° 1 unloading of rolls with hydraulic pistons
• N° 1 hydraulic station
• N° 1 machine for cutting cardboard cores.
• N° 1 fan for trimmings
• N° 1 roll wrapper
• N°1 scale for rolls max 3000 kg.
INSTRUMENTS AND CONTROLS:
• N° 1 DCS line make ABB for movement /control of the complete line inclusing rewinder.
• N° 1 QCS bridge make ABB for automatic grammage and humidity control of the tissue sheet.
• N° 1 CPU SIEMENS S7 for machine drive control with 2 touch screen panels on pulpit, for start, stop, speed control and alarm.
• N° 1 CPU SIEMENS S7 for drive control of the rewinder, with touch screen panel on pulpit for start, stop, and alarm.
TRANSFORMERS:
• N° 1 cast-resin transformer 400 KvA (V1= 15000, V2= 400) with control unit for temperature, alarm, services and illumination.
• N° 1 cast-resin transformer 2500 KvA (V1= 15000, V2= 400) with control unit for temperature, and alarm for MCC1 + rifasatore
• N° 1 cast-resin transformer 2500 KvA (V1= 15000, V2= 400) with control unit for temperature and alarm for MCC2 + fan pump + power factor corrector
• N° 1 cast-resin transformer 2500 KvA (V1= 15000, V2= 400) with control unit for temperature and allarms for DRIVES and power factor corrector.
LIFTING EQUIPMENT:
• N°1 overhead crane make TECMER double beam, capacity in length 16 m capacity 10t for roll transport /maintenance
• N°1 overhead crane make PUPPINATO double beam, capacity in length 16 m capacity 10t for roll transport/maintenance
• N°1 overhead crane make PUPPINATO double beam capacity in length 16 m capacity 5t for maintenance in stock preparation area.
Ref. CGS91329
