IHI, 150,000 TPY, 18 STAND SEMI-CONTINUOUS BAR AND ROD MILL
Manufacturer: IHI
Age: 1970’s
Shut Down: november 2008
General Specifications:
Capacity: 150,000 tpy
Material: mild steel
Type: 18 stand semi-continuous bar and rod mill
Starting size: 5.9" sq. x 106" long (150 x 2700 mm)
4” sq. x 145” long (102 x 3700 mm)
5.125” sq. x 106” long (130 x 2700 mm)
1,410 lbs (640 kg)
Cooling bed
Product size: 0.63" to 1.42" rounds (16 to 38 mm)
Garret coilers
Product size: 0.315" to 0.472" (8 to 12 mm)
1520 lb. (690 kg)
Finishing speed
Cooling bed: 1770 fpm (9 m/sec.)
Coiler: 3740 fpm (19 m/sec.)
Furnace: pusher-type reheat furnace, with
Charging system
30 tph
3 zone, total of 11 burners;
Atomized #6 fuel oil;
Furnace controls upgraded 1998;
Recuperator added in 2006
Features:
furnace exit table
stand #1 approach table
stand #1 delivery tilt table
intermediate mill approach table
shear after stand #7
stands #8 through #12 arranged in cross-country style
repeaters on cross-country mill
switch after stand #12 to cooling bed or to finishing mill
and coilers
two (2) garret coilers with push off
coil conveyor
coil upender
coil turnstile (4 arm)
cooling bed run-in table
cooling bed
--141 feet long x 16.5 feet wide (43 m x 5 m)
-- 12 notches/rake
-- design specs are:
-- rounds – 0.40” to 2” (10 mm to 50 mm)
-- angles – 0.60” x 0.60” x 0.11” to 3.156” x 3.156” x 0.25”
(15 x 15 x 3 mm to 80 x 80 x 6 mm)
-- flats – 0.49” x 0.11” to 3.93” x 0.49”
(12.5 mm x 3 mm to 100 mm x 12.5 mm)
cooling bed run-out table and shear run-in table
cold bar shear with gauge
shear run out table with cradles
200 mt
600 mm wide blade
25 cuts per minute
1 spare stand for each of stands #8 through #12
analogue drives (toshiba, 1970)
10 ton, 15 ton, and 20 t cranes available separately
Ref : 31260
STEEL MILL MACHINERY
1. 1320mm Stainless Steel Rolling Plant (Complete Plant)
Material : 300 series stainless steel
Strip thickness hr : 2.0 – 5.0 mm ( entry )
Strip thickness : 0.4 – 3.0 mm ( finish )
Strip width : 800 – 1320 mm
Coil wt : 30 ton
Annual capacity : 100,000mpty
Line description : ap line,20high cold mill, grinding&polishing line
Slitter line,cut to length line, roll shop, laboratory facility
Other available equipment
2. Seamless Tube Mill Plant
2. 1. Mill for pipe production (rolling area) including:
Furnaces;
Piercing mill ;
Pilger rolling mill (rolled billets diameter 127 – 273 mm);
Calibrating mill (consists of 5 stands, purposed for calibration of tube billets diam.152 – 273 mm);
Stretch reducing mill (consists of 9 stands, purposed for reducing tube billets diam.127 – 152 mm);
Coolers;
Straighteners.
The machinery is used, manufactured in Russia.
There is a sales offer for the whole production area consisting of two rolling lines that worked simultaneously.
Total weight of the equipment – 3000 tons.
2.2 Machine tools for working rolls of Pilger mills.
Manufactured in 2003, CNC.
Machine tool weight – 30 tons
2.3. Stretch reducing mill “Mannesmann Meer AG” Germany, 1974 YOM ,
Was used in Europe, in package, was not installed in Russia.
Final pipe rolling :
Diameter, mm.........................21,3 – 114,3;
Pipe wall thickness, mm..........2 – 14 m
Total weight of equipment – 360 tons.
2.4. Mill (complex) for pipe production (rolling area), manufactured by UZTM (Russia).
Purposed for production of seamless pipes diam. 114 – 159 mm and wall thickness 5 – 25 mm.
