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EMIL WOLFF (DE) - SPIRAL WELDED TUBE MANUFACTURING LINE - 1968 (COIL WEIGHT: 3-18 T

diameters 159-1600 mm
- wall thickness 4-12 mm
- WELDING SPEED (=PRODUCTIVITY): 0,6-1,8 m/minute
- two LINCOLN welding units with 2x 1500 A
- coil weight: 3-18 t
- with ULTRASOUND control unit
- with tube end-lathe
- complete line
- under power

 

Ref. 51361

STEEL PLATE MILL COMPLETE PLANT

STEEL PLATE MILL COMPLETE PLANT

Category  Content Note
1. Installed Year  1990.12 Operated 22 years
2. Product (mm)  6~100 Steel Plate High Tensile Steel :AH32, DH 32
Shipbuilding Certificate : A,B,D
3. Capacity (TON/YEAR)  700,000 Max One Million (Ton/Year) Recorded 2008


4. Slab Thickness (mm) 130-300 
 Width (mm) 1,200 ~ 2000 Slab Supply : CST, BSL, POSCO, IFE, etc.
 Length (mm) 2000 – 3000 

 


5. Plate

 Thickness (mm)  6-100 
 Width (mm) 915-3048 1. Thin plate standard :
Thickness 6mm – 8mm
2. Thick Plate Standard :
Thickness Over 40mm
 Length (mm) Max 40,000 

6.Personnel Operator  31 (Sub : 178) Total : 288 Personnel
 Maintenance 44 (Sub : 35) 

 
1. Reheating Furnace
Category Reheating Furnace
Type Walking Beam 3 Row Charging x 1 EA
Size 10,400 W x 50,000L x,440H
Capacity  250 T/Hr
Fuel LNG


2-1 Descale System

Category Descale Pump Note
 Pump Multi – Stage Centrifugal x 2 EA 


Keep
2 Spare
Discharge Pressure (kg/cm2) 190 
Suction Pressure (kg/cm2) 6.4-7 
Design Capacity (GPM) 1,750 
Maker UNION / USA 

 

2-2) Descale System

Category Descale Motor
Type HRA7 563-4
Voltage (V) X Current (A) 3,300 / 449
Capacity (KW) x Pote (P) 2,240 /4
Maker Hyundai / Korea


3.Mill Stand

Category Mill Stand
Type  4 Hi Reversing Mill
Roll Size (Weight) Work Roll 950 mm Øx 3430mmL (24 Tons)
Back Up Roll 1,780 mm Ø x 3430 mml (84 Tons)
Main Motor DC 5000 HP x 2 (Twin Drive)
Force (Tons) Max, 5400

 


3-1 Main Motor


Category Main Motor Note
Type Direct Current Mot (Top Bottom) 

Keep
1 Spare
Capacity (HP) x Dole (P) 5000 X 18 
Voltage (V) x Current (A) 750 x 5450 
Revolution (RPM) 40/100 
Maker General Electric / USA 


3-2 Mill Spindle

Category Mill Spindle Note
Size Ø 1,219.2 x 11.341L x 2EA (Top, Bottom) 
Material ASTM A470 Class 7 Forged Steel (3.5% Nic Mov) 
Tensile Strength (N/m2) Min 1060 Aim 1130
Yield Strength (N/m2) Min 860 0.2% Offset


3-3) AGC Cylinder

Category AGC Cylinder Note
System Pressure (Kg/cm2) 317-1.02 
Keep
2 Spare
Working Stroke (mm) 30 
AGC Cylinder Dia (mm) 1,194 
Material  SNCM439 


3-4 Roll Grinder

Category Roll Grinder Note
Roll Size Work Roll (959mm x 3430 mm x 6260 mm)
Back up roll (1780 mm x 3430 x 7140 mm) Swing of Carridge
Grinding Distance 5500 mm 
Wheel RPM 450 – 900 RPM 
Maker / Model  TOSHIBA / KWA – 1880 C 

 
4.r-ray (Mill, Final Line)


Category r-ray
Type SCINTILLATION
Radiation CS137
Range (mm) 6-120
Cooling System  Water Cooling System
Maker  Eberline / Germany


5. Auto Shape Measuring Machine


Category ASM
Type CCD Camera
Length Laser Doppler Type
Width (mm) / Temperature (* ) 3600 / 385 – 1699
Maker NCS / Japan

6.  Hot Leveller

Category Hot Leveller Note
Type 4 High Reversing Mill 


Material
W.R. & B.UR
BS CR7 Mo+V
Levelling Size Max 100 MMt x Max 3660 mmW 
Motor DC 200/400 HP x 420 / B40 / 1000 RPM 
Speed (m/MIN) 33.53 
Roll Size Work Roll : 380 mm Ø x 3920 (Top3 Bottom 4)
Back Up Roll : 430 mm Ø x 550 / 600 mmL (Top9, Bottom 12)
Hold Down Roll : 380 mm Ø x 3920 mml (Entry 1, Exit 1) 


7. Hot Dividing Shear

Category Hot Dividing Shear
Type Up Cut
Capacity Cutting Size : MAX 40 mmT x Max 4000 mmW
Motor  DC 275 HP x 390RPM
Cycle (CPM) 12
Force (Ton) 270

 

8. Cooling Bed #1,2

Category Cooling Bed
Type Dog Chain
Width (mm) 27000 x 25000 x EA
Length (mm) 60,500
Speed (m/sec) 0.5


9. Marking Machine

Category Dot Marking
Type Dot Spray
Length Laser Doppler
Component Steep Motor
Maker Marktec Korea


10. Squaring Shear

Category Square Shear
Type Rocking Down Cut
Cutting 6.0 ~ 40
Cutting Width (mm) 4000
Power (HP) DC 275x 2 EA


11. Rotary Side Trimmer

Category Rotary Side Trimmer
Type Rotary Side Trimmer
Cutting Thickness (mm) Max 20
Cutting Width (mm) 800 ~ 3200
Power DC 150 HP x 2EA
Cutting Speed (m/min 30~60

 
12. End Shear


Category End Shear
Type Rocking Down Cut
Cutting Thickness (mm) Max 20
Cutting Width (mm) 800 ~ 3200
Power (HP) DC 200 x 1 EA
Cutting Speed (Cuts / Min) 12


13. Double Side Shear

Category Double Side Shear
Type Punch Cut
Cutting Thickness (mm) 6.0 ~ 4.0
Cutting Width (mm) 1000
Power (HP) DC 550 x 2 EA
Cutting Speed (Cuts / Min) 12
Cutting Pitch (mm) 800 ~ 1000


