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HEBEI MODEL 3200 X 25 X 20M LONG NEW SPIRAL PIPE MILL


3200mm X 25mm NEW SPIRAL PIPE MILL
1. BRAND : HEBEI JINSUO SPIRLA PIPE MANUFACTURING CO., LTD. CHINA
ELECTRIC CONTORLLER/ PLC- CHINA, DRIVER - ITALY
2. YEAR : 2010
TECHNICAL SPECIFICATION
1. BASIC SPECIFICATION
TYPE FOR MILL    : SURBMERGED WELDED SPIRAL PIPE MILL
MODEL : HEBEI MODEL 3200 X 25 X 20M LONG
RAW MATERIAL
COIL OUT DIAMETER : 1400 MM– 2200MM
COIL IN DIAMETER : 508MM – 750MM
COIL WIDTH : 820MM – 1820MM
STRIP THICKNESS : 8MM -25MM
PRODUCT MATERIAL : Q345 OR EQUVALANT(JIS;SM490, DIN:ST52,ASTM;A656)
COIL WEIGHT :MAX30TONS
PRODUCT PIPES
OUT DIAMETER : 630MM – 3200MM
THICKNESS ; 8MM – 25MM
WEIGHT : MAX25,000KGS
LENGTH : MAX20M – MIN 8M
KIND OF PIPES : WATER PIPE,STEEL PILE AND OTHER INDUSTRIAL
STRUCTURER PIPE
FORMING CONTROL ANGLE : 42 – 81 DREEGE
SHIFT ANGLE FOR RUN OUT TABLE : ± 1,5 DREEGE
WELDING SPEED : 0,5 – 2,0M/MIN(MACHINE SPEED ; 2,5M/MIN MAX)
DIRECTION ; LIFT TO RIGHT AT UNCOILER SIDE VIEW
WELDING TYPE
WELDER : SERBMERGED WELDER
INSIDE WELDER ; DC 1500+ AC 1200 WELDER/CHINA BRAND
OUT SIDE WELDER : DC 1500+ AC 1200 WELDER/CHINA BRAND
CROSS JOIN WELDER :DC1000 WELDER/CHINA BRAND
FORMING ROLLER - NUTR65150 MODEL

STRIP EDGE CONDITION : V, H OR Y SHAPE MACHINED BY EDGE MILLING
MAIN DRIVE ROLLER : 600MM X 2000 MM BARREL
LENGTH CUT : BY PLASMER CUTTER(1200A)
ELECTRIC POWER : 440VOLTS X 60Hz
SUPPLY MACHINERY WEIGHT : APPROX 300TONS INCLDED RUN OUT TABLE
MACHINE CONSTRUCTION
MAIN BED ; Gr,B
FORMING STAND : Gr B + A633
ROLLER : 20CrMNS33
2. MAJOR MOTOR LIST

1. FRONT HYDRAULIC OIL PUMP 7,5KW X 1SET X 440V X 60Hz
2. UNCOILER 7,5KW X 1SET X 440V X 60Hz
3. SIDE GUIDE 7,5KW X 1SET X 440V X 60Hz
4. GUIDE ROLLER 2,2KW X 1SET X 440V X 60Hz
5. EDGE MILLING MACHINE 37KW X 2SET X 440V X 60Hz
6. EDGE ADJUSTMENT 0,75KW X 2SET X 440V X 60Hz
7. MAIN DRIVE 45KW X 1SET X 440V X 60Hz
8.FORMING PART 11KW X 1SET X 440V X 60Hz
1,1KW X 1SET X 440V X 60Hz
5,5KW X 1SET X 440V X 60Hz
7,5KW X 1SET X 440V X 60Hz
0,75KW X 2SET X 440V X 60H

 

Ref. 111241

3200mm x 25mm SPIRAL PIPE MILL

3200mm x 25mm USED SPIRAL PIPE MILL


 
1. BASIC SPECIFICATION
1.1 RAW MATERIAL
COIL O.D : 1200 - 2000mm
COIL I.D : 610mm
COIL WIDTH : 500-1650mm
MATERIAL : Q235
EDGE TOLERANCE : ≤10/10000mm
COIL WEIGHT : 30t
1.2 FINISH PIPE

PIPE O.D : 800-3220mm
WALL THICKNESS : 5.0-25mm
PIPE LENGTH : 8000-20000mm
CONTROLANGLE : 37˚-78˚
1.3 FORMING

CENTER FORMING TYPE
1.4WELDING

WELDING TYPE : TANDEM TYPE
WELDING SPEED : 0.8-2.1m/min
INSIDE WELDER : DC-1500
OUTSIDE WELDER : DC-1500
1.5 STRIP SPEED : 0.7-2.6m/min
1.6 FORMING TYPE : 3-ROLL BENDING, OUT DIAMETER CONTORL TYPE
1.7 UITILITY ELECTRIC : 220/380V WATER PRESSURE : 0.2-0.4Mpa AIR PRESSURE : 0.4-0.6Mpa
1.8 ELECTRIC POWER : APPROX200KW
 

Ref. 111241

3048MM X 5-25.4MM BRAND NEW SPIRAL PIPE MILL (API X100)3048MM X 5-25.4MM BRAND NEW SPIRAL PIPE MILL (API X100)

