BALDWIN LIMA HAMILTON, 1800 TONS, ALUMINIUM EXTRUSION PRESS AND HANDLING
Qty. 1 Second-hand aluminium extrusion press & handling
Mfc.: Baldwin-Lima-Hamilton Force: 1800 ton (US)
Date of Manufacture – 1967 Stopped: 2006
Main Pumps Replaced - 1994
Press Size (billet diameter) - 6" to 7" Maximum billet length - 30"
Double die slide – Yes Pump Information - Oilgear (2) DV 150 30
Die Oven - McGregor (NZ) Billet Furnace - GEC 2 Zone 1987
Billet Loading Equip. - GEC 1987 Log Shear - GEC 1987
Max Lead Out - Shear 8 metres (Carbon slats)
Max Run Out Table - 41 metres Water Quench - No
Run Out Style – Rollers Puller - Edwards 1988
Transfer System - Lift over Felt Arms Stretcher - 25 ton
Cooling Table - Walking Beams 5 metres wide
Saw Table - Walking Beams 3 metres wide Cut Off Saw - Oliver 94DHM, DHX
Computer Controls - PLC 5/15 Frank Kelly Systems 1993
Comments: Hydraulic cartridge valve blocks installed to replace large spool valves 1992
Mechanical Spares -
Oilgear Pump DV 150 30 – Reconditioned Oilgear Pump DV 150 30 - Worn
Container Piston Rod - (New) Container Piston Cylinders - Require Honing
1 Spare Tie Rod – Used Pressure Discs Platten/Stem - Used
Butt Shear and Cylinder complete – Worn Stem - Used (poor condition)
Pre-Fill Valve - Used (may require recondition) 4 Spare Containers
Electrical Spares -
Puller variable speed control Mini slat safety beam
PLC input/output/analog cards EPIC for log heater
2 Puller fans 2 Puller linear motors
6 Puller linear motor collectors 10V power supply
Main Pump Electric Motor - (Reconditioned) 3 Honeywell temp controllers
2 Chan encoders DC Power supply
2 Log shear magic eyes Condor DC power supply 24V 4-8A
Puller encoder 2 Puller tachos
Miscellaneous -
Approx 80 die holders Approx 20 bolsters
Ref. 71289
HWS, EFA-S3,5, MOULDING LINE
Pos 21: Moulding Line HWS
Moulding Line, manufacturer HWS, type EFA-S3,5
Moulding box dimension: 700 x 550 x200/200 mm, +/- 460 moulding boxes
10 cooling lines, 2 traversing carriages, ejection station
With shake-out grid and discharge chute
Moulding line HWS
Core setting area, assembling station
Casting with 3 ladles (with 3 cranes)
6 carriers for pattern plates
Ref. 71297
MODERN COPPER ROD AND TUBE PLANT
A. UPWARD CONTINUOUS CASTING UNIT
AA. PRODUCTION LINE - COPPER ROD
MODEL #: UTY 4.5 / C8
YEAR: 1996
COUNTRY OF ORIGIN: CHINA
ACQUISITION DATE:
- SALE AGREEMENT DATE: JUNE, 25, 1995
- INVOICE DATE: JULY, 08, 1996
- EQUIPMENT ARRIVED TO MEXICO: SEPTEMBER 1996
- 1ST INSTALLATION TECHNICIANS TEAM ARRIVED TO MEXICO: NOVEMBER, 30, 1996
- ONE SINGLE EXTRA TECHNICIAN ARRIVED: APRIL 1, 1997
- 2ND INSTALLATION TECHNICIANS TEAM ARRIVED: OCTOBER, 14, 1997
- DURING 1998 UNLOADED AND LOADED TEST RUNS WERE PRACTICED
THE END OF 1998 REAL PRODUCTION STARTED
INSTALLATION INCLUDED THE LAY OF FOUNDATION, MACHINERY ASSEMBLY, CONNECTION OF ELECTRICAL POWER, UNLOADED AND LOADED TEST RUNS, AMONG OTHER DUTIES.
BEFORE SHUTTING DOWN THE PLANT, MAINTENANCE WAS DONE TO THE UPWARD CONTINUOUS CASTING UNIT.
