TANAKA 300,000 TPY - 5.5-12 MM WIRE ROD
300,000 tpy Tanaka (built in Japan) “never used”
18 V-H stands +8 block mill, 10-32 mm rounds, 5.5-12 mm wire rod, built in 1997.
The mill includes new electrical controls built in Italy circa 2008.
The complete mill is presently packed into approximately 450 boxes and is ready for delivery.
Details upon request
Ref. 11325
SMS (SCHLOEMANN) DECOILING LINE
DECOILING Line mfg SMS (SCHLOEMANN) , year of mfg 1974.
With Two Levelers to Release Tension
Capacity:
Width 600 – 2.500 mm, if not trimmed 2.600 mm
Thickness 3.0 – 25,4 mm Nominal; max 30 mm
Max Coil Weight 45 Metric Ton; Coil ID 580 – 890 mm
Max Bundle Weight 25 Metric Ton
Length 1.600 – 18.000 mm
Entry Speed 22/30 M/Min.
Exit Speed 45/60 M/Min.
Max Tensile & Yield 830 and 700N/mm²
Min Trimming 3.0 – 5.0 mm thickness : 10.0 mm per edge
Over 5 mm thickness: thickness plus 5.0 mm per edge
Max Trimming 3.0 – 10.0 mm thickness: 240.0 mm
10.0 – 15.0 mm thickness: 160.0 mm
15.0 -20.1 mm thickness: 90.0 mm
Max thickness trimmed 20.1 mm
With: Ink-marking
Hard Stamping
3 Control Stations
Coolant Unit (roof mounted)
Products: HR Black, HR P&O, Floor Plate
Partly rebuilt in 2011;
new Control by Ansaldo (drives not replaced, still Siemens S5)
Both Levelers rebuilt
Trimming Shear rebuilt
Flying Cut-to-Length Shear rebuilt
Brushing Unit rebuilt
Stacking Unit, partly rebuilt (only middle table)
The Line consists of following components:
Coil Car
Lifting Cap. 45 Ton; motorized drive 11 KW;
Hydraulic Unit for lifting and turning of coil
With Spare Cylinder
Weight 35 ton
Decoiler,
Capacity 45 Ton with Overarm- Snubber
Expanding Mandrel (hydraulic)
Drive 90 KW ( thyristor control)
Coil ID Min 610/ Max 760 mm (using filler blocks)
Weight 39 Ton
Counter-Bending Unit
For collecting coil-slive and entering
Motorized Rise and Fall
Motorized Travel, 4 Brake Discs
Weight 6 Ton
Double Pinch Rolls
Pressure 200 Mp
4-Rolls, two top and two bottom rolls, diameter 400 mm
Drive 200 KW DC Motor with thyristor speed control
Weight 59 Ton
Leveler # 1
Leveling Pressure 3.600 Mp
11-Rolls, five top and six bottom rolls, diameter 215 mm; center-distance 235 mm
14-Back-Up Rolls for each Leveling Roll, diameter 230 mm
Drive 530 KW, by reduction gearbox
4 Spare Rolls
Weight 110 Ton
Brushing Unit
With Dust-Extraction Unit, Cap. 27 M³/h
Trimming Shear Scrap Choppers
Trimming up to 120 mm per side
Cutter (Knife) Diameter 800 mm
Scrap Choppers; Diameter Drums 600 mm with 4 knives per drum
4 Drives each 50 KW DC Motors
Spare Knives
Weight 120 ton
Flying Cut-to-Length shear “WILHELMSBURGER”
Cutting Pressure 400 Mp
Speed 20 Cuts per Min.
Misc. Spare Parts
Weight 115 Ton
Leveler # 2
Leveling Pressure 3.600 Mp
11- Rolls, five top and six bottom rolls
All six bottom adjustable in height.