14. Dividing Shear


Category Double Side Shear
Type Rocking Down Cut
Cutting Thickness (mm) 6.0 ~ 4.0
Cutting Width (mm) 3600
Power (HP) DC 415 x 2EA
Cutting Speed (Cuts / Min) 16~24

 

 


15. Cold Leveller


Category Cold Leveler Note
Type 4 High Reversing Mill 
Capacity 4.5 – 12 mm T x Max. 3500 mmW 
Motor  DC 150 HP x 460 RPM 
Speed (m/Min) 8.5 
Roll Size Work Roll : 227 mm Ø x 3.960 mm ( ToD6, Bottom 5)
Back Up Roll : 220 mm Ø x 480 mmL (Top28 Bottom 20)
Pinch Roll : 305 mm Ø x 3,950 mml (Entry 1, Exit) 


Material
W.R.  : SU12
B.U.R. : S45C


16. Marking Machine (Side Marking)

Category Side Marking
Type Air Cylinder
Marking Speed (m/sec) D (Stop Work)
Component  Step Motor
Maker Autodata / Korea


17. Marking Machine (Stamping Marking)

Category Stamping Marking
Type Head Pin
Marking Speed (m/sec) 0 (Stop Work)
Component  Motor
Maker NUMTEC / GERMANY


18. Shot & Primer Painting


Category Pretreatment Note
Work Speed (m/min) Max 3 ~6 


Installed Year : 2010
Roller Length (m/min) 4,300 
Roller Pitch (m/min) 1000 
Roller Diameter STP12”( Ø318.5) # Sch40 
Motor  15 HP x 4P X IP 54 

 

19. Plasma Cutting Machine

Category Plasma Note
Maker KOKE / JAPAN 

 

Installed Year : 2011
Model No.  MYNUC (N/C) SUPER 400 PLUS (PLASMA) 
N./C TYPE RACK & PINION TYPE (X & Y AXIS) 
Cutting Width (MM) Max 3,800 
Cutting Thickness (mm) 6 ~ 38) 
Cutting Speed (mm/min) 100 ~ 6000 
Travelling Speed (mm/min) Max. 24,000 
Power Supply (V) 440 v Voltage Hunting (under 3%)


20. Overhead Crane

Category Crane
Outside Yard – Shipping Yard 33EA
Type Hook & Magnet
Rated Load (Ton) 8 ~ 160
Span (mm) 13000 ~ 34500
Height (mm) 5000 ~ 13000
Standard Speed (m/min) 60-100


21. Water Utility

Category (Pond) Volume


Direct
Water Scap (Pit (m2) 3354
 Clarifier (m2) 2014 x 2EA
 1st Treatment (m2) 1321
 Direct (m2) 5274
 Thickner (m2) 353
Indirect
Water Indirect (m2) 2500
 Reheat Furnace Outside (m2) 274

 

22.154Kv Sub- Station


Category Sub Station Note
Standard Type (KVA) 30,000 / 40,000 1EA
Frequency (Hz) 60 
Voltage (V) 154,000 / 23,000 
Breaker Gas Circuit Breaker 
Maker Lee Chun Electric Company 

 


Ref.  31356

ERW TUBE MILL COMPLETE PLANT

USED ERW TUBE MILL COMPLETE PLANT

PLANT DESCRIPTION

-Three ERW Tube mill line
-Galvanzing line

Factory Area – Tube Mill  : (Area) 13.200 m2  )  (Factory Size (Length 420 m x
                           Galvanizing Line : 6.600 m2     )  Width 72m x Height 15.9m)
Total                                                  19.800 m2
Require work force : Total 31 Workers / 1 Shift
(Tube Mill 18. Gal : 9 packing : 4)

Require work force : Total 31 workers / 1 shift (Tube Mill : 18. Gal. 9 packing : 4)

Production Capacity
 Unit Current System Conditional System
  1 Shift 1 Shift 2 Shift 3 Shift
Monthly Capacity Ton / Mon 1,300 Ton 1200 2400 3500
Operation Mode % 85 85 85 85
Yield Rate % 95 95 95 95
Operating Hour Hr / Day 8.5 8 16 24
Tube Mill
 Reqd
Workers 
            Gal Line
Packing  

Person 18 18 36 54
  9 9 18 27
  4 4 8 12
  31 31 62 93
  

 

 

3. EQUIPMENT STATUS


  # 1 ERW MILL #2 ERW MILL # 3 ERW MILL SLITTER
WELDING TYPE High frequency induction High Frequency Induction High Frequency Induction 
Frequency Capacity (Kw) 350 Ø 300 450 

Production Standard Min 15A (Ø 15.9)
40A (Ø60.8) 25a (Ø15.9) 65A (Ø76.3)
 H-Coil Width (min 850 max. 1.300
 Max 40A (Ø60.8) 50A (Ø60.8) 150A (Ø216.3) Coil Weight : Max 25 Ton
Production Length Min 5 m 5 m 4 m 
 Max 8 m 8 m 13 m 
     
Production Thickness Min 1.0 1.0 14 1.0 T
 Max 3.5 3.9 6.8 7.0 T
Line Speed (Max) 100 m / min 100 m / min 40 m / min 90 m / min

 


Cutter Type
 Motor Capac DC 15 KW 220 V DC 15 KW 220 V DC 22 KW 220 V 
 Cutting type Press Cutter Press Cutter Saw Cutter 
 Diameter Ø 15.9 – 60.8 Ø33.4 ~ 60.8 Ø 73.0 ~ 216.5 
 Thickness 3.5T 5.16 T 5.16T, 10.3 T 
 Speed 25/min 30 / min 10 / min 
 Length 8m 8 m 13 m 

 

Leveller Spec Motor Capa AC 4P 22 KW 220 V AC4/8P 18 5KW 220 V  
 Diameter Ø15.9 ~ 60.8 Ø21.0 ~ 60.8 Ø60.2~216.5 
 Thickness 1.0~3.5T 1.4 ~ 3.9t 1.4~6 8T 
 Length (max) 9m 7.5m 16m 
 Speed (max) 115~150 m/min 115~150 m/min 90m/min 

 

End Facer
Spec Motor Capa AC4P 4.4 KW 220 V AC 4P 5.5 KW 220 V AC 15 KW 220 V 
 Diameter Ø19.1 ~ 76.3 Ø19.1 ~76.3 Ø50.919.1 
 Thickness 1.0~3.9T 1.0~5.0T 1.4~9.5T 
 Length (MAX) 4M ~8M 4M~8M 4M~14M 
 Speed (max) 950 tubes/hr 950 tubes/hr 65A : 300 Min
150 A : 250 min 

 

