6.4 Litre V-8 Connecting Rod Production Machining Line Installed 1999-2000
The connecting rod production machining line is for mass production of 6.4 Litre V-8 connecting rods. Machining from either steel or powdered metal blanks to final inspection of finished parts, the transfer line is engineered to produce 684 parts per hour. The line includes hard and perishable tooling; spare parts, and complete machine documentation.
*Note: The system has been tooled for 7.3, 6.0, 6.4 angled and 6.4 straight rods*
Operation Station Description Equipment
Operation 10
1 Auto Load 4 Parts
2 Rough Mill Non Datum Face
3 Rough Mill Datum Face
4 LH Mill Side Locator
5 RH Rough Bore & Chamfer Crank Bore &
Pin Bore Tri-Way Transfer
6 Finish Chamfer Pin Bore. Semi Finish & Chamfer
Crank Bore
7 Gage Crank & Pin Bores
8 Broach "V" Notch Crank Bore Auto Unload
*Operation 10 Incorporates: Inline Gage System, Quick Change Tool Holders; Programmable Servo Control Motors, Distributive Controls, Allen Bradley, Indramat Servo Controls, Broken Belt Detection, Dry Floor Guarding Interlocked, 85% Uptime, Spindle IRD Monitoring, Ergonomic Work Height 36" VS 42", Harpoon Coolant Flume System*
Operation 15
Auto Unload/Load ABB Robots
Operation 20
1 Auto Load 4 Parts
2 Mill 8 Bolt Seats
3 Deburr 8 Bolt Seats
4 First Pass Drill & Chamfer 8 Bolt Seats
5 Second Pass Drill 8 Bolt Holes
6 CBore 8 Bolt Holes
7 Ream 8 Bolt Holes Tri-Way Transfer
8 Air Blow Off
9 Air Blow Off
10 Roll Form Tap 8 Bolt Holes
11 Probe With Blow Off Auto Unload
*Operation 20 Incorporates: Distributive Controls: Allen Bradley Controls/Indramat Servo Controls; Broken Belt Detection, Dry Floor Guarding Interlocked, 85% Uptime, Spindle IRD Monitoring, Ergonomic Work Height 36" VS 42", Harpoon Coolant Flume System, EMS Variable Frequency Drives, Allen Bradley Tool Monitoring, Xycom Gauge Equipment*
Operation 25
Auto Unload/Load ABB Robots
Operation 30
1 Loads & Shuffle 4 Parts
3 Fracture 2 Parts
5 Wire Brush 2 Parts
7 Insert & Pre Torque 4 Bolts Tri-Way Transfer
9 Torque 4 Bolts
11 Press In Wrist Pin Bushing 2 Parts
13 Roller Burnish Wrist Pin Bushings 2 Parts
15 Shuttle & Unload 4 Parts
*Operation 30 Incorporates: Quick Change Tooling Connections For Brush Stations, Adjustable Torque Settings For Wrenches*
Operation 35
Auto Unload/Load ABB Robots
Operation 40
1 Auto Unload 4 Parts
2 Rough Mill Tee Pee Non Datum Side
3 Rough Mill Tee Pee Datum Side
4 Finish Mill Grind Non Datum Face
5 Finish Mill Grind Datum Face
6 Finish Generate Tee Pee Pace & Chamfer
Pin Bushing Tri-Way Transfer
7 Finish Generate Tee Pee Pace & Chamfer
Pin Bushing
8 Semi-Finish Generate Tee Pee Pace & Chamfer
Pin Bushing
9 Finish Pin & Crank Bores
10 Gage Pin & Crank Bores & Part Thickness
11 Mill Lock Notches
*Operation 40 Incorporates: Inline Gage System, Quick Change Tool Holders, Programmable Servo Control Motors, 10HP 10,000 RPM Grind Motors, 20HP 3,600 RPM Milling Motors: Distributive Controls, Allen Bradley, Indramat Servo Controls; Broken Belt Detection, Dry Floor Guarding Interlocked, 85% Uptime, Spindle IRD Monitoring, Ergonomic Work Height 36" VS 42", Harpoon Coolant Flume System*
Operation 45
Auto Unload/Load ABB Robots
Operation 60
1 1st Pass Crank
2 2nd Pass Crank Bore
3 Finish Crank Bore Nagel Hone
4 1st Pass Pin Bore
5 Finish Pass Pin Bore
*Operation 60 Incorporates: Inline Gage System, Quick Change Tool Holders, Programmable Servo Control Motors: Distributive Controls, Allen Bradley, Indramat Servo Controls*
Operation 70
Washer Cinetic
*Operation 70 Incorporates: Programmable Control: Allen Bradley, Indramat Servo Controls*
Operation 75
Auto Unload/Load ABB Robots
Ref. CGS10132
Wire Rod Mill for Special High Grade Steel
This plant produces wire rod from special (high grade) steel, sold as bearing-, cold heading and cold extrusion-,spring-, welding-high carbon-, tool- and special mild steels.
Incoming Material: Billets 160 x 160 mm x 7,2 M length
Output: Wirerod diam 5,5 to 21 mm
Capacity: 350.000 Ton per Yaer based on 5 shifts.
