MAYER, PHILIPPINE Spiral Welded Pipe Mill of Large Diameter
MAYER, PHILIPPINE Spiral Welded Pipe Mill of Large Diameter
Spiral Welded Pipe Mill of Large Diameter
Manufacturer: MAYER, PHILIPPINE;
Year Built New: 2008; Status: newly built, off line, never used after manufacturer commissioning;
Pipe size: OD: 508 - 3048 mm; thickness: 6 - 25.4 mm; length: 26 m
Coils: thickness: 6 - 25.4 mm; width: 1000 - 2150 mm; weight: 30t
Uncoiler (with coil car); Shear end welder; Double edge miller; Pre bending; Forming machine (2 booms included); Lincoln welders; Plasma cut-off cart.
Manufacturer: MAYER, PHILIPPINE;
Year Built New: 2003; Status: inline, complete line, stopped in 2010
Pipe size: OD: 508 - 3048 mm; thickness: 6 - 25.4 mm; length: ≤46 m
Coils: thickness: 6 - 25.4 mm; width: 600 - 1600 mm; weight: 30t
Uncoiler (with coil car); Shear end welder; Edge trimmer&edge miller; Pre bending; Forming machine (2 booms included); Lincoln welders; Plasma cut-off cart; Ultrasonic testers.
Ref. CGS81443
Valmet Paper Machine 8620mm, 650 tpd
Valmet Paper Machine 8620mm, 650 tpd
Capacity 650 tpd
TECHNICAL DATA:
Built 1982
Trimmed width: 8620 mm
Max. operational speed: 1350 m/min
Annual production: 225.000 tpy
Paper grade: News Print and Teledirectories
Investments
•Winder modernisations Winder 42 year 1997 and Winder 41 year 2001
•PM4 1300 m/min project (for PM speed up) during year 2000
•Also other minor improvement investements during operation years
Short and water circulation and broke system
Short circulation
•Process pumps by Ahlström
–Headbox feed Ahlström ZXX-70, 2200 l/s, 42 m
•(4 machine screens) + Secondary and Tertiary screens
–4 Jylhävaara JS-280 (basket 1.6 mm hole) + JS-120 + JS-30
•Ensovac Deaerator
•Enso Twincleaner 132 in 5 stages
Water circulation
•Disc filter by GL&V Hedemora Ab: VDF 5.2 – 28 type from year 2000 Broke system•Press and machine pulper Jylhä Lowpulper JP-31D and JP-34D types with 2 rotor units + couch pit and winder pulpers
•2 broke Andritz MODUscreens and broke deflaker JJF-250 by Jylhävaara
PM rolls, forming fabrics, press felts and drying fabrics
•Bottom and top wire fabrics
•Pick up felt
•1. and 3. press felts
•3 single tear drying fabrics
•4 douple tear drying fabrics
•12 wire section rolls 26 press section rolls 43 drying cylinders (incl Vacs) 70 drying section other •rolls 3 calander rolls + 4 other rolls reeler cylinder + spools
Head box
•Conventional SymFlo head box from year 1987 by Valmet
•Slice width 9120 mm, Jetmatic slice lip control with 74 Actuators
•Slice opepening controlled with horizontal and vertical movements
Wire section
•Symformer N type wire section by Valmet
•Forming roll, Vacuum foils – 3 units, Multifoil shoe and Flatboxes – 3 units
•Vacuum system with Ahlström CL 9001 G and 9002 G type water ring pumps, 10 units
•Retention control through wire water consistency control
•Head box feed consistency ~ 0,95 % and after wire section paper web solids ~ 16 %
Press section
•Valmet SymPress with 3 loading nips and felts
–Ku?sters rolls in 1. and 3. press positions
–Centre roll Dynarok and spare roll with ceramic cover PressGem W (used only 3 months) by Metso
–Line loads 60, 80 and 127 kN/m
•Devronizer steam box by Measurex with moisture profiling capability
–position after 1. press
–steam flow of up to 1.6 kg/s
–60 control valves
•Solid content after press 43 %
•Short distance in open draw between press and drying section
•Sensodec vibration monitoring system
•Felt guide roll system (Double force)
•Hilcont break camera system
Drying section
•5 drying groups
–Cylinder diameter 1830 mm, 32 pcs
–Cylinder max. pressure 5 bar overpressure
–Hydraulic stretchers
•Dryer section parts 1-3
–VAC cylinders in first three groups
–Hirun 2000 runnability devices in first drying groups
–Ropeless tail threading system
–Dryer fabrics cleaning system + local controls in the field
•Dryer section parts 4-5
–Double felted groups
–Web tail threading with FoilForce by Valmet
Machine calander and reeler
•Conventional hard nip machine calander with 3 rolls
–Loading range 60 – 120 kN/m
–Calcoil caliber control system (118 units)
•No quality measurement beam
•Ulma hole detector system
•Conventional pope reeler
–Reeler tail threading with blower
–3 to 5 sets per reel, max 2.7 m
•Parent roll carriage + reel stands
•Design width at reeler 8,72 m
Winders
•Originally Ahlström KL 1000 two drum winders from 1982
–Max design speeds, Winder 1 2300 and Winder 2 2500 m/min
–Max roll diameter 1500 mm
–Max number of reels 14
–Max deckle width 8620 mm
–Tension control system Eilersen
•Winders rebuilt in investments during years 1996, 1997 and 2001
–Modernisation to Valmet Winair type with Wincontrol
–Slitter and spreading section renewal
Auxiliary systems
•Lubrication and hydraulic systems
•Heat Recovery systems for Hood ventilation
•Distribution transformers (10 kV => 693 V and 525 V)
•MCC´s, variable speed and DC drives
•Process pumps and motors
•Field instrmentation (automation valves, flow meters etc…)
•Winders MCS (Siemens S5 (Wi2) and S7 (Wi1)
•Machinery specific spare parts
•All existing documentation (manuals and 15 000 electric soft copies)
Excluded
•Air compressors
•Process control automation system (QCS and MCS, DCS)
•Cables
•Cranes
Ref.CGS81454
KROFTA SPC40 SUPRACELL on stainless steel Built on 1981
KROFTA SUPRACELL FOR SALES
• Built on 1981 on stainless steel • Model SPC40 • Flow 876 m3/h • Diameter 12.200 mm • Included dilution tank
Ref. CGS4163
AGENBERG VARIDUR REWINDER
REWINDER JAGENBERG VARIDUR FOR SALES STILL WORKING
- Manufacture: JAGENBERG de 1975 - Completely rebuild on 2001 - Type: Vari-Dur33-18 - Useful width: 2.650 mm. - Speed: 1.000 mpm - Max.Unwind.: 2.200 mm. - Max. Rewind.: 1.500 mm. - Knifes: 30 knifes with Mario Cotta, minimum cut 72 mm - Automatic positioning system. - Unwinding with axes - Pneumatic brake - JEMA drive (132 kW each, 380 V a 50 Hz) tension control and control panel completely new (October 2015) - New pneumatic system (2004) - New cutting system (2001) - Can be seen in operation until July / 16
Ref. CGS4164