4. GALVANIZING LINE

GALVANIZING EQUIPMENTLIS & SPECIFICATION

  Capacity Remark
 Surfuric acid tank 1.500 W x 1.500 H x 8,500 L 
 Water Tank 1,500 W x 1500 H x 8500 L 
 Flux Tank 1,300 W x 1,500 H, 8500 L 
 Type Dry Type 
 Size 1750 W x 2000 H x 8500 L 
 Temperature 450~4600C 
 Burner Consumption rate SSL/hr x 4ea 
 Pipe dipping type Sinker & Star wheel 
 Dipping  Kick off & Pick up 
 Out blewing Air blowing 
 Inner blewing Steam blowing 100A or more Mandrel type
 Min 4 m 
 Max 7.4 m 
 15-A ~ 25A 3 Pipes 
 32A~50A 2 Pipes 
 65A~150 A 1 Pipes 
Dipping Speed 20~80 m / min 

Coolant Size 1600 W x 1.250H x 9000 L 
 Temperature 70 -80 0C 


BOILER Amount of evaporation 5000 kg/hr 
 Steam pressure (max) 10 kg/cm2 
 Steam pressure (use) 8 kg/cm2 
 Fuel LNG Gas Gas boiled replaced in 2005

 


31358

Steel Sheet Cold Rolling Mill

Basic Specification

#2 Rolling Mill (#2RM)

  Spec.

MAKER MECHANICAL IHI (HITACHI)
 ELECTRICAL HITACHI (MELCO)
MADE YEAR 1971
CAPACITY (TON/YEAR) 470,000
TYPE 6 HI HYDRUALLIC ROLLING TYPE
INTERNAL DIAMETER
(mm) Entry 562,616
 Delivery 508
EXTERNAL DIAMETER
(mm) Entry 900 ~ 1950
 Delivery 900 ~ 1850
COIL (TON) 3~22.5

THICKNESS (MM) MATERIAL 1.6 ~ 6.0
 FINAL PRODUCT 0.3 ~ 3.6
WIDTH (m) 600 ~ 1250
Rolling Speed (MPM) 0 ~ 510 / 1400
Rolling Force (Ton) 2.800

 
1.1 # 2RM Revamping History

Product Name Period  Item Maker
AGC Upgrade 1989.5 ~ AGC Cylinder Strok : Short + Long GE
X-ray Introduction 1989.5 - Thickness Measurement System X-Ray : X-Ray Toshiba
  -Mill type : 4 HI + 6 Hi Hitachi
  - Max Speed : 600 – 1400 mpm Hitachi
  -AGC Upgrade : GE – Hitachi Hitachi
  -Xray – Thickness Measuring System Change (Tosgauge 5511) Toshiba
  Exit AFC System Introduction (Version 3.0) ABB
  -Exit AFC System Introduction (Version 3.0) ABB
Ent. AFC Introduction 2000.7 -Entr. AFC System Introduction ABB
DEM Filter Introduction 200 L 9 -Filteration Capa : 200 m2/hr

-Matric Dia : Dia 800 mm Daido Mech
Project Block 2007.3 -Project Block & IMR Shift Frame Change  Korea
X-Ray Upgrade 2007.3 -Xray Version Upgrade : Tosgage 6611 – 7511

-Measuring Head & Electrical Equipment Change 

Toshiba
AFC Upgrade 2007.3 -AFC Version Upgrade : Stressometer 3.0 – 7.0

Rolli Force Meter Install ABB


C-2 # 2 ROLLING MILL (# 2RM)

1. Index of Part

1.1 Entry Double Coil Car & Coil Skid
1.2 Entry Coil Car
1.3 Pay Off Reel
1.4 1.3 Holl Feeder
1.5 6 – High Reversing Mill Strand
1.6 Bearing and Chocks
1.7 Mill Entry and Delivery Guide
1.8 Roll Changing Device
1.9 Hyd Roll Positioning Device (Screw Down Device)
1.10 Rolls
1.11  Main Drive Spindle
1.12  Main Mill Drive
1.13   Entry Tension Reel
1.14   Delivery Tension Reel
1.15   Delivery Coil Car
1.16   Delivery Coil Skid
1.17   Gear Lubrication System
1.18   Oil Mist Lubrication System
1.19   Roll Coolant System
1.20   Mill Hyd System
1.21  Aux ‘Hyd’ System
1.22  Valve Stand
1.23   Fume Exhaust System
1.24   Oil Cellar Ventilation System
1.25   Sump Drainage Pump


2 Spec’ of Parts
2.1 Entry Double Coil Car & Coil Skid

PARTS

 

PART NAME TYPE QUANTITY
Skid 22.5 Ton 5
#1 Coil Car 4~ Wheel, Box Type 1
#2 Coil Car 4~ Wheel. Box Type 1


Hyd. Cylinder Ø 280 x 526 St. (#1 Coil Car Lift) 1
 Ø 280 x 7820 St. (#2 Coil Car Lift) 1

Hyd. Motor Ø 70 kg / cm2 x 15 rpm 
2

 Torgue : 170 kg.m 


2.2 Entry Coil Car

PART

PART NAME TYPE QUANTITY
TYPE 4~ Wheel. Box Type 1
Hyd. Cylinder Ø 280 x 900 St (Ram Type – Lift) 1

Hyd. Motor Ø 70 kg / cm2 x 15 rpm 
1

 Torgue : 170 kg.m 

2.3 Pay Off Reel

SPECIFICATION

 SPEC
Type Overhang Single Mandrel 4 Segments
Strip Tension Max. 5,000 kg up to 500 mpm
Unwinding Speed Max. 500 mpm
Gear Ratio ¼.08
Motor DC 400 kw x 375 / 1,125 rpm


PART
PART NAME TYPE QUANTITY
Drum Segment : 4
Dia : Max Ø 570 Min Ø 510 Tur, Ø 560 1
Rotary Cylinder Ø 460 x 87.1 st. 1
Reduction Gear Single Helical Gear 1-1/4.08, 1 Speed 1
Snubber Roll Roll : Ø 300 x 500 L
Hyd. Cylinder : Ø410 x Ø71 x 355 St.
Hyd. Motor : 69 rpm x 94 kg.m 1
1

1
Reel Shift Hyd. Cylinder Ø 250 x Ø 112  2, 200 St. 1
Drive Motor  DC 400 kw x 375 / 1, 125 rpm 1

 

2.4.3 Roll Feeder

SPEC

 SPEC
Feeding Speed Max. 45 rpm
Motor AC18, 5 kw x 60 rpm


PART

PART NAME TYPE QUANTITY

 

3 Roll Feeder Top Roll : Ø 240 x 1,500 L
Bottom Rol : Ø 240 x 1500 L
Bending Roll : Ø 240 x 1500 L
Hyd’ Cylinder : Ø 160 x Ø80 x 200 St.
Motr : AC 18 : 5 kw x 60 rpm
Universal Joint : Torque 600 kg.m 1
1
1