THE INDUCTORS AND BOTH CRUCIBLES WERE ASSEMBLED WITH A LONG-LIFE REFRACTORY LINING MATERIAL NAMED: V - CAST - 426
WITH THIS MATERIAL AND PROPER OPERATION THE FURNACES CAN WORK WITHOUT MAJOR MAINTENANCE AT A TEMPERATURE OF 1500 DEG. CELSIUS (2732 DEG. FAHRENHEIT). COPPER MELTING INDEX IS 1084 DEG. C (1903 DEG. F)
IF THE FURNACES ARE OPERATED WITH ALUMINUM, THE LIFE OF THE REFRACTORY MATERIAL CAN BE EXTENDED DUE TO THE ALUMINUM WORKING TEMP. 750 DEG. C.
. MAIN TECHNICAL DATA
ANNUAL CAPACITY:
4,000 TONS OF OXYGEN FREE COPPER ROD, BASED ON 7,000 WORKING HOURS
5,000 TONS OF OXYGEN FREE COPPER ROD, BASED IN 365 WORKING DAYS.
DIAMETER OF ROD: 20mm
TOTAL POWER: 360 KW
II. PRODUCT
OXYGEN-FREE COPPER ROD UNDER CAST CONDITION WITH HIGH CONDUCTIVITY
DIAMETER OF ROD: 20mm
COILING WEIGHT: 1.5 ~ 2 T.
DENSITY OF ROD: 8.9 KG/DM3
TENSILE STRENGTH OF ROD: >= 170 N/mm2
ELONGATION RATE: > = 35%
CONDUCTIVITY OF ROD: 100% - 102% IACS, MEASURED UNDER ROOM TEMPERATURE 20 DEG. C WHEN THE DIAMETER OF THE ROD IS REDUCED TO 2mm AND THE ROD IS IN SOFT STATE AFTER BEING ANNEALED.
CONTENT OF OXYGEN: <= 20 PPM
DURING UPCASTING, STROKES OR MARKS CAUSED BY INTERMITTENT MOVEMENT OR BY ROLLERS ARE NOT REGARDED AS DEFECTS.
III. RAW MATERIALS
HIGH QUALITY PURE COPPER CATHODE, WHICH CAN BE MIXED WITH CLEAN COPPER SCRAP IN LESS THAN 5% ~ 8% OF THE TOTAL MATERIALS.
THE COPPER CATHODE HAS THE CHEMICAL PROPERTIES AS FOLLOWS:
- CU + AG >= 99.97%
- FE >= 10 PPM
- BI <= 5 PPM
- P <= 3 PPM
- S <= 20 PPM
- PB <= 5 PPM
THE TOTAL AMOUNT OF THIS SIX ELEMENTS SUCH AS FE + SI + SN + NI + ZN + CO MUST BE LESS THAN 20 PPM.
INCLUSIONS THAT AFFECT THE CONDUCTIVITY OF THE ROD, OR THAT CAN INCREASE THE CONTENT OF OXYGEN MUST BE AS MINIMAL AS POSSIBLE.
LOSS: DURING NORMAL OPERATION, THE LOSS IS LESS THAN 5% OF THE TOTAL MATERIAL CHARGED.
1. COPPER ROD UPWARD CASTING MACHINE, 1 SET
MODEL UTY - 4.5 / 8
1.1.1. 5-TON MELTING FURNACE
TYPE OF FURNACE: MAINS - FREQUENCY INDUCTION FURNACE
RATED VOLUME: 1.5 TON
TOTAL VOLUME: 2.5 TON
RATED POWER: 200 KW
WORKING TEMPERATURE: 1083 DEG. C ~ 1200 DEG. C
MELTING RATE: 500 ~ 600 KG/H
MAXIMUM SIZE OF MATERIALS: 700mm x 700mm x 25mm
CONSUMPTION OF COOLING WATER: 8m3/H
INCLUDING FURNACE BODY, TRESTLE, OIL CYLINDER FOR HYDRAULIC TILTING SYSTEM, COOLING WATER STAND, 200 KW INDUCTOR, LINING MATERIAL & HYDRAULIC OIL PUMP
1.2. 2-TON HOLDING FURNACE
TYPE OF FURNACE: MAINS-FREQUENCY INDUCTION FURNACE
RATED VOLUME: 3 TON
TOTAL VOLUME: 4.2 TON
RATED POWER: 100 KW
WORKING TEMPERATURE: 1140 DEG. C ~ 1160 DEG. C
CONSUMPTION OF COOLING WATER: 6m3/H
INCLUDING FURNACE BODY, TRESTLE, OIL CYLINDER FOR HYDRAULIC TILTING, LAUNDER, STAND FOR COOLING WATER, 100 KW INDUCTOR, LINING MATERIALS.
