ALUMINUM REMELT PLANT
Major equipment includes:
Chip Processing System - 5.2 tons/hr- (IMS / PYROTEK)
Chip Processing System- Centrifuge system with Dual 50” wringers (INTER-SOURCE)
Reverb Furnaces- 2 available- Capacity 45 tons, Bloom burners, gas fired (GNA)
Reverb Furnace- 1 available- Capacity 29 tons, Bloom burners, gas fired (SCHAEFER)
Rotary Furnace/melter -1 available-Capacity 10 tons (GNA)
Holding Furnace- 1 available-Capacity 30Tons (SCHAEFER)
Casting lines- 2 available- Capacity 13.5 tons/hour (DAIDO)
Baghouse Pulse Jet type -1 available-120,000 ACFM 6 Modules (DBS)
Thermal oxidizer abatement system-1 available- 8000 scfm air flow (GIFFIN)
Aluminum Dross processor -1 available- 1 ton of dross per charge (DIAKI)
Melting Pots -10 available
Launder System
Ref : 41225
ALUMINUM SMELTING EQUIPMENT
Hertwich Continuous Homogenizer
Buss Mixer - carbon plant
USI Clearing Press - 2750 ton, green anodes
McLanahan Rotary Breaker - bath crushing
Stedman Mill - Grand Slam GS3030AR
Gautschi Furnaces - Holding (tilting), Charging, Spray
Paste mixers - Day, Double Arm
Ajax Magnethermic Furnaces - pig iron
TAC machine - mixer
Holoflite quad screw mixer - carbon plant
Ball Mill - approx 2.5m x 4m
Panghorn shot blast - anode stems
Remetal Dross Cooler
Cryolite Plant - kiln and cooler
Ref : 41226
ALUMINIUM REMELT / RECYCLE PLANT
Built year 2003
Major Equipment Available
• Seco Warwick Melting Furnace - 90,000 lbs (42,000 kg)
• Charge and Skim Machines - 25 ft (7.5m) bed, 25,000 lb (12,000 kg), PLC control
• Seco Warwick Holding Furnace - 100,000 lb (45,000 kg)
• Human Machine Interface Handling Stacking System, PLC control
• (3) Furnace Canefco Batch Homogenization
• (2) Canefco Cooling Chambers
• Canefco Automated Saw & Handling System, PLC control
• Loma T-40, Sawing System
• (4) 30,000 gallon (120m3) propane storage bullets
Ref :41227
COMPLETE MAGNESIUM SMELTER - 50,000 TON
Major Process Units and Equipment: (More information below) (link)
Complete Cell House with 34 Electrolysis cells, 2 unused (Hydro Technology available)
• (2) Main transformers, 290 MVA
• (1) Dehydration Plant with Inconnel fluid bed dryers (Hydro Technology available)
• (4) Sigri HCL synthesis plants, 125,000 kt/yr, Type 73-1440
• (5) Casting lines for pure and alloyed Mg, major components from 1993, 1997, 1999, 2005 with induction and refining furnaces, belt and carousel casting (Hydro Technology available)
• (1) Complete Mg recycling plant with dedicated casting line
• (1) Dissolving plant based on magnesite raw material
• (1) Symons 250 hp Cone crusher, Size 41/4 Std
• (2) 1250 hp York TurboPak chillers
• (2) 2150 hp KKK HCL Compressors
• (3) 2000 hp Elliot air compressors, 9.5 bar, 13,500 Nm3/hr, with desiccant air dryers
• (3) 1.5 MW Detroit Diesel standby generators
• (2) Komline Sanderson belt filters, 35m2
• (2) 80tph steam boilers, dual fuel, 35 bar
• (1) Bailey 90 DCS control system
Also, Graphite Heat Exchangers in block, tubular and plate type, Heat Exchangers in Titanium and Inconnel, Blowers, Silos, Tanks, substantial FRP vessels and piping, Pumps, massive Electrical Network.
Support equipment including extensive labs, mobile and overhead cranes, rolling stock, huge stock of spare parts, complete machine shop, emergency response vehicles, etc.
More information:
• Aerial photo
• Area 10 - Magnesite and raw material handling
• Area 20 - Dissolving
• Area 30 - Dehydration
• Area 40 - Electrolysis
• Area 50 - Foundry
• Area 60 - HCI Synthesis
• Area 70 - Utilities
• Block Diagram
• Elevation
• General Plan
• Process Flow Sheets simplified
Ref : 41228