All five top rolls have Hydraulic Roll Bending
14 back-up rolls for each leveling roll. Diameter 230 mm
Drive 530 KW by reduction gear box
Spare Cassettes (rebuilt) Top and Bottom
Weight 110 Ton
Plate Stacking Unit
With 3 Stacking Places and exit conveyors
Weight 180 Ton
Bundling Unit “TALLPACK”
Ref. 11332
GUIDA/SCHNUTZ/FIMI DECOILING LINE
DECOILING Line with 3 Levelers Manufacturers GUIDA/SCHNUTZ/FIMI
Originally installed in 1986
Capacity:
Width 910 – 2.000 mm, if not trimmed 2.050 mm
Thickness 1.5 – 6.0 mm
Max Coil Weight 45 Metric Ton; Coil ID 500 – 850 mm
Max Bundle Weight 25 Metric Ton
Length 1.600 – 9.000 mm
Entry Speed 30 M/Min.
Exit Speed 70 M/Min.
Max Tensile & Yield 630 and 430 N/mm²
Min Trimming 1.5 – 5.0 mm thickness: 10.0 mm per edge
5.0 - 6.0 mm thickness: thickness + 5.0 mm per edge
Max Trimming smaller than 3.0 mm thickness: max 140.0 mm in total
3.0 – 5.0 mm thickness: max 100.0 mm in total
5.0 – 6.0 mm thickness: max 70.0 mm in total
With: Ink-marking
Hard Stamping
Products: HR Black, HR P&O, CR
The Line consists of following components:
Decoiler “GUIDA”; year of mfg 1994
Twin Cones
Coil Weight 45 Ton
Drive 2 x 60 KW Motors
Hydraulic Expanding and Clamping Mandrel
Double Pinch Rolls “GUIDA” year of mfg 1994
4-Rolls diameter 280 mm
Drive 112 KW
Leveler # 1 “GUIDA” year of mfg 1994
11-Rolls; 5 top rolls, 6 bottom rolls, center distance 102 mm
Drive 255 KW
Trimming Shears with Scrap Choppers “FALCK”year of mfg 1986
Drives 90 and 118 KW
Spare Knives
Rotating Cut-to-Length Shear “FIMI” year of mfg 1997
Model 1355
Drive 296 KW
Leveler # 2 “SCHNUTZ” year of mfg 1989
Model RM 14/100/21-200; Cap. 6 mm
21-Rolls; 10 top rolls, 11 bottom rolls, center distance 105 mm; diameter 100 mm
Drive 480 KW
Leveler # 3 “FIMI/SCHNUTZ”, rebuilt and modified by Fimi in 1997
19-Rolls; 9 top rolls, 6 bottom rolls, center distance 63 mm
Drive 240 KW
Currently not in use, needs new back-up bearings for leveling rolls.
Exit Conveyor
Ref. 11333
EMIL WOLFF (DE), ROSSI (IT), MECCANICA ADDA FER (IT) TUBE MANUFACTURING LINES & VARIOUS OTHER MACHINES
1)
EMIL WOLFF (DE) - spiral welded TUBE manufacturing line – 1968
- diameters 159-1600 mm
- wall thickness 4-12 mm
- WELDING SPEED (=PRODUCTIVITY): 0,6-1,8 m/minute
- two LINCOLN welding units with 2x 1500 A
- coil weight: 3-18 t
- with ULTRASOUND control unit
- with tube end-lathe
- complete line
- under power
2)
ROSSI (IT) - tube and closed profile manufacturing line - ROSSI - 1989
- pipe diameter 16,75-63,5
- wall thickness 1-4 mm
- speed 120 m/ min
- capacity 25000 t/ year
3)
MECCANICA ADDA FER (IT) - tube and closed profile manufacturing line - 1997 – pipe diameter 12-35 mm
- wall thickness 0,8-3 mm
- coil weights 2 x 11t
- speed 120 m/ min
- capacity 10000 t/ year
4)
CAMULT (IT) - coil slitting line - CAMULT 1500/4 - 1991
- 1-4 mm, coil width 1500 mm
- coil weight max 16 t
- capacity 60000 t/ year
5)
PEDRAZZOLI (IT) - hydraulic cutting off machine - SCL 102 - 1999
- automatic
- upto 6 m length
- diameters between 12-102 mm
- saw blade diameter 315 mm
6) PEDRAZZOLI (IT) - hydraulic cutting off machine - SELF BROWN
- upto 6 m length
7)
PEDRAZZOLI (IT) - pipe calibrating machine - STERN BROWN 65-2P/3P - 1996 - - diameter 65 mm
