CONICAL POLE, POLYGONAL POLE, ROUND PIPE PRODUCTION LINE
STEEL PROFILE (Tapered Pole) Equipment
1 Introduction
1.1 Brand : YSD China, CMF, FRANCE, Seha, Korea
1.2 Operation : 2006 – 2012
1-3 Product Capa : Profile 5000 Ton / Year / Round Pipes 10,000 Ton / Year
(Capacity : Profile : 6.9 Pcs / Hr Round : 3.6 PCS/Hr
2 Production Description
2.1 Size for Product
Conical Pole
Thickness 2.6,3.7,5.2,7.5 10 MM
Length 2.45 – 16.0 M
Rake0.430
Intensity TS=50, YP = 360 Mpa
Polygonal Pole
Thickness 2.6,3.7,5.2,7.5 10-20 MM
Length 2.45 – 16.0 M
Rake 0.430
Intensity TS=50, YP = 360 Mpa
Round Pipe
Thickness 20 – 38 MM
Length 6.2 – 12.8 M
Rake
Intensity TS = 650, YP = 500 Mpa
2.3 Tapered Pole Specification
OD : Max Ø 46.3 mm
Top Ø 190
Bottom Ø 463
Length : 2,450 – 16000 MM
Material : STK 500, SPA H (YP min 30 Kg/Mm2, TS min : 49 KG / Mm2
Taper Angle : = 0.4
2.4 Round Pipe Specification
Length : 6000 - 12000 MM
Thickness : 8 – 38mm
Od 16” – 32”
Add Equipment
Edge Miller 1 Set – Manual machine 2 set included
Special ool for Round Pipe – 16, 18, 20, 22”
Inside welding, machine (Boom, Flux Recovery ) + Inside Turning Roll
Modify for Raw material
Plate – Coil
3 Machine Description
3.1 Uncoiler
1) Description : Uncoiler + Leveller + Pinch ROLLL STAND + CROP SHEAR
2) Major Specification
Uncoiler
Coil Width : 510 mm – 2100 mm
Type : Double Cone Type with Hold Down Roll Frame
Drive Motor : 1 – 7 3 HP
Pinch Leveller
Pinch Roll : 2 Roll Type
Leveller : Top Roll – 2 EA, Bottom Roll : 3 EA
RoKler : Ø 250 x 2250 mm
Drive Motor : 100 HP
Side Trimmer
Type : Independent Shaft trimming type
Width adjust : Slide Bed Type
Entry Pinch Roll Stand
Scrap Treatment : Winding + Chopping type
Crop Shear : Thickness 9.5 mm,
Width : 2085 mm
Material – Y.P 42 kg /mm2
Cutting Speed : 40 Stroke / Min
Drive Motor – 60 HP
3.2 SHEAR M/C – YSD (China)
Capacity
Max Cutting Length : 16000 mm
Max Cutting Thickness
T.S 45 kg/mm2 – 13mm
TS < 65 kg/mm2 – 10mm
Max Cutting Force : 720 Kn
Rake ANGLE : 0.5 – 2”
Stroke of Blade : 3-10/MIN
Main Motor Power : 32 X 2kw
3.3 PRESS BREAKER – YSD (China)
Specification
Max force: 2 x 2400 ton
Max Bending Length : 2450 – 16000 MM
Max Bending Width : 590 – 2600 MM
Max Bending Thickness : 38 mm
Plate Max Weight Max 9 M/Ton
Pole Specification
Taper Pole
Thickness – Max 10 mm
Diameter : Ø 190 – Ø 463 mm
Poly gonal Pole
Thickness : Max 20 mm
Diameter : Ø 820 mm
Round Pipe
Thickness – 20 – 38 mm > 8 – 38 mm
Diameter : 22 “ – 32” > 16” – 32”
Major Specification