The Mill consist of:
Intake Conveyor for Billets
Reheat Furnace
Roughing Stand with Gapcontrol and Siemens PLC 2002/2003
Endless Bar Rolling system 2001
Two Intermediate Stands 1998
Flying Shear
Eight Stands
Shear
Waterboxes
Four Stand Finishing Stands
Watercoolant
Finishing Block
Shear + Eddy Current
Ten Stand Wirerod Block with Gapcontrol
Run-Out: Coolant Bed, Coil Former, Coil Handling 2008
Many Spare Rolls and misc. Spare Parts.
The whole Mill is well maintained and constantly upgraded with the latest controls.
It is a real nice mill.
Ref. CGS101336
Hitachi 1957 Strip Width 600-1270 Mm Rolling Mills ( Stainless )
Hitachi 1957 Strip Width 600-1270 Mm Rolling Mills ( Stainless )
Rolling mills ( stainless )
-20 Hi mill Hitachi 1957 strip width 600-1270 mm, input thickness 0.3-5.5 mm Scope of supply
1270 mm Capacity:T/R:22500~2250kg at 240m/min Coil Lamp
PO/R:3900kg at 193m/min PO/R Leveler
Main Motor: Mill Body, T/R
Mill:DC1400HP 178/358rpm Right/Left Coil Car
T/R:DC1200HP 150/450rpm Roll Convayer
PO/R:DC 170HP 300/900rpm Hydraulic Tank,Pump and Valve Stand
Speed: 0~120m/min, 240m/min Luburication Oil Tank,Pump and Cooler
Materials:Stainless Steel Rolling Oil Tank,Pump and Cooler
Thickness:Entry 0.3~5.5mm,Delivery 0.1~4.0mm Spur mic Filter Tank,Pump and Drain Tank
Mg Equipment
Control Panels
- 20 Hi mill Sundwig 1988 speed ; max 500 meters/min
for thin plate strip width 300-600 mm
600 mm strip width thickness input 0.8-0.2 mm
exit 0.01-0.025 mm
total running hours 120,000 hours
total production 28,000 tons
- 4 Hi Mill Stainless IHI 2001 Driving Time 2001~2012 running, 2013 ~ stop Bright annealing
500 mm Mon production 1,300ton, Meterial-2~3t Coil / Product 0.3t Length 45m.
1300 tons/mon Stainless Mill LNG Buner 14sets
Mill Stand IHI -Japan Control Auto.
Rolling Mill Main Motor 600Hp. Shinko Japan B/E(Annealing)
#1, 2 Recoiler Motor 400Hp. x 2sets Shinko -Japan LNG Buner 2sets
Back up roll 700Φ Cooling Blower
Working roll 165Φ Slitter #1 Width 500mm(Max.2.0t ~Min.0.3t)
Down Hyd. Cylinder Slitter #2 Width 470mm(Max. 2.0t ~Min.0.3t)
Work side-300Φ 200ton Roll grinder
Drop side-300Φ 200ton Between center 500~1,500mm
Hyd. unit High, Low Grinding 230Φ
AGC
Max. 500mm ~ Min. 200mm
Thickness 3.0t ~ 2.5t
Weight 3.5ton
Speed 200
- 6 Hi mill ,1250 mm Hitachi 1971 strip width 650-1250 mm No of work rolls : 204 rolls
470,000 tons/year rolling speed 0-500/1400 MPM ( 140 rolls never used)
annual production capacity 470,000 tons
thickness entry 1.6-6.0 mm
exit 0.3-3.6 mm
- 4 Hi mill ,2050mm Kobe steel 1980 thickness:1.6-6.5tmm More details will be available
700,000tons/year width:600-2050mm toward end of 2013
Max.coil weight:50ton
Length of Line :280m
- 12 Hi mill Kobe steel 1975 Reversible stopped production in 2011
1250 mm strip width 4 column, hydraulic
stainless/carbon steel input thick 3.2 mm, output thick: 0.4-1.8 mm
Work roll size: 80mm x1400mm/150mm x1400mm
Support roll: 300mm x1360mm Coil width :900-1250mm
Allow rolling force: 450 tons Coil weight: Max 22 ton
Rolling speed: 300m/min Coil ID: 508mm
Main motor: DC 800KW Coil OD :700-1850mm
reel motor: DC600KW
Power: AC 6600V, 60HZ, 3P
Ref. CGS101339
Hot Steel Slab Rolling Mill
Hot Steel Slab Rolling Mill
hot steel slab rolling mill Nakayama 1979 upgraded in 2005 Installed
3 Hi , strip width 2100mm Engineering input thickness 170mm/200mm/230mm/250mm power off Motor :1800kw, maker:Yaskawa(Japan), year1982
18,000 tons/month
800-1600 mm width Reduction gear:Hasec(Japan) year1995
output thickness 9-50mm, 800-2100mm width contrl panel:Toshiba(Japan)
Slab Heating Furnace (#2) with pusher(40T/Hr) 1
-Slab transfer escalater 1set
-Roll changer 1set
-Hot rolling Mill with mill drive 1set
-Entry and Exit roller table 1set
-Tilting table(Entry, Exit) 1set
-Electric controller for mill plant 1set
-Hot leveller with cooling box 1set
- Plate transfer table 1set
- Cold leveller without table 1set
total machine weight 5,000 tons
Ref. CGS101340