- length 230 mm
- speed 60 mm/ sec
8)
DMS tube production line - 1978/1998
Diameter range which can be produced : 12-50 mm
Wall thickness: 0,8-2,5 mm
Length: 4,5-12,5 m
Wire rod’s coil weight at the feeder: max. 1,5 Mp
Inside diameter: 500+/-25 mm
Outside diameter: max. 1500 mm
Structure of the equipment:
- Double rotary sending outfit
- AWI blind splicing
- Spiral strip storing
- Forming, welding unit
- Calibrating unit
- Flying saw
- Ejector unit- tube conveyor
9)
MM tube production line - 1970/2001
Diameter range which can be produced: 9-25 mm
Wall thickness: 0,8-1,5 mm
Length: 4,0-8,0 m
Wire rod’s coil weight at the feeder: max. 1,5 Mp
Inside diameter: 500+/-25 mm
Outside diameter: max. 1500 mm
Structurs of the equipment:
- Double rotary sending outfit
- AWI blind splicing
- Spiral strip storing
- Forminf, welding unit
- Calibrating unit
- Flying saw
- Ejector unit- tube conveyor
10)
DAWIS cutting off machine - 1978/2007
Diameters: 10-40 mm (round)
Wall thickness 0,8-2,5 mm
Cutting lengths: 500-8000 mm
11)
ADIGE cutting off machine - 1994/2007
Cutting parameters: to diameter 10-85 mm (rund), 10 x 10 - 70 x 70 mm (profile)
Cutting disc diameter: 250 – 275 mm
Thickness of disc: 2 mm
12)
PEDRAZZOLI cutting of machine - 1997/2001
Cutting parameters: to diameter 10-85 mm (rund), 10 x 10 - 70 x 70 mm (profile)
Cutting disc diameter: 250 – 275 mm
Thickness of disc: 2 mm
13)
Strip descaling/cleaning line - 2001
Size range of the hot rolled steel strip:
- Coil weight : max. 6 to
- Inside dia : 500 or 850 mm
- Outside dia : max. 1800 mm
- Strip thickness : 1,2-4,5 mm
- Strip width : 150-500 mm
- Speed : 30 m/min
Structure of the equipment:
- Coil sending
- Hydraulic end guide
- Driven rolls I., II., III.
- Straightening equipment
- End cutting shears
- Welding table
- Steel strip predryer equipment
- Grain spayer equipment
14)
QUARTO (Sundwig) strip rolling machine - 1962/1987
Sizes of the strip which can be rolled:
Width : 250-420 mm
Thickness : 0,3-4,5 mm
Coil’s data : inside diameter 500 mm
outside diameter 1520 mm
Structure of the equipment:
- Servo-hydraulics
- Basic hydraulics
- Pneumatics
- Oil fog lubricating system
- Water system
- Steam exhausting system
- Emulsion system
- Slit measuring
- Thickness measuring
15)
20 rolls strip rolling machine - 1962 - 650000 EUR
Parameters of the strips which can be rolled:
Strip width : 100-410 mm
Thickness : 0,1-2,0 mm
Coil’s weight on the spooler : max. 5000 kg
Coil’s weight on the reeler : max. 3280 kg
Coil diameter on the spooler : max. 1500 mm
Coil diameter on the reeler : max. 1250 mm
Coil inside diameter : 500 mm
Structure of the equipment:
- Coil’s lifting carriage
- Unwinder and winder
- Core reelers
- Entrance table
- Roll stand with rolls, roll adjusting device
- Operating board
- Thickness measuring
16)
DEMAG strip rolling machine - 1982/2001 - 1450000 EUR
Parameters of the strip which can be rolled:
Width : 100-430 mm
Thickness : 0,2-3,5 mm
Coil inside diameter: 500 mm
Coil outside diameter: 1000-1550 mm
Coil’s weight : max. 5500 kg
Structure of the equipment:
- Horizontal movable unwinding, driven by hydraulic strip inlet roll
- Hydraulic serving car for coil dispatch