Main Frame : Ram + Guides + Hydruallic Cylinder + Working Table + Table Crowning System + Hydruallic Servo System + CNC Control
Ram : 2 x 2 Syncronized Cylinder
Front / Rear Gauge : Servo Motor / Main Control : CNC + PLC
Key Components
Da 65W CNC System, Linkage block & inductor : Delem (Holland)
Servo Valve, Pressure Valve
Pump : NACHI (Japan) Oil Seals – MERKELL (Germany PLC & Servo Motor (Baumuller Germany)
3.4 WELDING M/C 2 LINE (OPTION)
Brand : CMF (France 2006) 1 Line + SeAH (2007 1 Line
Specification for welder : ESAB – DC 1250 A / AC 1250 A – 2 Pole
Welding Machine main technical data
Shaft length : 16 M Max
Thickness 4 mm – 20 mm
Taper Pole : Ø190 – Ø 820 mm
Polygonal section shaft : 8 sides
Welding Speed : 0.1 – 3.0 m/min / Rpositioning Speed : 20 M/Min
Wire Size : Ø 1.2 – Ø2.4 MM
Equipment Specification
Loading System : Loading in Carriageafter forming
Carriage : Transfer Unit at welding
Welding Station
Welder : Taper Pole > Out Side Welding 2 Line
Round Pipe : > Inside Welding 1 Line
(Able to Assembly / Disassembly for boom)
Outside Welder 1 Line
Taper Pressing – Loading – Out Side Welding (CMS) Line
Round Pressing – Feeding – In/ Out Side Welding (SeAH) Lin
Unload System
PLC : Siemens S7
Carriage : SEW Acvector
Servo Valve : Rexorth
System for Welding
Lateral Cylinder : 2 EA
Head Cylinder : 1 EA Head Balancing System : By Hydraulic Cylinder
Ref. 6134
LINSINGER LARGE DIAMETER PIPE PRODUCTION LINE
LARGE DIAMETER PIPE PRODUCTION LINE
EDGE MILLING M/C SPEC
MAKER : LINSINGER (AUSTRIA)
PRODUCTION DATES : 1991
CAPACITY
BASIC MATERIAL : X-65
LENGTH : 3000mm – 12,200 mm
WIDTH : 1600 mm – 4800 mm
THICKNESS : 64 mm – 30 mm
PRODUCTION CAP : 6 Pcs / hr
Spare Part
Servo Motor : Brake
Servo Motor : U.V.W.
PCB PLATE
ROLL BENDING M/C SPEC
MAKER : HAEUSLER (SWITZERLAND)
PRODUCTION DATES : 1991
CAPACITY
BASIC METAL : X-65
LENGTH : 3000 mm – 12,200 mm
WIDTH : 1600 mm – 4800 mm
THICKNESS : 64 mm – 30 mm
OUT DIA SIZE : 22” – 82”
PRODUCTION CAP : 8 Pcs / hr
SPARE PART
HYD. PUMP : QT 32 – 012 / 32 – 012R
HYD PUMP : QT 62 / 080 43 020 R
DRIVING REDUCER
BEARING : 24156RHAW33CR
ROLL BENDING M/C SPEC
MAKER : HAEUSLER (SWITZERLAND)
PRODUCTION DATES : 1991
CAPACITY
BASIC METAL : X-65
LENGTH : 3000 mm – 12,200 mm
SIZE : 22” – 82”
THICKNESS : 6.4 mm – 30 mm
PRODUCT CAP : 8 pcs/ hr
TACK WELDING M/C PEC
MAKER : HAEUSLER (SWITZERLAND)
PRODUCTION DATES : 1991
CAPACITY
BASIC MATRIAL : X-65
LENGTH : 3000 mm – 12200 mm
SIZE : 22” – 82”
THICKNESS : 6.4 mm – 25 mm
WELDING SPEED : MAX. 3000 mm / min