THE HOLDING FURNACE CAN MOVE 2.5m ALONG THE GUIDE RAIL UNDER MANUAL CONTROL IN ORDER TO TILT LINING MATERIALS.
- FURNACES BY XDR
XI'AN HEAVY ELECTRIC FURNACE WORKS - 1996
- INDUCTORS BY XI'AN HEAVY ELECTRIC FURNACE WORKS
1.3. 8-HEAD CONTINUOUS UPWARD MACHINE, 1 SET (OUTOKUMPU STYLE)
NUMBER OF UPCASTING STRANDS: 8
DIAMETER OF ROD: 20mm
UPCASTING SPEED: 800mm/MIN., STEPLESS AND ADJUSTABLE
UPCASTING PITCH: 3 ~ 6 TIMES, ADJUSTABLE
LIQUID LEVEL TRACKING MOTOR: 1.1 KW, AC
CONSUMPTION OF COOLING WATER: 14.4m3/H
INCLUDING EIGHT CRYSTALLIZERS (LOWER SECTION), EIGHT DOUBLE-COOLER (UPPER SECTION), ONE UPCASTING HAUL - OFF MECHANISM, ONE LIQUID LEVEL TRACKING MECHANISM, ONE OPERATION PLATFORM (TRESTLE TO UPCASTING)
1.4. TWIN-HEAD TAKE-UP COILER
ROD COILING SIZE: 1500mm OD X 600mm ID X 1000mm W
WEIGHT OF COIL: 1.5 ~ 2 METRIC TONS
POWER OF HAUL - OFF MOTOR: 1.1 KW
INCLUDING:
TWO TAKE-UP CONTROL STANDS
FOUR TWIN-HEAD TAKE-UP HAUL-OFF UNITS
EIGHT TAKE-UP TROLLEYS
1.5. COOLING WATER TESTER
CONSISTING ROTOR FLOW-METER, INLET AND OUTLET PIPES CONNECTED WITH CRYSTALLIZER, AND 1 TEST-BED FOR CRYSTALLIZER.
1.6. ELECTRICAL CONTROL
COMPOSED OF ELECTRICAL CABINET, VOLTAGE REGULATOR AND OPERATION DESK. OPERATION DESK FOR UPCASTING, CONTROL CABINET FOR STEP MOTOR.
1.7. CO GAS GENERATOR
AMOUNT OF GAS: 4m3/H
USED TO GENERATE CO GAS FOR PROTECTION OF THE LAUNDER CONNECTING THE MELTING FURNACE AND THE HOLDING FURNACE.
INCLUDES A BLOWER
2. OPERATION DATA
2.1. PRODUCTION CAPACITY
A THREE-SHIFT WORKING SYSTEM IS REQUIRED IN THE LIGHT OF PARTICULAR WORKING CONDITIONS AND ECONOMICAL FEATURES.
- OUTPUT: 5,000 T
- No. OF RODS: 8
- DIAMETER OF THE ROD: 20mm
- OPERATION TIME:
52 WEEKS, 8736 HOURS IN A YEAR
SEVEN DAYS A WEEK, 168 HOURS
THREE SHIFTS A DAY, 24 HOURS
OPERATION TIME DOES NOT INCLUDE THE TIME SPENT ON REPLACING GRAPHITE DIES OR CRYSTALLIZERS AS NORMAL MAINTENANCE.
2.2. POWER SUPPLY
BY PRODUCING EACH ONE-TON OF ROD, THE UPCASTING MACHINE CONSUMES ELECTRICITY AT 380 KWH/T APPROXIMATELY.
THE AUXILIARY MACHINES, NOT INCLUDING THE FURNACES, CONSUME 85 KW MINIMUM INPUT POWER OF THE STAND-BY POWER SUPPLY: 150 KW
THE ABOVE DATA WAS MEASURED WHEN THE MELTING FURNACE IS AT ITS BEST WORKING STATE WITH MAXIMUM POWER. IF THE FURNACES ARE WORKING AT A LOWER RATE, THE CONSUMPTION OF ELECTRICITY CAN BE HIGHER BY EACH UNIT OUTPUT. DURING NORMAL OPERATION, IF POWER SUPPLY STOPS FOR A LONG TIME, THE MELTED COPPER IN THE FURNACE WILL FREEZE AND WILL DAMAGE. THEREFORE, THERE IS A DIESEL POWER GENERATOR IN THE PLANT, WHICH STARTS AUTOMATICALLY OR MANUALLY.
