GERMAN SCHUMAG / GERMAN EJP, CDM - COLD DRAW ROUND BAR PRODUCTION LINE
No. 1 Line : Made in 1989 by German SCHUMAG
4mm~14mm Diameter. 13,200 Ton / Year
1) Pay-Off Reel
2) Pointing Machine
3) Drawing Unit
4) Roller Pre straightening Machine
5) Multi Tube Guide
6) Two Roll Machine
7) Pre-Straightener ( #1,2,3,4 )
8) Delivery Device
9) Impactor Shear
10) Working Range : 4 ~ 14mm Dia
No. 2 Line : Made in 2006 by German SCHUMAG
4mm~14mm Diameter. 13,200 Ton / Year
1) Pay-Off Reel
2) Pointing Machine
3) Drawing Unit
4) Roller Prestaightening Machine
5) Multi Tube Guide
6) Two Roll Machine
7) Pre-Straightener ( #1,2,3,4 )
8) Delivery Device
9) Impact Shear
10) Working Range : 4 ~ 14mm Dia
No. 3 Line : Made in 1989 by German SCHUMAG
12mm~30mm Diameter. 12,000 Ton / Year
1) Pay-Off Reel
2) Coil Opener
3) Pointing Machine
4) Multi Tube Guide
5) Drawing Unit
6) Delivery Device
7) Pre-STraightener ( #1,2,3,4 )
8) Roller Pre-straightching Machine ( #5,6)
9) Shot Machine
10) Impactor Shear
11) Two Roller Machine
12) Working Rage : Round 12 ~ 30mm Dia
No. 4 Line : Made in 2005 by German EJP
20mm~47mm Diameter. 24,000 Ton / Year
* Material : Alloy Steel, Carbon Steel, Spring Steel,
Bearing Steel, Stainless Steel
Ref : 41221
KAWASAKI HEAVY COMPLETE COLD MILL COMPLEX 1300MM
CONSISITING OF
PICKLE LINE,
6 HIGH COLD ROLLING MILL,
4 HIGH COLD ROLLING MILL,
ELECTROLYTIC CLEANING LINE (2) ANNEALING FURNACES(2) ,
SKIN PASS MILL,
TENSION LEVELLER,
GRINDER
1300mm pickling line (USED)
Description : 1300mm pickling line (USED)
Designer : KAWASAKI HEAVY
Condition : Running
Main Parameter:
Incoming Material
Steel grade of incoming coil : SAE1008,SAE1050
Thickness : 1.5-3.6mm (off-gauge up to 10%)
Strip Dimension Width : 800-1300mm
Mechanical property Yield Point Max. 50kg/m ㎡
Inner Diameter : 740±20mm,840±20mm
Outer diameter : 1100-2200mm
Coil Dimension Weight max. : 25000kg
Product
Thickness : 1.5-3.6mm (off-gauge up to 10%)
Strip Dimension Width : 800-1300mm
Mechanical property Yield Point Max. 50kg/m ㎡
Inner Diameter : 508mm
Outer diameter : 900-2000mm
Coil Dimension Weight max. : 25000kg
Line Speed Max. : 120mpm
Threading Speed : 30mpm-120mpm
Acceleration and deceleration : 20mpm/s
Energy: Electricity.(higher energy consummation compared with
natural gas
1220mm 6HI Cold rolling line (USED)
Description : 1220mm 6HI Cold rolling line (USED)
Designer : KAWASAKI HEAVY
Condition : Good, In running
Main Parameter:
Incoming Material
Thickness Max. : 2.55mm
Finishing Material
Thickness : 0.15-0.6mm
Width : 835mm-1220mm
I.D. : Φ508mm
O.D. : 850mm-2000mm
Weight Max. : 25000kg
Speed Max. : 1000mpm
Annual Output : 205,000T/Y
Energy : Electricity
1200mm 4HI Reversing Mill (USED)
Designer : KAWASAKI HEAVY
Condition : Good, In running
Main Parameter:
Thickness : 0.30mm-2.2mm
Width : 900mm-1250mm
Material : SAE 1006-SAE1035
Backing up roller(O.D.) : 1250-1350m/m
Working roller (O.D.) : 408-455m/m
Weight Max. : 25000kg
Speed Max. : 500mpm
Annual Output : 300,000T/Y,25000T/Y
1220mm Electrolytic Cleaning Mill (USED)
Designer : KAWASAKI HEAVY
Condition : Good, In running
Main Parameter:
Material : Carbon Steel
Thickness : 0.15mm-1.2mm
Width : 835mm-1220mm
I.D. : 508mm-610mm
O.D. : 850mm-2000mm
Weight Max. : 25000kg
Speed Max. : 400m/min( Thickness:0.15-0.8mm)
300m/min( Thickness:0.8-1.2mm)
Annual Output : 250,000t/y
1220mm Electrolytic Cleaning Mill (USED)
Designer : KAWASAKI HEAVY
Main Parameter
Material : Carbon Steel
Width : 890mm-1250mm
Thickness : 0.5mm~2.0mm
Speed : 150mpm
Annual Output ; 180,000 t/Year
Bell type annealing furnace (USED)
Designer : EBNER
Condition : Good, In running
Main Parameter:
Connected Loads
Bell annealer battery : 750kva
Atmosphere system : 105KVA
Supply Voltage : 3x440v±5%,60HZ
Fuel Gas : 245m³/h at s.t.p.