PRODUCT CAPA : 8 pcs/hr
IN SIDE WELDING M/C SPEC
MAKER : HAEUSLER (SWITZERLAND) ESAB
PRODUCTION DATES : 1991
CAPACITY
BASIC MATRIAL : X-65
LENGTH : 3000 mm – 12200 mm
SIZE : 22” – 82”
THICKNESS : 6.4 mm – 30 mm
WELDING SPEED : MAX . 3000 mm / min
PRODUCT CAPA : 4 pcs / hr
OUT SIDE WELDING M/C SPEC
MAKER : HAUESLER (SWITZERLAND) + ESAB
PRODUCTION DATES : 1991
CAPACITY
BASIC MATERIAL : X – 65
LENGTH : 3000 mm – 12200 mm
SIZE : 22” – 82”
THICKNESS : 6.4 mm – 30 mm
WELDING SPEED : MAX. 3000 mm / min
PRODUCT CAPA : 4 pcs / hr
4- WAY PSR M/C SPEC
MAKER : DESIGN PLANT (KOREA)
PRODUCTION DATES : 2009
CAPACITY
BASIC MATRIAL ; X- 65
LENGTH : 6000 mm – 12,200 mm
SIZE : 16” – 54”
THICKNESS : 8mm – 35 mm
PRODUCT CAPA : 4 pcs / hr
END FACING M/C SPEC
MAKER : IRLE (GERMANY)
PRODUCTION DATES : 1991
CAPACITY
BASIC MATRIAL : X65
LENGTH : 6000 mm – 12200 mm
SIZE : 22” – 60”
THICKNESS : 5.6 m – 24 mm
PRODUCT CAPA : 8 pcs/hr
HYDRO TEST M/C SPEC
MAKER : YAMAOTO SUIATU KIGYOSHQ (JAPAN)
PRODUCTION DATES : 1991
CAPACITY
BASIC MATERIAL : X-65
LENGTH : 6000 mm – 12,200 mm
SIZE : 22” – 60”
THICKNESS : 5.6 mm – 24 mm
TEST PRESSURE : 35 – 211 kg / cm2
PRODUCT CAPA : 4 pcs / hrs
X-RAY MACHINE SPEC
MAKER : COMAT
PRODUCTION DATES : 2009
CAPACITY
VOLTAGE CAPACITY : 320 KV
LENGTH : 6000 mm – 12,200 mm
SIZE : 22” – 80”
THICKNESS : 8 mm – 30 mm
PRODUCT CAPA : 4 pcs / hr
PIPE AUTO MEASURING M/C
PRODUCTION DATES : 2008
CAPACITY
LENGTH : 6000 mm – 12200 mm
SIZE : 22” – 80”
PRODUCT CAPA : 4 pcs / hr
PIPE ROLL CON’V & SKIKD DIE
PRODUCTION ATES : 1991
CAPACITY
LENGTH : 6000 mm – 12200 mm
WEIGHT : MAX 20 TON
SIZE : 22” – 80”
PRODUCT CAPA : 4 pcs / hr
Ref. 6135
COPPER PRODUCTION LINES
Products:copper tube/copper Drawn Products/Copper strips
Made year of machines: 1990
Equipment List
Extruder (2660 tons)
Tube reducer
Cold Drawn machine
Annealing furnaces
Inner Machine
tion machine
Forming machines
Hot rolling mill
Sided beveling machine
Continuous annealing Line
Pilger mills
Straghtner
Materials:Copper billets and Copper cakes
Production tube diameter size: 3.4~34mm
Ref. 61310
EMIL WOLFF (DE) - SPIRAL WELDED TUBE MANUFACTURING LINE - 1968 (DIAMETERS 159-1600 MM)
EMIL WOLFF (DE) - SPIRAL WELDED TUBE MANUFACTURING LINE - 1968
diameters 159-1600 mm
- wall thickness 4-12 mm
- WELDING SPEED (=PRODUCTIVITY): 0,6-1,8 m/minute
- two LINCOLN welding units with 2x 1500 A
- coil weight: 3-18 t
- with ULTRASOUND control unit
- with tube end-lathe
- complete line
- under power
Ref. 51361