- Draw-out, swaying strip guide with passage rolls
- Entrance table with erasing, side rolls
- Roll-stand- rolls and equipments
- Erasing
- Thickness measuring
- Exit rolls
- Winder equipment
- Hydraulic serving car for coil doffing
- Low pressure, hydraulic supply unit
- Control desks: coil dispatcher, auxiliary desk, main desk
- Switch cupboards
- can be sold with the QUARTO (SUNDWIG) strip rolling machine (pos. no 10) only or with the 20 rolls strip rolling machine (pos. no 11)
17)
RIPOSCHE electrical top hat furnace with protective atmosphere - 1980 - 250000 EUR/ piece
Max. loading weight : 30 to
Operating temperature of furnace : 700-950 C
Process of the annealing cycle : arrangement of heat
hydraulic test
rinsing and annealing
annealing
cooling
heat opening, qualification, sample setting
Mode of heating : the heating is effected in protective atmosphere
(N2; N2+H2)
Structure of the equipment:
Heating bell
Effective inside dia : 2095 mm
Effective inside height : 3836 mm
Outside dia : 2950 mm
Outside height : 4500 mm
Nominal heating effect :450 KW
Voltage : 380 V
Frequency : 50 Hz
Bell bottom
Load holder dia : 1600 mm
Max. loading charge : 30 to
Protecting bell
Effective inside dia : 1800 mm
Effective inside height : 3900 mm
Electrical control unit and switch cupboard
Convectors
5 to coil keeper sytem
- 6 pieces available
18)
SUNDWIG 500 strip slitting - 1962/1989 - 600000 EUR
Parameters of the strip which can be slitted:
Width : max. 500 mm
Thickness : 0,1-3,0 mm
Tensile strength : 270-1200 N/mm2
Coil inside dia : 500 mm
Coil outside dia : max. 1500 mm
Coil weight : max. 5000 kg
Telescopicability : +/- 20 mm
Strip speeds : drawing-in speed : 12,5 m/min
slitting speed : 1st degree : 0-12,5-100 m/min
2nd degree: 0-12,5-200 m/min
Cutting number : 1st degree : 100 m/min
2nd degree : 200 m/min
Main units of equipment:
- Hydraulic car serving the strip sending
- Strip sending unit
- Straightening unit
- Strip middle controling unit
- Entrance stand
- Strip slitting unit
- Trimming unit
- Loop hole
- Pusher car
- Crosscut shears
- Oiling unit
- Guide roll
- Winder unit
- Winder of edge waste
- Hydraulics system
- Air supply
SIEMI BINDING LINE
Material : cold rolled steel coils
Coils:
Strip width: min. 20 mm; max. 400 mm
Strip thickness: min. 0,2 mm; max. 3 mm
Inside diameter: 480-520 mm
Outside diameter: min. 650 mm; max. 1200 mm
Weight: min. 50 kg; max. 1000 kg
Packets:
Weight : max. 5 to
Max. height : 1000 mm, included the pallette
Powers:
Working power : 10 m/min
Production : 60 coils/hour
19)
MINO rolling mill - 1998 - 850000 EUR
- Sending outfit + pre-straightening
(Coil breaking + horizontal and vertical strightening unit)
Input size : ??5,5-18 mm
- SIW 90 Descaling-STEM
Producer : STEM Slovenia
Year of production : 2001
Power : P=100kW
Grain sprayer with 3 turbines
Smoke chamber with 10 cartridges
- MINO rolling mill with 3 stands + 2 edger rolls
Vmax : 200 m/min
Width : min. 8 mm-max. 25 mm
Thickness : min. 1,5 mm-max.6 mm
- Measuring system-VOLLMER thickness measuring
Regulated on 3 duo stands and 2 edgers
- Winder equipment REDEX-max. 2 to
Hydraulic drum diameter 500 mm
It puts the fibres closely side by side with automatic side changing.