2
1
1
Coil End Opener Hyd Cyl : Ø63 x Ø35.5 x 860 st 1
Threading Table Hyd Cyl : Ø63 x Ø35.5 x 750 st.
Hyd Cyl : Ø100 x Ø56 x 400 St. 1


1


2.4 6- High Reversing Mill Stand

SPEC.
 SPEC.
MILL TYPE 6 – High Mill (UC – Mill)
Roll Dimension Ø385 / Ø 400 / Ø1,000 x 1,42 OL Barrel
Mill Drive  Work Roll Drive
Press Type Hyd AGC Screw Down
Mill Motor DC 2 x 2.500 KW


PART

PART NAME TYPE QUANTITY

 

PROJECT BLOCK Top Back Roll Balance Cylinder
-Hyd Cylinder : Ø63 x 45 x 189.5 St.
Intermediate roll increase bender cylinder
- Hyd Cylinder : Ø90 x Ø70 x 94.5 / 90 st.
 Work Roll Increase & Decrease Bender 8

16

8
Back Chock Clamp Hyd Cylinder : Ø 50 x Ø 28 x 50 St. 4
Work Chock Hyd Cylinder : Ø50 x Ø28 x 40 St 2
Pass Line Adjusting Device Hyd Cylinder : Ø125 x Ø71 x 185 St
Hyd Ram Cylinder : Ø 100 x Ø 70 x 185 St. 2

4
Intermediate Roll
Shifting Device Hyd Cylinder : Ø180 x Ø90 x 450 St. 2
Mill Front Shutter Size : 3,61 5w x 2.800 h x 3065 St. 1

 

2.6Beairng AND Chocks


PART
PART NAME TYPE QUANTITY
Work Roll Bearing Type : Row Tappered Roller Bearing
Size : Ø 220 x Ø 295 x 31 SL
Lubrication : Pre-Pack Grease 


4
Work Roll Chock Type : Bottom Chock: Wheel
Material : Cast Steel 4
Intermediate Roll Bearing Type : Row Tappered Roller Bearing
Size : Ø240 x Ø338 x 340 L
Lubrication : Pre-Pack Grease 

4
Intermediate Roll Chock Type : Bottom Chock Wheel
Material : Cast Steel
Chock Liner ; Brass Plate 

4
 Radial Bearing
Type : Row Cylinderical Roller Bearing
Size : Ø600 x Ø 885 x 660L
Lubrication ; Oil Mist
Thrust Bearing
Type : Row Tapered Roller Bearing
Size : Ø 400 x Ø 650 x 240 L
Lubrication : Oil Mist 4


2
Back up Roll Chock Type : Bottom Chock Wheel
Material ; Cast STEEL 4

Back Up Roll Wiper Type : Spring Holder
Location : Top2Bottom 1 3


2.7 Mill Entry and Delivery Guide
PART

PART NAME TYPE QUANTITY
Entry Thickness Gauge  X-Ray : 0.1 ~ 5.0 mm (Toshiba)
Hyd. Cylinder : Ø63 x Ø35.5 x 1500 St. 1
Delivery Thickness Gauge X-Ray : 0.1 ~ 5.0 mm (Toshiba)
Hyd Cylinder : Ø80 x Ø45 x 2500 St. 1
Thickness

Gauge Protector Entry : Air Cylinder Ø 200 x Ø50 x 900 St.
Delivery : Air Cylinder Ø 200 x Ø50 x 900 St. 1

1
Hole Down Clamp AIR Cylinder : Ø 250 x Ø 63 x 320 St.
Hyd Motor : H 390 DD2 – xy x 60 rpm
Selsysn : TA1664N
Lead Screw : TM 60 x p5
Wood Wiper : Handle Clamp Type 2
1
1
2

9
Side Guide Roll : Ø 86 x 70 L 8
Entry & Delivery Work Roll Guide Entry : Air Cylinder Ø 125 x Ø40 x 200 St.
Delivery : Air Cylinder Ø100 x Ø32 x 200 St. 1
2
Cobble Guard Entry : Air Cylinder Ø 250 x Ø63 x 480 St.
Delivery : Air Cylinder Ø180 x Ø50 480 St. 2
2
Entry Strip Shape Strip Shaper Meter
Roll : Ø313 x 1412 St.
-Motor : ABB – M2AA 160 L
Hyd. Cylinder : Ø40 x Ø22 x 310 St.
Guide Table
Hyd. Cylinder : Ø63  Ø35.5 x 760 St. 


1
Delivery Strip Shape Meter & Guide Strip Shape Meter
Roll : Ø313 x 1412 St.
Motor : ABB – MBT 160 M
Guide Table
Hyd Cylinder : Ø63 x v35.5 x 760 St. 


1


2.8 Roll Changing Device


SPEC

 SPEC


W/R & IMR
Changing Device Type : Hyd Cylinder
Stroke : 6000 mm (W/R) 6,025 (Car)
Changing Speed of car : Max. 125 mm / s
Min 20 mm/s

Side Shift Stroke : 1.330 mm
Side Shift Speed : 50 mm/s
B.U.R.
Changing Device Type : Hyd Operated Wheel type
Changing Stroke : 5,000 mm
Changing Speed : Max. 125 mm /s
Min 20 mm / s

PART

PART NAME TYPE QUANTITY
Hyd. Cylinder Ø63 x Ø 35.5 x 60 St. 2
Hyd. Cylidner Ø 100 x Ø90 x 1350 St. 1
Hyd. Cylinder  Ø 224 X Ø160 X 6035 St. 1
Hyd. Cylinder  Ø63 x Ø35.5 x 250 St. 2

 

2.9 Hyd Roll Positioning Device (Screw Down Device)

PART

PART NAME TYPE QUANTITY
Screw Dia : Ø460
Pitch : 10 mm
Type : TM 460
Screw Speed : 10.3 ~ 26 mpm
 


2
Worm Gar PCD : 1,042.975 mm 2
Cone Worm  PCD : 176, 225m
1750 (Single) 
2
Motor DC 55 kw, 0~515/1,300 rpm 2
REDUCER  2
Plateform  2
Age Cylinder : Ø460 x 210 St.
Operating Pressure ; 210 kg / car 2


2.10 Roll s

PART

PART NAME TYPE QUANTITY


WORK ROLL Dia Max. Ø 385
Barrel Length : 1,420 m
Hardness ; Barrel HS 93 – 97
Journal HS40-4S 2

Intermediate Roll Dia : Max : Ø440
Barrel Length : 1395 mm
Hardnss : Barrel HS 76 – 80
Journal : HS40 – 4S 