2.3. COOLING WATER SUPPLY
2.3.1. NORMAL OPERATION
WHEN COPPER ROD IS BEING CAST, THE COOLING WATER MUST BE SUPPLIED TO THE INDUCTOR OF THE FURNACE AND THE CRYSTALLIZERS OF THE UPCASTING MACHINE. IT IS VERY IMPORTANT TO ACHIEVE A SATISFACTORILY COOLING RESULT.
CONSUMPTION OF COOLING WATER:
- INDUCTORS OF FURNACES: 14m3/H
- CRYSTALLIZER OF UPCASTING MECHANISM: 14.4m3/H
- PRESSURE OF COOLING WATER: 0.3 ~ 0.6 MPA
- MAXIMUM INLET WATER TEMPERATURE: 32 DEG. C
- MAXIMUM RETURN WATER TEMPERATURE: 55 DEG. C
2.3.2. WATER REQUIREMENTS:
- MAXIMUM CONTENT OF PARTICLES: 10mg/L
- PH VALUE: 7 ~ 9
- HARDNESS: 3 ~ 5 DH
- MAXIMUM THICKNESS OF CL ION: 10mg/L
- MAXIMUM THICKNESS OF S ION: 50mg/L
- MAXIMUM THICKNESS OF FREE CL: 3mg/L
- MAXIMUM CONDUCTIVITY (COOLING WATER FOR INDUCTOR) 300m SIEMENS/CM
2.3.3. EMERGENCY WATER SUPPLY
AS INSUFFICIENT COOLING WATER WILL CAUSE DAMAGE TO THE EQUIPMENT, TO GUARANTEE THAT THE COOLING WATER SYSTEM WILL NOT PAUSE FOR OVER 60 SECONDS, AN EMERGENCY WATER TANK IS INSTALLED FOR INCASE OF A BREAKDOWN. THE EMERGENCY WATER TANK IS ENOUGH TO OPERATE THE UP-WARD CONTINUOUS CASTING UNIT. THE SYSTEM WORKS WITH GRAVITY.
EMERGENCY TANK CAPACITY: 12,300 LITERS-12m3
CONSUMPTION IN CASE OF EMERGENCY:
- MINIMUM CONSUMPTION BY INDUCTORS OF FURNACE: 5m3/H
- MINIMUM CONSUMPTION BY CRYSTALLIZER: 3m3/H
- PRESSURE FOR WATER: OVER 200KPA
AN ADDITIONAL AIR-COOLING SYSTEM WAS ADDED TO EACH INDUCTOR, TO MINIMIZE POTENTIAL TROUBLES DURING NORMAL OPERATION
2.3.4. SPARE PARTS IN STOCK
GRAPHITE DIES FOR ROD PRODUCTION, CRYSTALLIZERS, QUICK JOINTS,
THERMOCOUPLES, INDUCTORS, COPPER RINGS FOR INDUCTORS, LINING MATERIALS, GRAPHITE FLAKES, GRAPHITE LAUNDER, ALUMINA SILICATE PROTECTION SLEEVES, CARBOFAX PROTECTION COLLAR, AMONG OTHERS.
AB. PRODUCTION UP-CAST LINE FOR COPPER TUBE
1. MAIN TECHNICAL DATA
SIZE OF FINAL PRODUCT: 12mm (1/2"), 19mm (3/4"), AND OTHERS SIZES
WALL THICKNESS: ACCORDING TO FINAL PRODUCT
LENGTH OF PRODUCT: AS DESIRED
STATE OF PRODUCT: COLD ROLLED HARD COPPER TUBE
2. MAIN EQUIPMENT
2.1. MODIFIED UPWARD CONTINUOUS CASTING MACHINE TYPE UTY 4.5/8C, 1 SET SIZE OF COPPER SHELL TUBE: 40mm x 4mm
NUMBER OF CASTING HEADS: 6
UPCAST SPEED: 300mm ~ 400mm/MIN.
UPCAST PITCH: 4mm ~ 6mm/TIME
COMPOSED OF SIX CRYSTALLIZERS
2.2. STRAIGHTENING MACHINE, 6 SETS
DIAMETER OF TUBE: 40mm
POWER OF HAUL-OFF MOTOR: 3/4 HP, AC
HAUL-OFF SPEED: 2800mm/MIN
COMPOSED OF 10 STRAIGHTENING ROLLERS, PLUS 4 HAUL-OFF ROLLERS.