- Driving and controlling of the total mill
Independant, separeted control room
Direct current main drives with HITACHI PLC control
Built in total power : 600 KW
- 9 m3 closed, cooling emulsion system, situated in cave
20)
40 wire galvanizing line - dia 1-3,5 mm - yom 1969 - 530000 EUR
Year of production: 1969 (Czechoslovakian)
Parts:
40 pcs transmitting with coil openers
1 pc wire annealing furnace with gas heating
1 pc pickling (HCl tank and tray system )
2 pcs washer – rinsing and passivation unit
1 pc drying furnace ( gas heated)
1 pc galvanizing furnace ( producer: TVT Kordt GmbH)
Type: GVZO 50-7-7
Year of production: 2001
Parameters:
- 40 strings ( 2x 20 strings) for galvanizing
- Ceramic tank, upper heating
- Gas-oven with 2 burners, capacity 630 kW/burner
- Size of products diameter 1 – 3,5 mm
- Service temperature of zinc: 465oC
- Temperature under the heating cupola: 950oC
- 4 pcs drawing-out power unit - controlled for the temperature of zinc and temperature of under the heating cupola – with 40 drives of drums for
- 2 x 12 strings
- 2 x 8 strings
- 2 pcs 20 – 20 pcs table system suits for the take off of the rosettired wire from drums
21)
SIEMENS strip hardening and tempering line - 1962 - 570000 EUR
Producer : SIEMENS
Date of production : 1962
Renovated : technologic amplification: 1986
Physical sizes of equipment:
Length : app.62 m
Width : app.3 m
Height : app. 2 m
Technical data of equipment:
Production range:
- Width : 10-300 mm
15-42 mm (in rolled-burnished edge condition)
- Thickness : 0,36-2,0 mm
2. Main units of the hardening and tempering line:
1.Delivery drums
2. Spot-welding machine
3.Edge roll- burnisher
4. Delivery roller (PINCH-ROLL)
5. Loop hole
6. Austenitic furnace
7. Quenching tub (oil)
8. Ironing unit
9. Druming furnace
10. Cooling channel
11. Water cooling bath
12. Waxing bath
13. Drawing unit
14. Winding unit
15. Electric switch cupboard
16. Control cupboard (heating control)
3. Power built-in:
Thermic (electrical) 250 kW
Motor (electrical) 60 kW
Total (electrical) 310 kW
4. Technologic characteristics:
Speed : 2-15 m/min
Capacity (power) : 300-750 kg/h
22)
RAU-BOING steel strip tempering line -
Producer : Rau-BOING Industrieofenban
Date of production : 1972
The tempering line was modernized in 1999.
EBNER modernized the lead bath and bainite converter unit.
T??KI modernized the heating of the annealing furnace.
The modernization of the other units was made by ourself.
Physical data of the equipment:
- Length : app. 85 m
- Width : app. 6 m
- Height : app. 3 m
Tecnical data of the equipment:
Product range
Strip width : 15-360 mm
Strip thickness : 0,2-2,0 mm
Inside diameter : 400 or 500 mm
Outside diameter max.: 1050 mm
Installed capacity
Natural gas : 103 Nm3/hour
Protective atmosphere: 50 m3/hour 50 mbar
Electrical : 230 kW
Cooling water : closed system app. 12 m3
Structure of the equipment
1. Delivery drums
2. Edge rolling unit
3. Spot-welding, trasfering unit
4. Annealing furnace
5. Metal bath-
6. Strip cooling I. (air cooling)
7. Ironing furnace
8. Drawing furnace
9. Strip cooling II. (radial cooling)
10. Pull-over line
11. Winding drums
12. Complementary units :- exhaust system
- supply system of cooling water
- moving equipment
- appendix of bainite system
- polishing unit
Speed : 1,2-7 m/min
Output : 420-1270 kg/h
Ref. 11343