2
Back Up Roll Dia. : Max : Ø 1000 min Ø940
Barrel Length : 1420 mm
Hardness : Barrel HS 62 – 68
Journal HS40 -4S 

2

 


SPEC
2.11 Main Drive Spindle

SPEC

 SPEC
Applied Torque Normal 61,6KN –m (6 x 280 kgf-m)
Drive Motor DC2 x 2500 kw x 310 / 840 rpm
Revolution Per 465 / 1, 260 rpm
Working Deflection Angle ON LOAD Max. 1.90
Reduction Ration 1 / 1.5


PART

PART NAME TYPE QUANTITY
Spindle Size : Ø 323.9 X 2630 l
Bal : Quantity Max. 12.1 g.cm/kg/560  rpm
Cross Bearing (2) 


2
Pinion Strand Type : Helical Gear 2

2;/12 Main Mill Drive

SPEC
 SPEC
BEARING ROLLER BEARING
REDUCTION RATIO 1 / 1.5
DRIVE MOTOR  DC 2 X 2500 KW X 310/ 840 RPM
LUBRICATION FORCED CIRCULATING LUBRICATION FOR BOTH TOOTH SURFACE BEARING

2.13 ENTRY TENSION REEL

SPEC

 SPEC
ROLLING SPEED MAX. 1400 RPM
STRIP TENSION 820 ~ 12,200 KG AT 1000 RPM
680 ~ 10, 200 KG AT 1,200 RPM
580 ~ 8740 KG AT 1,400 RPM
DRIVE MOTOR DC 2 X 1000 KW  X 260 / 900 RPM
DRUM DIA COLLAPSED : V 493
EXPANDED :/ TRUE : Ø508
GEAR RATIO APPROX. 1/1, 3846


PART

PART NAME TYPE QUANTITY


Drum Segment : 47
Diameter : Collapsed : Ø 493
Expanded / Truse : Ø508
Length : 1450 

1
Rotary Cylinder  Ø570 x 61.1 St. 1
Out Board Hyd. Cylinder : Ø125 x 430 st. – 1

Hyd Cylinder : Ø160 x Ø70 x 1450 St. 1


1
Reducer Ratio : Approx. 1/1 3846 1
Drive Motor  DC 2 x 1000 kw x 260 / 990 rpm 1


2.14 Delivery Tension Reel

SPEC

 SPEC
Rolling Speed Max. 1,400 mpm
Strip Tension 820 – 12,200 kg at 1000 mpm
680 – 10.200 kg at 1200 mpm
580 – 8740 kg at 1400 mpm
Drive Motor DC 2 x 1000 kw x 260 / 900 rpm
Drum Dia Collapsed : Ø493
Expanded / True Ø508
Gear Ratio Approx. 1/1, 3846


PART

PART NAME TYPE QUANTITY
DRUM Segment : 4
Diameter : Collapsed : Ø493
Expanded /True : Ø508
Length : 1450 


1
Rotary Cylinder Ø570 X 61.1 St. 1
Out Board Hyd. Cylinder : Ø125 x 430 St. – 1
Hyd. Cylinder ; Ø140 x 300 St. – 1 

1
Stripper Plate Hyd. Cylinder : Ø160 x Ø 70 x 1450 St. 1
Reducer Ratio : Approx. 1/1 .3846 1
Drive Motor DC2 x 1000 kw  x 260 / 990 rpm 1


2.15 Delivery Coil Car

PART

PART NAME TYPE QUANTITY
TYPE 4 WHEEL BOX TYPE 1
HYD. CYLINDER Ø 280 x 900 St. (RAM TYPE – LIFT) 1

HYD. MOTOR Ø70 KG /CM2 x 15 rpm 1
 TORGUE : 170 kg.m 1


2.16 DELIVERY COIL SKID


PART
PART NAME TYPE QUANTITY
SKID 22.5 TON 1

2.17 GEAR LUBRICATION SYSTEM


SPEC
 SPEC
TANK Capacity : 8000 L
SIZE : 3530 w x 1750 L X 1550 h
Pump Gear Pump : 5kg/cm2 x 380 L/ Min-2 Units
AC 11 kw x 1200 rpm
Operating Pressure 5kg/cm2
Fluid Gear Oil 460 Cst at 3850C
Operating Temp. 30-500C
Cooling Water 2-3 kg/cm – Max. 300C
Dry Air 3-5 kg / cm
Steam  8-10 kg / cm Saturated Steam
Power Source AC 440 V x 60 Hz x 3 Ø
Control Voltage AC 220 V x 60 Hz x 1 Ø


2.18 Oil Mist Lubrication System

SPEC

 SPEC
Fluid Mist Oil 460 Cst at 400C
Mist Pressure 20 Inch H2O
Dry Air 3-5 kg / cm2
Compressed Air 3-5 kg / cm2
Control Voltage AC 220 V x 60 Hz x 1 Ø
Solenoid Voltage AC 220 V x 60 Hz x 1 Ø


2.19 ROLL COOLANT SYSTEM

SPEC

 SPEC
TANK Clean Tank : 30,000 L Dirty Tank : 30,000 l
Pump Spray 100 m x 3.5 L/ Min – 3 Units
Hoffman Filter : 35m x 1.8L / Min 2 Units
Operating Pressure Normal 2.5 kg / cm2 Max. 10 kg / cm2
Fluid  Unstable Oil Emulsion
Operating Temp. 600C
Industrial Water 2-3 kg / cm2 Max 300C
Dry Air 3-5 kg / cm2 DEW Point – 50C
Compressed Air 3-5 kg / cm2
Steam 8-10 kg / cm2 Saturated Steam
Cooler  Plate Type Oil Cooler
Agitator Propeller Type : 5 Units
Power Source AC 440 v x 60Hz x 3 Ø
Control Voltagde AC 220 V x 60 Hz x 1 Ø

2.20 Mil Hyd System

SPEC

 SPEC
TANK 1,500 L
PUMP Type : Axial Piston Pump
Capacity : 210 kg / cm2 x 78L/Min 27
Operating Pressure 210 kg/cm2
Fluid Mineral Oil VISCOSITY ISO VG46
Operating Oil  30-500C
Accumulator 60L  x 2PCS
Cooling Water 2-3kg / CM2 Temp. 300C
Power Source AC 440 V x 60 Hz x 3 Ø
Control Voltage AC 220 V x 60 Hz x 1 Ø


2.21 AUX Hyd. System

SPEC

 SPEC
TANK 5000 L
Pump Capacity : 70 kg/cm2 x 200 L Min x 3
Operating Pressure 70 kg/cm2
Fluid Mineral Oil VISCOSITY ISO VG32
Operating Oil 30-500C
Accumulator 120L x 4 PCS
Cooling Water 2-3 kg / cm2 – Temp 300C
Power Source AC 440 V x 60Hz x 3 Ø
Control Voltage AC 220 V x 60 Hz x 1 Ø