Cooling(filtered) water with 15ºC
temperature rise
14m³/h
Cooling(process) water with 25ºC
temperature rise
90m³/h
Cooling water pressure : 2.0to3.5 bar
Max. Cooling water inlet temperature 30º
Liquefied nitrogen
Trace oxygen at most : 10ppm
total contaminants(H2O,O2,CO2,CO) at most 150 ppm
connected supply : 700m³/h at s.t.p.
Hydrogen=H2
Trace oxygen at most 1ppm
dewpoint : -70ºC
supply pressure : 300-500mbar
connected supply : 140m³/h at s.t.p.
Annual Output : 9000TON/MON
Heating bells : (per bell)
Max temperature 850ºC
Combustion system rating : 1200Mcal/h
Fuel gas rating : 49m³/h at s.t.p.
no. of control groups 1
no. of burners : 12(in 3 rings)
Volume of beatign chamer(Outside
innere cover)
15m³
Heating bell mass : 13t
Combustion air blower
Motor rating : 7.5kw
motor speed : 3600rpm
Capacity : 1500m³/h
Static pressure head : 55 mbar
Inner covers (Per cover)
Diameter : 2200mm
charging diameter : 2000mm
Piling height : 5200mm
Geometric volume of workload space
empty : 22m³
with reference charge : (4c25t+2t) 8m³
Design temperature 750℃
Design positive gauge pressure in
workload space at rated temperature : 100mbar
Work bases plus fan(per work base)
Design temperature 850℃
Max. load on work base : 102t
impeller diameter : 850mm
Fan motor : 3-phase squirrel-cage
Rating : 13/53kw
Speed : 900/1800rmp
Mounting Form : V9
Enclosure protection : IP23
Insulation category F
Cooling bells with radial-flow blower
and water spray system(per bell)
2 Radial-flow blower marque Ebner
Impeller diameter 850mm
rating : 2x4 kw
speed 900rpm
Capacity : 2x12000
Cooling water flow rate : 22.1m³/h
Skin pass mill (USED)
Designer : KAWASAKI HEAVY
Condition : Good, In running
Main Parameter:
Material : Carbon Steel
Thickness : 0.15mm-0.60mm
Width : 835mm-1220mm
I.D. : 508mm-610mm
O.D. : 850mm-2000mm
Weight Max. : 25000kg
Speed Max. : 800mpm
Annual Output : 300000 t/y
Recoiler (USED)
Designer : HITACHI
Main Parameter:
Coming Material
Thickness : 0.2-08mm(1.2mm)
Width : 750-1220mm
Entry I.D. : Φ508mm
O.D. : Φ850-2000mm
Exit I.D. : Φ508mm
O.D. : Φ850-2000mm
Weight Max. : 25000kg
Tension Leveller (USED)
Designer : POSECO
Raw Material Product
Material : 0.16-2.0(CR) 0.16-2.0(CR)
Thickness : 0.16-1.6(Full hard) 0.16-1.6(Full hard)
Width : 800-1250 800-1220
Out Dia. : Φ820-2000 Φ820-2000
Inner Dia : Φ610/508 Φ610/508
Weight : 6-25t 6-25t
Grinder (USED)
Designer CAPCO
Main Parameter
Type Traveling Work piece
Specially designed for grinding Work rolls
Max. Diameter 600mm
Min.Dia 0mm
Wheel travel in cross direction: 559mm
Max.distance between centers : 4000mm
Max. workpiece weight 5000kg
Wheel size up to 750x70x304.8mm
Ref : 41223
IHI / DAIDOU TOKUSHU / MATSUSHITA ELECTRIC TOOL / GUICHANG MACHINE / FUJI / NKK / NISHISHIBA / TAKIGAWA INDUSTRY STEEL MILL
Specification:
1.Electric Furnace
Manufacture : IHI
Normal Capacity : 60T/ch
2.Finery
Manufacture : Daidou Tokushu
Normal Capacity : 60T
3.Consecutive Casting Machine
Manufacture : Hitachi
Normal Capacity : 8.8T/H
4.Dust collector
Manufacture : Matsushita Electric Tool