3. 650mm Width 6 High Reversible Cold Rolling Mill
Built : 2004
Material : pickled cold rolled steel
Q195, q235,, spcc, spcd, spce, ss400, s35c
Material thickness
Entry : 2.0 – 3.5 mm
Finish : 0.2 – 2.0 mm
Width : 400 – 65 0mm
Rolling speed 240m/min
4. 400mm Width 4 High Cold Rolling Mill
Roling materail cr mild, carbon steel
Width : 200 – 400 mm
Thickness : 1.0 – 3.2 mm
Line speed : 100 mpm
5. 600mm Width “NOF” Type Continuous Galvanizing Line
Type : Continuous Pickling cum Non-oxidation Furnace Type
Material : Hot Rolled low carbon steel (HR)
Yield Strength : 17kg/cm 2
Strip Thickness : 1.0mm (min) / 3.2mm(max)
Strip Width : 200mm (min) / 600mm (max)
Line Speed Entry section : 80mpm(max) / 20mpm(min)
Production Capacity : 30Ton/hr. Based on reference size
6. 6200 Ton JCO Press Type Pipe making Plant
Pipe dia : max 56”-min 16”
Wall thickness : 9-50 mm
Pipe length : 12.200 mm max
Description:
6200 ton jco forming press, 3000 ton reforming press
tack welding machine, inside welding machine (2 pole, 2 units)
outside welding machine (2 pole, 2 units)
outside welding machine (3 pole, 1 unit)
7. 3 Roll Bender Type Saw Pipe Manufacturing Plant
Api 5l x grades, max thickness – 30 mm, max length – 12 meter
Pipe dia: 558 mm – 2082 mm,
Material:, api 2b, api 5lb, x42, x52, x60, x65,x70
Description: edge milling m/c, 3 roll bender, post bending m/c, tack welding m/c,
Inside welding m/c, outside welding m/c, 4 way psr m/c, end facing, m/c,
Hydro tester, x-ray inspection, pipe auto measuring m/c
8. 10,000 Ton JCO Press Type Pipe Making Plant
Pipe dia : max 65”-min 16”
Wall thickness : 9-60 mm
Pipe length : 12.200 mm max
Description: edge milling with prebending press
10,000 ton jco forming press
Tack welding machine, inside welding machine (2 pole, 1 units)
Outside welding machine (3 pole, 1 unit). ,
4 way psr reforming press end facing machine
9. Stainless Steel Strip Polishing Line
Year : New in 2004
Material : STS304, 430
Strip width : 1240mm
Strip thickness : 0.4 ~ 2.0mm
Coil weight : 20 Ton
Line speed : Max 20 mpm
10. Tension Leveller for Stainless Steel
Year : New in 2008
Material : 300,400 GRADE
Strip width : 600mm
Strip thickness : 0.1 ~ 2.0mm
Coil weight : 20 Ton
Line speed : Max 60mpm
11. Stainless Steel Slitting Line
Year : New in 2005
Material : STS304, 430
Strip width : 1240mm
Strip thickness : 0.2 ~ 2.0mm
Coil weight : 20 Ton
Line speed : Max 100 mpm
12. CR Slitting Line
Year : 1999, 2011 DISMANTLED
Material : CR STEEL
Strip width : 1550mm
Strip thickness : 1,0 ~ 3.2mm
Coil weight : 20 Ton
Line speed : Max 100 mpm
13. CR Cut - To - Length Line
Year :1990/ AMADA , Japan
Material : CR
Type : Stop cutting type
Strip width : 1240mm
Strip thickness : 0.6 ~ 2.30mm
Coil weight : 10 Ton
Line speed : Max 50 mpm
14. 15mm ~ 76.3mm Used Stainless Tube production Plant (Total 4 Line)
1. TUBE MILL (76.3mm) X W.T (0.5~2.0mm)
2. TUBE MILL (31.8mm ~ 38.1mm) X W.T (0.5~2.0mm)
3. TUBE MILL (50.8mm) X W.T (0.5~2.0mm)
4. TUBE MILL (25.4mm) X W.T (0.5~2.0mm)
5. TUBE MILL (19.05mm) X W.T (0.5~2.0mm)
6. TUBE MILL (15.88mm) X W.T (0.5~2.0mm)
7. Straightening Machine (50.8mm) 1Set 8. Polishing Machine (50.8) 2set
9.Polishing Machine (101.6mm) 1set
10.Dust Collector
Ref : 31247
COLOR COATING LINE ( TWO LINES)
0.3mm ~ 1.2mm Thickness x 15 Ton Coil x 1300mm W x 40 Meter/Minute
Coil to Coil and Coil to Coil & Sheet Type
On-Foundation & Installed
No. 2 Line ( Excluding Leveler)
1) 3 Coat & 3 Bake
2) Built in 1997, 2006
No. 1 Line
1) 2 Coat & 2 Bake
2) Built in 1992, 2006
Product Purpose
Home appliance, drum, furniture, automobile accessories, industry machinery etc.