2.22 Valve Stand

SPEC
 SPEC
 Aux Hyd Sys : Mineral Oil VG 32
Hyd Sys : Mineral Oil VG 46
 Operating Pressure :#1 – 7 V/V Stand : 70 KG/cm2
#8 V/V Stand : 210 kg/cm2
 Operating Temp. 30-500C
 Control Voltage : AC 220 V x 60 Hz x 1 Ø
Air V/V Stand Operating Pressure ; Normal 3-5 kg / cm2
 Solenoid Village : AC 220 V x 60Hz x 1 Ø

SPEC
 SPEC
Exhaust Fan 2500 m /min x 250 mm Aq-1
Eliminator 2500 m2/min 12


2.24 Oil Cellar Ventilating System

SPEC

 SPEC
Exhaust Fan Centrifugal Type Fan – 1
Capacity : Approx. 300 m2/min / 150 mm
Fire Dumper 

2.25 Sump Drainage Pump

SPEC
 SPEC
Voltage Pump 600 L/Min x 30 m – 2 (1 Spare Pump Inclusive)
Motor AC15kw, 1800 rpm (1 Spare Motor Inclusive)
Fluid Oil Cellar Drainage

 

Ref. 31357

Tube Mill - 20 Tons Slitter Line

 

Tube Mill - 20 Tons Slitter Line
I. 20 Tons Slitter Line

1.  Introduction
1.1 Production Company : Haisung Industrial System Production Year (2002)
1.2. Operated Record : 2002.10 – 2012.5
1.3 Productive Capacity : 3000 Ton /  Month

2.  Production Description
2.1 Product Standards
1.)  Thickness : 1.2 t  - 4.2 t
2) External diameter : Ø 27.2 – Ø76.3
3) Internal Diameter : 20” – 30”
4) Coil Weight : Max. 23 Ton

3. Machine Description
3.1 Uncoiler
1) Equipment Composition : Uncoiler + Car + Leveller + Crop Shear + Pinch Roll Stand
2) Essential Particular
- Contraction, extension Cylinder : Ø 180 x 420 st.
- Drive geared decelerator : 5HP : 50;1
- Crop shear hydraulic pressure clyinder : HHXM 1-1813 – 213 (haisung industrial)
- OP Desk 1 Side

3-2 Slitting
1) Equipment Composition : Slitting Stand : Scrap Winder + Tension roll Stand
2) Essential Particular

-Main Motor   : DC 55KW, 220 V
- Scrap Winder Decelerator (PSL-N-CB125-55) PMC
-OP : Desk 1Side
-Knife (B – Grade) 80 EA Possession

3.3 Recoiler
1) Equipment Composition : Separator + recoiler + Coil Car
2) Essential Particular
-Main Motor : DC 55KW, 220V
- Separator – Spacer (Knife) (B Grade) SDEA Possession:

II.  Tube Mill Unit 1 (7” Line)
1. Introduction
1-1 Production Company : DMC Making
1-2 Operation Record : 2007.5 ~ 2012 5
1.3 Production – Type of tube : General Structure Tube (Carbon Steel Pipe) or angel tube production
1-4 Production Capacity : 2,300 Ton / Month

2 Production Description
2.1 Product Standards
1) Thickness : 1.9 T ~ 7.0 t
2) External diameter : Ø76.3 mm – Ø190.7mm
3) Production length : 4.5 m ~ 12.0m
4) Production line speed : 20 m/min ~ 60 m/min

2.2 Circle Tube Product Standards : 8 Standards
1)  Ø76.3 (65A), Ø88.9 (89.1) (80A), Ø101.6 (90A), Ø114.3 (100A), V139.8 (125A), Ø168.3, Ø165.2 (150A), Ø190.7 (175A)

2.3 Pipe product Standards : 9 Standard
1) □ 75 x 45, □75 x 75, □ 100x 50, □100x 100, □127 x 75, □125 x 125, □150 x 100, □150 x 150, □200 x100

2.4 Raw material
1) Skelp O.D :   Ø 1000m  ~ Ø2200mm
2) Skelp ID : Ø508MM, Ø610MM
3) Skelp Width : 240 mm ~ 600mm
4) Skelp Weight : Max. 7.5 ton

3. Machine Description
3.1. Entry (Uncoiler)
1) Equipment Composition : Coil Car & Lifter + hold down roll & opener
2) Essential Particular

-Forward backward hydruallic pressure cylinder : HA-TC10081408250ST -, HATA80B140B1270ST
- ROTATING UNIT : 1790 – 00 1 – 113 (DUBLIN)
- OP DESK 1side

3.2 Shear Welder
1)  Equipment composition : Shearing equipment + welding machine & wire feeder
2) essential particular
- OP Desk 1side
-CO2 Welding machine and wire feeder each 1 equipment.
For repair arc welding machine 1 equipment

3-3 ACCU
1) equipment composition : accumulator
2) essential particular
-DC Motor : DC 55 KW, 440 VK 500 /2000 RPM (chung song  korea)
DC Drive : PAKER
-PNL – MASTER –K
-OP Desk 1side

3.4 Forming
1) equipment composition : Forming (pin pas) stand + side guide stand + sim guide stand
2) essential particular
- forming stand 4EA + side guide stand8EA+pin pass stand 3EA
-forming DC motor : DC 110 kw, 440 V, 500 / 2100 RPM
-Forming 2 DC Motor : DC 75 KW, 440 V, 500/21000 RPM
-Joint quick change method

3.5 Welding
1) equipment composition : squeeze stand : external bead stand + scrap winder + zinc use equipment + water cooling basin.