EACH STRAIGHTENING MACHINE WITH A CUTTER.
2.3. SPARE PARTS
GRAPHITE DICES AND PROTECTIVE SLEEVES FOR MORE THAN ONE YEAR PRODUCTION.
B. DESCRIPTION OF DOWNSTREAM EQUIPMENT FOR DRAWING TUBE
FOR THE REDUCTION OR DRAWING PROCESS OF PIPE, THERE IS DIFFERENT EQUIPMENT
1. COLD TUBE ROLLING MILL MACHINE TYPE LG-30X2-H
TUBE BLANK SIZE DIA.: 40mm x 4mm (1.575" x .157")
TUBE BLANK LENGTH: 1.5mm - 6mm (5 - 19.5 FT.)
DIA. OF ROLLED BLANK: 0.5mm
ROLLED TUBE LENGTH: 6m - 7m
MAXIMUM ROLLING FORCE: 2 x 20 T
TRAVEL OF ROLLING STAND: 505mm
NUMBER OF DOUBLE-TRAVEL STAND: < 120 TIMES (MIN)
BLANK INFEED: 2, 3, 4, 5mm/TIME
BLANK ROTATING ANGLE: 64-DEGREE/TIME
NUMBER OF TUBES AT ONE ROLLING: 2
DIA. OF ROLLER: DIA. 235mm MIN.
MAIN MOTOR POWER: 40 KW, DC
SUPPLY RANGE:
MAIN TRANSMISSION SYSTEM/ROLLING STAND AND BASE/FEEDING SYSTEM/CORE-CLAMPING DEVICE/INTERMEDIATE LATHE/TUBE KNOCKOUT DEVICE/CHARGING PLATFORM/ELECTRICAL CONTROL SYSTEM.
2. FOUR (4) 5 TON CHAIN-TYPE PULLING DEVICES A.K.A. STRAIGHT DRAW BENCHES WITH MAIN REDUCTION BOX & STAND AND PULLING TROLLEY.
COUNTRY OF ORIGIN: CHINA
YEAR: 1998
5 TON PULLING FORCE
EACH ONE OF THESE FOUR 5-TON STRAIGHT DRAWING BENCHES HAS A MOTOR WITH THE FOLLOWING CHARACTERISTICS:
BRAND: JIANGSU BEIDE ELECTRICAL MACHINERY & EQUIPMENT GROUP LTD.
THREE-PHASE A SYNCHRONOUS MOTOR
TYPE: Y200L2-6
OUTPUT: 22 KW
VOLTAGE: 440 V
CURRENT: 38.5 A
NOISE: 78 DB (A)
SPEED: 1164 R/MIN.
60 HZ
WEIGHT: 250 KILOGRAMS
3. FIVE (5) 3 TON CHAIN-TYPE PULLING DEVICES (STRAIGHT DRAW BENCHES) WITH MAIN REDUCTION BOX & STAND AND PULLING TROLLEY.
COUNTRY OF ORIGIN: CHINA
YEAR: 1998
3 TON PULLING FORCE
THE FIRST THREE (3) 3 TON STRAIGHT DRAWING BENCHES HAVE A MOTOR WITH THE FOLLOWING CHARACTERISTICS:
BRAND: JIANGSU BEIDE ELECTRICAL MACHINERY & EQUIPMENT GROUP LTD.