1) Film : Hair Glass, Normal : Home Appliance Out Case () Refrigerator Door, Washing machine
2) Mono Color : Solid Color : DVD, VCR, PDP
3) Metallic
4) Paint
Color Coating Line ( CCL) Process
Pre-processing : Remove and adhesion and corrosion resistance are endowed
Top & Bottom surface are treated with primer coating to improve the adhesion
between the steel and paint and to improve the corrosion resistance.
The steel sheet after primer coating is heated up for drying
after the finish painting of both surface with the color.
Refined and luxurious color sheet steel is produced with embossing treatment
on the single side or both sides, printing of various patterns or color
such as flower, or attaching the film on the steel that has completed the coating process.
PEDDINGHAUS / GIETART / MEBA PRODUCTION PLANT OF BEAMS STEELCONSTRUCTIONS
Including:
1) Peddinghaus TDK 1000/9E (See P.14y 6317 - O.21b 6317)
Peddinghaus Structural & architectural CNC cutting, drilling- & copying system.
Max beam width: 1000 mm, max length: 25 000 mm
* Drilling TDK 1000/9E: automatic 9 spindle structural steel drilling
3 x 3 heads with MK4 – max drill Ø 60 mm CNC Fagor 8055 M (NEW 2008)
* Sawing Peddinghaus LC 1250 mm
With CNC angle adjustment and hydraulic Clamping
Cap: 1000 x 440 mm - L & R: 90°
700 mm @ 45° L/R
Saw blade: Ø1250 mm
* Supply & discharge conveyor rolls
1 x 25m supply conveyor (driven), 16m driven discharge conveyor
and 7 transversal transports: length 8 m
* CNC Marking Unit Signomat
2) Gietart GW 1500-415 (See Y.05 6420)
Going through shot blasting machine for plates and profiles, with manipulation
Opening: 1600 mm Wide x 600 mm high
4 turbines (Rutten) @ 11 kW each
Cap: profiles 1000 x 300mm
plates: max 1500 mm Wide
Max going through speed: 3 m / min
Full recuperation system & filter system
1 x 20 m Driven Roller conveyors 1500 mm wide
1 x 20 m Driven Roller conveyors 1000 mm wide
1 x 25 m discharge conveyor 1500 mm wide
5 x transversal transports: L 11 000 mm
3) Peddinghaus HNC 1000 VDE CNC (See P.13 6316 - O.20 6316)
Punching line for flat iron and corners, CNC controlled (Siemens Sinumerik)
With CNC automatic length feeding system: 7000 mm
4 punch stations @ 100 Ton – Cap: Ø 50 in 20 mm thickness
Movements: X=7000 mm, Y:760 mm
Max width: 750 mm
Max height: 20 mm in flat steel or 240 mm in U / I beams & corners
4) MEBA 560DGA 700, (See L.03 6421)
2 columns Band sawing machine
Max cap: 700 Wide x 560 high.
Capacities: @ 90°: round Ø 560 mm / square 700 x 560 mm – L & R 45°
With stepless mitre adjustment and automatic movement of vices in conjunction with digital adjustment of the mitre angle.
CNC Corner programmation.
Hydraulic bundle clamping, CNC automatic going through (one or more steps)
CNC removal system of 12 meter with PEHU CNC length stop
Electrical supply conveyor rolls L 18 m with 5 transversal transports L 4000 mm
Ref : 31281