2) essential particular
-Squeeze stand 1EA + external bead stand 1EA + Scrap winder 1EA
-Zince use equipment metal gun 1EA

3-6 Welding machine
1) Equipment composition : High Frequency welding machine
2) Essential particular
-Welding machine : 350 KW, THERMATOOL, 300 KHz, (Solid State)
Standard Inductor (Plate form) 6EA
UPSET OP Desk 1side

3-7 ET
1) equipment composition : ET Defectoscrop equipment
2) essential particular
-On Line ET (Maker : Dr. FORSTER)

3-8 Sizing
1) Equipment Composition : Sizing Stand + Side guide Stand + Length Measure equipment _ turks head stand

2) Essential particular
-sizing stand SEA + Side guide stand 3EA-Turks head stand 2EA
- Sizing DC Motor : DC 55Kw, 440v, 500 / 2100 rpm
Sizing 2 DC Motor : DC 55KW, 440v, 500/2100 rpm
Joint Quick change method


3.9 Cutting machine
1) Equipment composition : Cutting machine + roll conveyor
2) Essential particular
-Saw Spindle : AC 90 KW, 440V, 1750 RPM
-Saw Carriage Drive : AC 42KW, 440V, 1000 RPM  (MAKER : NUSCO)
FOR CIRCLE TUBE : FOR ANGLE TUBE ROLL CONVEYOR DISDIFFERENTIATION COMOSITION
- SAW (B GRADE) 18EA
- OP DESK 1SIDE

3-10 SURFACE GRINDING
1) EQUIPMENT COMPOSITION : Surface grinding + working equipment _ Pipe arraying roll

2)  Essential particular
-Surface grinding spindle #1 : AC 15KW, 440 V, 1150 RPM, 4P
-Surface grinding spindle #2 : AC 15 KW, 440 V, 1150 RPM, 4P
- Working equipment : AC 30 KW, 440V, 1200 RPM, 6P
-Vertical Clamp type
-Standard Clamp Possession
-OP Desk 1side

3-11 Straightening Machine

1) Equipment Compostion : STRAIGHTENING MACHINE :+ ENTRY WAYOUT ROLL CONVEYOR

2) Essential particular
-upper roll3 + down roll 4 Type
-Upper roll drive motor : AC 45KW, 440 V, 1200 RPM, 6P
-Down roll Drive Motor : AC 45KW, 440 , 1200 RPM, 60
-Simplicity oil coating equipment
-OP Desk 1side

3-12 Packing
1) equipment composition : hand operated binding machine + semiautomatic packing pocket + pipe pusher

2) essential particular
-chain conveyor drive motor : 7 SHP; 4P; 1/200
-hand operated binding machine : 3EA (SIGNODE)
-OP Desk 1side

3-13. inner side bead cutting too (entire quantity : B-Grade)
1) equipment composition : inner side bead cutting tool +infeeder road
2) essential particular
-For circle tube inner side bead cutter + infeeder road : 6EA
-Substructure lever 10EA
-For angle tube infeeder : 4EA
-Portable Hydraullic Unit 1EA

3.14 Roll
1) Roll Composition : For circle tube 8 Standard, for angle tube 9 standard,
2) essential particular
-roll gage inclusion
- roll floor plan inclusion

III Tube mill Unit 2 (2”
1. Introduction
1.1 Production Company (Sam-ho metal Korea) + TSE (Surface grinding packing)
1-2 Operation Record : - 2012 S
1.3 Production type of tube : General tube (Carbon Steel Pipe) or angle tube production
1-4 Production Capacity : 900 TON / MONTH

2. Production Description
2.1 Product Standards.
1. Thickness : 14 T -= 2.9 T
2) External Diameter : Ø 27.2mm – Ø50.8 mm
3) Production Length : 4.0 m – 10 m
4) Product Line Speed : 35M/Min – 60 M/Min

2.2 Circle Tube product STANDARDS : 7 Standard
1) Ø27.2 (20A), Ø31.8, Ø33.5 (34.0)(25a) Ø38.1, Ø42.7 (32A) Ø48.6 (40A) V50.8

2.3 Pipe product standards ; 9 Standard
1) □25 x 25.4,. □40 x 20, □30 x 30, □40 x 40, □50 x 30, □ 50 x 50, □60 x 40, □70 x 30, □38.1 x 38.1

2.4 raw material
1) Skelp O.D. : Ø1000 ~ Ø2200 MM
2) Skelp I.D. Ø508 mm
3) Skelp Width : 80mm ~ 170 mm
4) Skelp Weight : Max 2.7 Ton

3 Machine Description

3-1 Entry
1) Equipment Composition : Uncoiler
2) Essential Particular

Double Head type
OP Desk 1side

3-2 Shear Welder
1) Equipment Composition : Shearing Die + Welding Machine :+ Cutting Machine
2) Essential particular
-Hand operate cutting machine & welding type
-Arc Welding machine 1 equipment (Perfect 200)
-Plasma cutting machine 1 equipment (ASEA – 71P)

3.3 Accumulator
1) Equipment Compostion : Accumulator + side guide roll + leveller
2) Essential particular
- DC Motor : AC 15 KW, 380 V, 1750 RPM
-PNL : MASTER – K
-OP Desk 1side

3.4 FORMING
1) Equipment composition : Forming stand + side guide stand + accumulator stand
2) essential particular
-forming stand 4EA + s ide guide stand6EA + pin pass stand 4EA
-forming DC Motor : DC 75 KW, 380 V, 750 / 2200 RPM

3-5 Welding
1) equipment composition : squeeze stand + external bead stand + scrap winder + zinc use equipment + water cooling basin
2) essential particular
- squeeze stand 2EA + external bead stand 1EA + Scrap winder 1EA
-Zinc use equipment metal gun 1EA

3-6 Welding machine
1) equipment composition : high frequency welding machine
2) essential particular
-welding machine : 300 KW JIN – HUN high frequency, 400KHZ, Vaccum tube type
-UPSET OP Desk 1side

3-7 Sizing
1) equipment composition – Sizing stand + side guide stand + length measuring equipment + turks head stand

2) essential particular
- sizing stand 4EA+side guide stand 4EA _ turks head stand 1EA
-sizing DC Motor : DC 75 KW, 380 V, 750/2200 RPM
-Turks head for setting gage possession

38 Cutting machine
1) equipment composition : Cutting machine + roll conveyor + chain conveyor
2) essential particular
- Saw spindle : AC 22KW, 380 V
-Saw Carriage drive : AC 22 4KW, 440 V (MAKER : NUSCO)
-OP DESK 1side

3-9 Surface grinding

1) equipment composition : Surface grinding + working equipment + pipe arraying roll

2) essential particular

–Surface grinding spindle #1 : AC 7.5 KW, 380 V
-Surface grinding spindle #2 : AC 7.5 KW, 380 V
-Working equipment : drive worm gear box FA 63 x 75ST
-Vertical clamp type
-standard clamp type
-stand clamp possession
- install new machine (TSE Making – Korea)
- OP Desk 1side

3-10 Packing
1) equipment composition : entry skid + manual bundling press + pipe pusher

2) essential particular
-manual bundling press : 2 (SIGNODE)

3-11 Inner side bead cutting tool – entire quantity (B Grade)
1) Equipment composition : Inner side bead cutting tool + imfeeder road


2) essential particular

-For circle tube – inner side bead cutter 9EA
-imfeeder road : 8EA

3-12. Roll
1) Roll Composition : For circle tube – 7 standard, for angle tube 9 standard

