DANIELI 400 METRIC TONS CONTINUOUS CASTING PLANT
- Manufacturer: Danieli
- Square billets dimensions, mm: min 80x80 max 160x160
- Outlets: nr. 4
- Bending radius: 7000 mm
- Ingot mould: 740 mm
- Tundish: nr. 6
- Billets throughput rate for 140x140mm: 1,55 – 1,60 m/min
- complete of nr. 4 hydraulic shears + 1 shear spare (see picture)
Electric Furnace not available as previously demolished.
Hydraulic and electric parts to be revised and renewed, being inactive since some years although the machine was in working conditions when dismissed.
Total area required for erecting the machine = 800/900 m2
Centre to centre distance between each strand = 1000 mm
Total height (depth) 12 meters
Total weight about 400 metric tons –
Ref : 31299
SEAMLESS TUBE PRODUCTION PLANT O.D : 127MM ~ 273MM
LIST OF EQUIPMENTS
1 – Storage of billets
2 – Furnaces No. 1 and No.2
3 – Tilter
4 – Piercing mill
5 – Pilger mils No. 1 and No.2
6 – Cutting machines (disc saws)
7 – Stamping machine
8 – Furnace No.3 (reheating furnace)
9 – Calibrating mill
10 – Reducing mill
11 – Straighteners – 2 units
12 – Cooler (fridge)
Ref : 41212
ERW STEEL - 8" PIPE MILL , 2 1/2" PIPE MILL LINE, DRIVE & PULL CUT 12.7 MM T, WATER BASED PAINTIG LINE
Now Operating, On Foundation, Installed
AA) 8" Pipe Mill Line
1. Summary
- Raw Material : HR, CR
- Yield Strength : Max 42.7 kg/mm2
- Strip Width : 230 ~ 600 mm
- Out Dia. of Strip : Φ1,500 ~ Φ2,200
- Inner Dia. of Strip : Φ508, Φ610 mm
1) O.D : 76.3mm ~ 219.1mm Dia
2) Thickness : 2.3mm ~ 9.5mm
3) Pipe Length : Square/ Rec 4.5 ~ 15 Meter
Round 4.5 ~ 12 Meter
4) Production Speed : 10 ~ 60 meter/ Minute
5) HF Welder : 600 KW ( ELOWELD )
6) 440 V/ 220 V
7) Shaft Diameter : 130mm
8) Power
- Forming : DC 110 KW
- Finpass : DC 110 KW
-Sizing : DC 150 KW
2. Main Equipment List
1) Coil Car with Coil Peeler
2) Single Drum and Center adjusting uncoiler
3) Pinch leveler
4) Shear & End Welder
5) Hoop cage
6) Forming entry
7) Forming section
8) Welding section
9) Cooling box
10) Sizing section
11) Cut off machine
12) Runout table and extension conveyor
13) End facing & Chamferring machine
14) Inlet & outlet Roller conveyor
15) Straightening machine
16) Chain conveyor
17) Air blowing system
18) Chain conveyor with pusher
19) Stacking and bundling lifter with carriage
20) Roll Chart : Attached
BB) 2 1/2" Pipe Mill Line
1. Summary
1) Raw Material : HR, CR, HGI
2) Strip Width : 95 ~ 245 mm
3) Out Dia. of Strip : Φ1,200 ~ Φ2,000
4) Inner Dia. of Strip : Φ508, Φ610
5) Pipe OD : 31.8mm ~ 76.3mm
6) Pipe Thickness : 1.4 ~ 5mm
7) Pipe Length : SQuare 4 ~ 12 meter
Round 4 ~ 8 meter
8) Production Speed : 40 ~ 12 meter/ Minute
9) HF Welder : 350 KW ( Korea)
10) Power : 440 V/ 220 V
11) Shaft Dia : 75mm
12) Power : Forming DC 75 KW, Sizing DC 75 KW
2. Line Composition
1) Double drum and swivel uncoiler
2) Pinch and leveller
3) Shear & welder
4) Strip Accumulator