Type : BDAH-52
Size : W560 X D750 X H995
5.Auto punch
Manufacture : Guichang machine
Type : PP-3L
Size : W560 X D750 X H995
6.Friction sawing machine
Manufacture : Fuji
Type : FS-36E
7.Small water cooled sawing machine
Manufacture : Fuji
Type : FS-B8
8.Air dryer
9.Transfer table
Manufacture : NKK
10.Induction heater
Manufacture : Nishishiba
Type : high frequency induction heating
Capacity : 920KW / 500HZ / Inverter 4 units
11.Rolling mill
12.Clean bed line roller
Manufacture : Kobe Steel
Type : electric V belt group drive
13.Clean bed lift
Manufacture : Kobe Steel
14.Binding machine
Manufacture : Takigawa Industry
Max binding size : max ø450 min ø100
15.Outgoing conveyor
Manufacture : Daidou machine
Type : chain conveyor
16.Torque mill
Manufacture : Davy
Ref : 41231
CVS MAKINA AOD - METAL REFINING CONVERTER
consisting of the following Details:
1.MRK Vessel complete with cap-2 Nos.
2. Trunion Ring with two Shafts
3.MRK Pedestals-2 Nos
4.Self Aligning Spherical Bearings with housing -2 Nos
5.Open Gear with Pinion& bearings
6.Reduction Gear box
7.AC Induction Motor
8.Brakes – 2 Nos
9.Rotary joints-2 Nos. For gas supply
10.Gas Mixing Station comprises of Pipes, Flanges, Glands, Flow Meter flow control Valve, pressure Switches, I/P Konverter ,Flow ON/OFF Valve, Valves, Couplings, and Mounted on Structures
11. Tuyeres for Gas flow from bottom
12.Microprocessor based Instrumentation and Control Desk complete with Flow Controllers and Indicators, Pressure Controller and Indicator, Totalizes, Announciators, Wiring and Cables, Control Desk with PLC and computer for manitoring
13. Uninterrupted Power Supply (UPS)
14. Sampling Trolley with Gear Box&A.C.Motor
15. Motor Control Center.
Sellers price is US $ 3.4 million ex –works.
The OEM of this AOD, has many references worldwide for Steel Manufacturers of the world, including Arcelor Mittal.
MRK is an improved Air-Oxygen-Decarburization (AOD) converter for making Stainless Steel and Alloy Steels. It uses air & nitrogen to reduce operating costs. Converter uses a Microprocessor based Gas flow control system which increases the level of purity of the metal, while maintaining consistency of process & simultaneously reducing the gas & Ferro alloy consumption.
• Process is highly predictable & reproducible as mixing Station is Micro Processor based with computer Station, which promotes fast de-carburization & reduction
• High recovery of alloying elements like Cr, Mn
• Flow measurement compensated for pressure & temperature
• Lower gases & non-metallic inclusions
• Accurate flow measurement compensated for pressure and temperature variation reduces the use of Ferro Silicon and Oxygen
• In case of power failure, UPS works as a back up power source
• Overall process display and recording enables modification of process parameters during processing
• Online printout of recorded data of gas flow/pressure helps in monitoring, comparing & costing away from the control room
• Suitable for production of all grades of Stainless Steels.
Ref : 41233