THREE-PHASE A SYNCHRONOUS MOTOR
TYPE: Y180L-6
OUTPUT: 15 KW
VOLTAGE: 440 V
CURRENT: 27.2 A
NOISE: 78 DB (A)
SPEED: 1164 R/MIN
WEIGHT: 188 KG
60 HZ
THE 4TH 3 TON STRAIGHT DRAWING BENCH HAS A MOTOR WITH THE FOLLOWING CHARACTERISTICS:
TYPE: Y180M-4
18.5 KW
440 V
31 A
CONNECTION:
60 HZ
1760 RPM
WEIGHT: 180 KG
THE 5TH 3 TON STRAIGHT DRAWING BENCH HAS A MOTOR WITH THE FOLLOWING CHARACTERISTICS:
THREE PHASE INDUCTION MOTOR
TYPE: Y200L-4
30 KW
440 V
49.1 A
CONNECTION:
1760 RPM
WEIGHT: 255 KG
C. DESCRIPTION OF DOWNSTREAM EQUIPMENT FOR DRAWING ROD
1. "Y" TYPE COPPER ROD ROLLING MACHINE (PROPERZI STYLE)
BRAND: DONG-FANG ELECTRICAL MACHINE WORKS
CHINA NATIONAL MACHINERY & EQUIPMENT IMPORT & EXPORT CORPORATION
ANNUAL OUTPUT CAPACITY 8,000 TONS (CONSIDERING 7,000 HOURS)
THE "Y" TYPE ROD ROLLING MACHINE IT IS COMPOSED OF:
A) PAY-OFF STAND
B) 12 - STAND CONTINUOUS ROLLING MACHINE
C) TAKE-UP COILER
D) COOLING AND LUBRICANT SYSTEM
E) ELECTRIC CONTROL DESK
PAY-OFF STAND: 1 SET
PAY-OFF MODE: ROTARY DRIVEN PAY-OFF
MAXIMUM SIZE OF COIL: 1500mm x 600mm x 1000mm
INCLUDING BASE AND ROTARY STAND.
12-STAND CONTINUOUS ROLLING MACHINE, 1 SET
MODE OF ROLLING: COLD ROLLING WITH THREE ROLLERS IN "Y" SHAPE
INLET DIAMETER OF ROD: 17mm ~ 20 mm
No. OF STANDS: 12
OUTLET DIAMETER OF ROD: 6.7mm ~ 8mm
POWER OF MAIN MOTOR INCLUDES:
-TRANSMISSION GEARBOX, 12 SETS OF STANDS, BASE AND MAIN MOTOR.
TAKE-UP COILER, 1 SET
SIZE OF COIL: 1400mm x 600mm x 1000mm
TAKE-UP WEIGHT: 1.5 - 2 TONS
POWER OF HAUL-OFF MOTOR: 3 KW
POWER OF TAKE-UP MOTOR: 4 KW
INCLUDING HAUL-OFF MECHANISM, TAKE-UP TROLLEY AND GUIDE PIPE.
COOLING AND EMULSION LUBRICATION SYSTEM, 1 SET
FLOW RATE OF EMULSION PUMPS: 100 M3/H EACH
POWER OF WATER PUMP: 22 KW
EMULSION TANK, WITH CENTRIFUGAL PUMPS WITH MOTOR, PIPES, VALVES & FITTINGS, TWO (2) SETS OF FILTERS, AND 1 SET OF HEAT EXCHANGER.
THIN-OIL LUBRICATION SYSTEM FOR THE GEARBOX,
2 SETS OF OIL PUMPS OF 18 m3/H EACH.
POWER OF MOTOR: 5.5 KW
2. DRAWING MACHINE FOR ROD, 10 DIES
BRAND: WATERBURY FARREL #1-T
WET TYPE
SERIES NUMBER: 19321
MAXIMUM SPEED: 4000 FPM
9 DRAW BENCHES FOR THE WET SECTION, 1 DRAW BENCH FOR THE DRY SECTION.
INPUT ROD: (3/8")
OUTPUT: (.098" - .204")
30% OF REDUCTION PER DIE
CONTROL PANEL
MAIN MOTOR DATA:
BRAND: LOUIS ALLIS
200 HP, 460 AC VOLTS/60 CYCLES HZ/3 PHASE/1780 RPM.
EDDY CURRENT CLUTCH:
BRAND: LOUIS ALLIS
200 HP, TORQUE 600 LB./FT./90 VOLTS DC, MAXIMUM 1700 RPM,
MAIN GEARBOX: PHILADELPHIA, MAXIMUM 1655 RPM, RATIO 3.7.1
OVERALL DIMENSIONS: 9' F-B x 30' L x 4' HIGH
WEIGHT: 20,000 LB. APPROXIMATE
3. INTERMEDIATE FINE WIRE DRAWING MACHINE, 17 DIES
BRAND: HEINRICH MORGAN #26 W17
SERIAL NUMBER: MC-535-5
MAXIMUM INPUT: 9.5mm (.0720")
MINIMUM OUTPUT: 0.12mm (.0050")
NUMBER OF DIE POSITIONS: 17
ELONGATION: 26%
SPEED: 1828m - 2440m/MIN. (6,000 - 8,000 FPM)
MAIN MOTOR DATA:
40 HP SIEMENS, DC, 500 ARM VOLT, 300 FIELD VOLT, 175-1750 RPM
OVERALL DIMENSIONS: 5' W x 8'8" L x 5'8" HIGH
WEIGHT: 12,700 LB. APPROXIMATE TOTAL
4. CONTINUOUS WIRE POINTER
SHARPENER FOR ROD, WITH FOUR ROLLERS
BRAND: KROLLMANN
MODEL: DWU-3TV
SERIES NUMBER: 81-8944
SPECIFICATIONS: @ 40,000 PSI TENSILE STRENGTH, 3/16" TO 11/16" DIAMETER
ROLL SIZE: (2) VERTICAL 3-1/2" DIA. x 10-1/2" L (14 GROOVE)
(2) HORIZONTAL 3-1/2" DIA. x 10" L (13 GROOVES)
MOTOR DATA: 5 HP, 480/60/3-1740 RPM
OVERALL DIMENSIONS: 2'4" W x 4'7" L x 5'2" HIGH
WEIGHT: 2,500 LB. APPROXIMATE
D. DESCRIPTION OF OTHER EQUIPMENT
1. PLATE SHEAR TO CUT THE CATHODE OR PLATES
BRAND: CINCINNATI
MODEL No.: 6206
CAPACITY: 25mm THICK (1" x 6" LENGTH)
EQUIPPED WITH: 36" RANGE FRONT, OPERATED MOTOR DRIVEN BACK GAUGE, 24" GAP,
HYDRAULIC HOLD DOWNS, AIR COUNTER BALANCES, SQUARING ARM, TWO FRONT GAUGE
SUPPORT ARMS, FULL LENGTH TREADLE, AUTO PRESSURE LUBRICATION, 25 HP AC
MOTOR DRIVE.
2. AIR EXTRACTOR
14,000 P.C.M. CAPACITY
7.5 HP, 1750 RPM
MOTOR BRAND: SIEMENS 220/440 V., 3 PHASES, 60 HZ
3. AUTOANALYZER II
BRAND: BRAN AND LUEBBE [BAYER]
THIS LABORATORY DEVICE IS EQUIPPED WITH:
- COLORMETER
- SOFTWARE
- SAMPLER
- PRINTER
AND IT IS USED TO MEASURE THE PHOSPHOROUS CONTENT IN COPPER.
4. TENSILE TESTER, UNIVERSAL HYDRAULIC TESTER
MAXIMUM LOADING CAPACITY: 300KN
MEASURING RANGE: 0 -60 KN, 0-150 KN, 0-300 KN
RELATIVE DIFFERENCE: + - 1 %
MAXIMUM DISTANCE BETWEEN CLAMPS: 630mm
MAXIMUM CLAMPING WIDTH FOR FLAT SAMPLES: 50mm
CLAMPING DEPTH FOR FLAT SAMPLES: 0 - 20mm
CLAMPING DIAMETER FOR ROUND SAMPLES: 10mm - 25mm
CLAMPING DIAMETER FOR SHOULDERED ROUND SAMPLES: 10mm - 15mm
MAXIMUM DISTANCE BETWEEN COMPRESSING PLATES: 630mm
COMPRESSING PLATE DIAMETER: 100mm
DISTANCE BETWEEN ROLLER STANDS FOR BENDING TEST: 100mm - 600mm
EFFECTIVE DISTANCE BETWEEN COLUMNS FOR TENSILE TEST: 350mm
EFFECTIVE DISTANCE BETWEEN RODS FOR COMPRESSING TEST: 208mm
5. OXYGEN AND TEMPERATURE ANALYZER
THIS EQUIPMENT MEASURES THE OXYGEN CONTENT PPM (PARTS PER MILLION)
IN THE MOLTEN COPPER.
BRAND: L&N METALLURGICAL
TYPE: DIGISTEELAB III
DATE: DECEMBER 1998
6. AIR COMPRESSORS
THE PLANT HAS TUBING INSTALLATION TO CONNECT ON DIFFERENT PLACES.
ALL AIR COMPRESSORS ARE CONNECTED TO THE SAME SYSTEM, SO INCASE
OF FAILURE, IT CAN BE USED AS A SPARE ONE.