2) essential particular
-roll gage inclusion
-roll floor plan inclusion

IV Tube mill unit 3 (2-1/2” line)

1. Introduction

1.1 Production Company : Wonjin Industrial Making
1.2 Operation record : 2009.8 – 2012 5

 Production (kind of type) general structure tube (carob steel pipe) or angle tube production

 – Production capa : 1,300 Ton / Month

2. Production Description

2.1 Product Standards

1) Thickness : 1.4 t ~ 5.0 t
2) External diameter : Ø 27.2 mm – Ø76.3 mm
3) Production length : 5.0 m – 12.0 m
4) Production line speed : 40 m/min – 80 m/min

2.2 Circle tube product standards : 6 standards
1) Ø 27.2 (65A), Ø33.5 (34.0) (25A), Ø42.7 (32A), Ø48.6 (40A), Ø60.5 (50A), Ø76.3 (65A)

2.3 Angle tube product standard : 3 Standard
1) □ 50X 50, Ø60 X 60, Ø75 X 75

2-4 raw material
1) Skelp OD : Ø1200 mm  - Ø2200 mm
2) skelp I.D. : Ø 470 mm – Ø 540 mm
3) skelp width : Max 280 mm
4) skelp weight : Max. 6 Ton


3. Machine Description

3.1 Entry (Uncoiler)

1) equipment composition : hold down roll & coil peeler
2) essential particular
- Double Heat type , Bottom Roll Type
-PNL : MASTER –K

3-2 Shear Welder
1) equipment composition : Shearing equipment + welding machine & wire feeder
2) essential particular
-CO2 Welding machine or wire feeder each 1 equipment
-arc welding machine 1 equipment (for repeair)

3.3 ACCU
1) equipment composition : accumulator _ side guide roll + leveler
-DC Motor : DC 22KW, 380 V, 1750 RPM
-DC Drive : PAKER
-PNL : MASTER – K
-OP Desk 1 side

3.4 Forming
1) equipment composition : Forming stand + side guide stand _ accumulator stand
2) essential particular
-pin pass stand 4EA+ Side guide stand 7EA + forming stand 3EA
-forming DC Motor : DC 90 KW, 440 V, 850 / 2000 RPM

3.5 Welding
1) equipment composition : squeeze stand + stand + scrap winder + zinc use equipment + water cooling basin
2) essential particular
- squeeze stand 1 EA + external bead stand 1EA + scrap winder 1EA
-Zinc use equipment metal 1EA
-Squeeze stand axis (A Grade) 2EA Possession

3.6 Welding machine

1) equipment composition : high frequency welding machine
2) essential particular
-welding machine : 300 KW, BOSUNG high frequency, 350 KHz, vacuum – tube type
-UPSET OP Desk 1 side

3.7 ET
1) Equipment composition : ET defectoscope equipment
2) essential particular
-On Line ET (Maker : Dr. FORSTER)
-defectoscope coil 4 EA
-Guide tube 6EA

3.8 Sizing
1) equipment composition : Sizing stand + side guide stand + length equipment + turks head stand
2) essential particular
-sizing stand 4EA + Side guide stand 4EA + turks head stand 2EA
-Turks head stand spare part 1EA
-Sizing DC Motor : DC 90 KW, 440 V, 850 / 2000 RPM

3.9 Cutting Machine
1) equipment composition : Cutting machine + roll conveyor
2) essential particular
-Saw spindle : AC 37KW, 380V, 3600 RPM
- Saw Carriage : DC 22KW, 220V, 1150 RPM, (MAKER : RELIANCE)
- For circle tube, for angle tube roll conveyor disdifferntiation composition
-OP Desk 1side

3-10 Straightening machine
1) equipment composition : straightening machine + roll conveyor
2) essential particular
-upper roll3 + down 4oll 4 type
-upper roll drive motor : AC 22/11 KW, 440 V, 4P/8P
-down roll drive motor : AC 11 /11KW, 440 V, 4P/8P

3-11 Surface grinding
1) equipment composition : surface grinding + working equipment + pipe arraying roll

2) essential particular
-Surface grinding spindle #1, AC 11KW, 380 V, 1200 RPM, 6P
-Surface grinding spindle : # 2, AC 11KW, 380V, 1200 RPM , 60
-Working equipment : AC 15KW, 380V, 1800 RPM, 4P
- Verticla clamp type
- Clamp standard possession

3-12 Packing
1) equipment composition : Manual bundling machine + semiautomatic packing pocket + entry conveyor + pipe pusher
2) essential particular
-manual bundling machine : 2EA (SIGNODE)
- OP Desk 1side

3-13 Inner side bead cutting tool – entire quantity (B Grade)
1) equipment composition : inner side bead cutting tool + imfeeder road
2) essential particular
-Inner side bead cutter + imfeeder rolad (for circle tube) 7EA
- hose pipe : 8 EA
-bead cutter bracket 1 EA

3-14 Roll
1) roll composition : circle tube 6 standard, for angle tube 3 standard (reference roll chart)
2) essential particular
- roll gage inclusion
-roll floor plan inclusion


V. Painting line
1. Introduction
1.1. Production Company : TSE Making (year 2000 Korea)
1.2 Operation record : -2012 .5
1.3 Production Capa : 500 Ton / Month

2 Production Description
2.1 Product standards
1) Thickness  : 1.4 t ~ 6.0 t
2) external diameter : □ 16 ~□150

3. Machine Description
3-1 entry equipment
1) equipment composition : entry chain conveyor + lifting equipment & pusher + working & conveyor

3) essential particular
4) –chain conveyor 5 line, lifting or pusher 4 line, working equipment 1 EA
5) –Brushing PNL : MASTER – K

3.2 Brushing equipment
1) equipment composition: Brushing equipment
2) essential particular
-Brushing equipment 1 side (dust collector inclusion)

3.3 washing & air blowing equipment

1) equipment composition  washing & air blowing equipment + water circulation equipment
2) essential particular
-Water circulation equipment (filter line composition)

3.4 Heating equipment
1) equipment composition : heating equipment
2) essential particular
-Heating equipment : 300 KW (PSTEK Making Korea)
-Inductor : 3EA (for C Section Steel – 1 equipment)

3.5 Painting equipment
1) equipment composition : painting booth + dust collector + conveyor belt
2) essential particular
- airless pump (Bgrade) 3 EA

3.6 Postprocessing equipment
1) equipment compositin : working equipment + chain conveyor + angle tube packing lifter + pipe pusher
-Chain conveyor 5 line, working equipment1EA, lifting equipment 5 line pusher 2 EA, Working equipment 1 EA
Manual bundling machine : 2 EA (SIGNODE)

 

Ref.  31359

 

 

 

 

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