5) Forming section
6) welding section
7) Water cooling system
8) Emulsion cooling system
9) Sizing section
10) Cut off machine
11) Double dump run out table
12) Straightening machine
13) Out let conveyor
14) Endfacing & chamferring machine
15) Chain conveyor & bundling with pusher
16) Roll Chart : Attached
CC) 12.7 mm t Slitting Line
1. Summary
1) Type : DRIVE & PULL CUT
2) Material : HR, PO
3) Tensile Strength : max 65 kg/mm2
4) Thickness : 1.6 ~ 12.7mm
5) Width : 450 ~ 1650mm
6) Inside dia : 508Φ, 610Φ, 762Φ
7) Outside dia : 1000~2200mm
8) Coil Weight : 25,000kg(max)
9) Line Speed : 1.6 ~ 4mm t : 100 ~ 120 MPM
4.1 ~ 12.7mm t : 50 ~ 80 MPM
10) Power : 440 / 220 V
2. Line Composition
1) Coil car with coil skid
2) Uncoiler
3) Hold down roll
4) Coil opener
5) Bending Roll
6) Crop Shear
7) Side guide
8) Pinch Roll
9) Slitter Head + One Spare Stand
10) Threading Table
11) Scarp Winder
12) End pad
13) Loop
14) Tension Pad
15) No. 2 Pinch Roll
16) Dividing Shear
17) Briidle Roll
18) Re-Coiler
19) Re-coiler drum support
20) Recoiler coil car
21) Electrical Equip
22) Hydraulic Equip
23) Pneumatic Equip
24) Accessories
DD) Water Based Paintig Line ( NOT OIL Painting)
1. Summary
1) Applicable Pipe products : 25×25 ~ 150×150 mm Square & Rec Pipe
( No Round Pipe)
2) Applicable Pipe Length : 4.0M ~ 12Meter
3) Pipe Thickness : 1 ~ 5.7mm t
4) Line Speed : 40 ~ 80m/min
5) Medium Frequency Type : 450 KW ( Korea )
6) Power : 440 / 220 V
2. Equipment
1) Inlet Loading Chain conveyor # 1, #2
2) Lifter with Stopper & Pusher
3) Loading Chain Conveyor
4) Working
5) Roller Conveyor
6) Air Knife
7) Heatiing by Induction Heater
8) Paint Booth 2 PCS
9) Belt Conveyor
10) Working
11) Out Let Chain Conveyor #1
12) Pipe Pusher
13) Lifter ( Stopper, End Pusher )
14) Exit Chain Conveyor #2
Ref : 41215
YODER M-2 ERW TUBE MILL 2.5"(63.5MM) X .125"(3.175MM)
Make: Yoder
Model: M2
Material: Cold Rolled, Hot Rolled, Galvanized
Tube Diameter: 1/2" - 2.5"
Wall Thickness: .010" - .125"
Shaft Diameter: 2"
Roll Space: 14"
Direction: Right to Left
Single Mandrel Uncoiler Make: Littel
Weight Capacity: 4,000Lbs
3-Leaf Mandrel
Design Manual Expansion
Motorized Disc Brake
Forming Mill
Adjustable Edge Guides
Seven (7) Forming Stands
Four (4) Side Stands
Individual Gear Boxes
Common Drive: 50HP @ 1180 RPM
Welding Section
Adjustable Squeezing Head
Outside Scarfing Unit
Powered Re-Winder
Re-Galvanzing Torch
100Kw Welder Power Supply
Make: Syncronous Generation
Cooling Section
In & Out Powered Push Rolls
Sizing Mill
Three (3) Sizing Stands
Two (2) Sizing Side Stands
One (1) Single Sided Turk Head
Common DC Motor Drive
Yoder Cut-Off Press
Type: Vertical 4-Post Press
Model: Yoder P-40
Single Cut Design
Motor: 7.5HP 1170 RPM
Servo Length Control
Powered Run-Out Table
Right to Left Side Dumping Table
Complete Tube Mill, with Electrics, Hydraulics, Controls, Installed
Ref : 41216