7. SHOP EQUIPMENT FOR MAINTENANCE AND PARTS FABRICATION
Ref. 712136
HUNTER / FATA-HUNTER / LOEWY QUARTO, ALUMINUM STRIP EQUIPMENTS
1. Achenbach 4 High Reversing Cold Mill
Y.OM.1964
Upgrades: 1986 / 2007
Capacity:1700 mmx8mmmax
1700mm x 0.4 mm min
CoilDiameter: 1580mm max
RollingSpeed Max: 450 m/min
Max Entry Thickness: 6 mm
Min Entry Thickness: 1.0 mm
Max Exit Thickness: 2.5 mm
Min Exit Thickness: 0.180 mm
2. 1570mm wide SMS 4 High Aluminum Cold Mill
Year of Make: 1976
Converted to CVC: 1988
Max. Strip Width: 1570 mm
Min Strip Width; 750 mm
Entry Strip Thickness:
Max: 6 mm
Min: 1 mm
Exit Strip Thickness:
Max: 2.5 mm
Min: 0.180 mm
Max. Coil Weight: 10.4 tons
3. Wagner Aluminum Slab Saw
Year of Make: 1972
Slab Length (primary material):max. 7000 mm
Slab Length (blank cut): min 250 mm
Slab Thickness: 75 – 610 mm
4. Loewy Quarto Reversible Aluminum Cold Mill
Manufacturer: Loewy UK
Year of Make: 1964
Width Range: 700 – 1170 mm
Max Entry Thickness: 10 mm
Min Entry Thickness: 3 mm
Max Exit Thickness: 1.0 mm
Min Exit Thickness: 0.2 mm
Mill Speed: 133 m/min
Rolls Length: 1270 mm
Work Roll Dia: 305 mm
Back up roll Dia: 810 mm
5. 1320mm Hunter 4 High Non Reversing Aluminum Cold Mill
Pre-trim Entry Width
Max: 1320 mm (1,270mm trimmed)
Min: 600 mm (560 mm trimmed)
Entry gauge
Max: 10.5 mm
Min: 0.254 mm
Exit gauge
Max: 6 mm
Min: 0.17 mm
6. 1,150mm BLH Roughing Foil Mill
Year of Make: 1956
Modified in 2000 with new electrics, controls and drives
Entry Width
Max: 1,150 mm
Min: 600 mm
Entry gauge max: 0.60 mm
Exit gauge max: 0.040 mm
7. 1,150mm Von-Roll Intermediate Foil Mill
Year of Make: 1964
Modified in 1994 with auto thickness measurex and new
mechanical and hydraulic screwdown
Entry Width
Max: 1,150 mm
Min: 600 mm
Entry gauge max: 0.10 mm
Exit gauge max: 0.012 mm
8. 1,150mm Von-Roll Finishing-Doubling Foil Mill
Year of Make: 1964
Modified in 1994 with auto thickness measurex and new mechanical and hydraulic screwdown
Entry Width
Max: 1,150 mm
Min: 600 mm
Entry gauge max: 1 x 0.10 mm (single pass)
2 x 0.050 mm (double pass)
Exit gauge min: 1 x 0.012 mm (single pass)
2 x 0.006 mm (double pass)
9. Kamp Foil Separators and Slitter/Separators available only with purchase of Foil Mills
Manufacturer: Kampf
Year of Complete Rebuild: 1994
Further Modified: 2000
Working Width Max: 1,100 mm
Gauge
Max: 0.100 mm
Min: 2 x 0.0055 mm
10. Hunter Aluminum Vertical Continuous Strip Casters
Number of Available Lines: 2
Year of Make: 1973
Manufacturer: Hunter
Year of complete refurbishing: 2007
Casting Thickness
Max: 9 mm (0.354”)
Min: 5 mm (0.197”)
Casting Width
Max: 1625 mm (64”)
Min: 813 mm (32”)
Casting Speed
Max: 140 cm / min
Min: 48 cm / min
Shell Diameter
Max: 650 mm
Min: 578 mm
11. Fata-Hunter Standard Continuous Caster
Manufacturer: Hunter
Year of Make: 1976
Year refurbished: 1987 and 1990
Casting Width Max: 1370 mm
Casting Gauge
Max: 10.2 mm
Min: 8.0 mm (brought down to 5mm)
Casting Speed Max: 180 cm / min
12. Belt Wrappers
Number of Available Units:
5
Two with max width of 2184 mm x 0.6 mm – 4 mm
Two with max width of 2222 mm x 0.6 mm – 4 mm
One with max width of 1784 mm x 0.6 mm – 4 mm
All made by Fata Hunter from 1996 – 2001
Ref. 712146