 Φ610-3048mm x 5-25.4mm New SSAW PIPE MILL

 

 1. Summarize
1.1 This mill is adopts advanced technology from abroad. We design according to our advanced production experience, as advanced design, steady performance and adjust conveniently. 1.2. Forming Process
First of all, hang the coil to the coil car, drive to the uncoiler, pinch with cone head, and can move coil to the requested center line through the operation button, and then operate knife aligned to coil, start support roller motor to rotate coil, uncoil the strip head with the blade, then sent to the pinch &leveler machine. Press roll press the strip and deliver forward, level the strip by roll, go ahead then a pair of vertical rolls make strip on the centerline. Then strip entry into the delivery machine, send strip to the forming, bend the strip to pipe through 1 #, 2 #, 3 # forming roll, make size through 4 #, 5 #, 6 #, 7 #, 8 # forming roll so get the specified spiral pipe. At the same time of

forming, weld the two contacting edges from inside and outside by Lincoln submerged arc welder. Set automatic ruler and cutting device in the pay-off table, so can cut and kick out the pipe to ensure continuous production. According to forming theory, during the SSAW production process, the strip of different width and thickness is suitable for producing different diameter pipe, the correlation shown in the following formula: cosα = B / πDm above: α for forming angle B for the strip width Dm for the pipe diameter, Dm = D (outside diameter of steel pipe)-t (thickness) In actual production we can calculate the required angle of the molding on the basis of the above formula, and then calculating the appropriate adjustment of feeding table by the value and the appropriate angle of forming, and then produce 1.3. Techniques process Spiral welded pipe production line process is as follows: Uncoiling → Peeler and pinching → seven roller leveling →lateral strip guide → shearing & butt-weld →lateral strip guide → edge miller 1 →edge miller 2→lateral strip guide → main drive→ pre-bending →lateral strip guide→ forming → internal welding → external welding →on-line UT → cutting off → kick-out pipe → clean welding scrap → repair welding → X ray→ hydraulic testing → end bevelling→ collecting→storage From entry of coiler to cut-off & kick-out is the entire forming process, the unit will make SSAW as strip, is the main part of the whole process, only stop when combine the first coiler and the next coiler, this unit has a strong continuous. From cleaning the scraps &repairing welding to storage is essential finishing, testing process, is to ensure that pipe is up to the required standards, form a complete production and testing system with the main machines, which has a clear division of labor and close linking to ensure the performances of qualified products. 2 Purpose of steel pipe 2.1 High strength petroleum and natural gas transportation 2.2 Low pressure liquid pipe as gas and water transportation 2.3 Piling pipe for construction 2.4 Structural steel pipe 2.5 others 3. Quality The mill produce the steel pipe meet with GB9711.1-1997, AWWA-C200, API 5L 4. Technical specifications

4.1 Raw Materials – Steel coils: OD: Ø1000 – Ø2600 mm ID: Ø610-760mm Strip Width: 800 mm-2000mm Wall thickness: 5-25.4mm Steel grade: Q235, 16Mn, X70,X80,Max.X100 Weight: Max. 45 Ton Strip Camber: 10/10 mm/m 4.2 Finish Product – Pipe specification: Diameter Range: Ø610– Ø3048 mm. Wall Thickness: 5 – 25.4 mm. Spiral angle: 45º - 82º Length: 6 – 13 m±0.5.

4.3 Working system Three shifts continuous working system, no holidays. Available working time is 4,500 hours, Repair total mill one time per year, 20 days/time. Every week, repair the components, change the shift within 20 minutes, for inspect the equipments and clean the workshop. Every year working time as below:
1) Calendar time: 8,760hours/per
2) Repair the total mill will take

20 days/year 480 hours/year 3) Every week repair one time will take 8hours/week 416hours/year 4) Change the shift time is 20minutes/shift 345hours/year No working time as 1,241hours/year 5) Every year working time is 7,500hours/year 6) Change the tools and others stop working time is 3,000hours/year 7) Available working time is 4,500hours/year 4.4 Production capacity (annual output) According to Ф1400×16mm, the steel coil width is 1550mm, forming angle is 69.12o , driving speed is 1.8m.min, weight of coil is 25 ton, the forming speed is 0.64m/min, so the production speed should be 0.35Ton/min, each pipe length is 12meter/6.6Ton,the year working time is 4,500hours, as the annual output be up to 50,885Ton 4.5 Workers quantity and their position.

Main section Uncoiler  Butt-welding  Edge milling  Forming  Cut off  Repairing
1  2  1  3  1  2


Assistant: 5 Total: 23 workers/shift 4.6 Mill type Inlet swiveling, strip centerline location 4.7 Welding data: Internal welding: 1 DC 1500 + 1 AC 1200 External welding: 1 DC 1500+ 1 AC 1200+ 1 AC 1200 Speed: 1.0-2.0m/min 4.8 Driving speed: 0.7-2.5m/min 4.9 Forming type: Three roller bend, four row of out-control roller sizing. 4.10 Plant requirement Voltage: 220/380V Frequency: 50Hz Compress air: 0.4-0.6Mpa Water supply: 0.2-0.4Mpa 4.11 Total capacity: approx.1300KW 5. Production techniques Uncoiling → Peeler and pinching → seven roller leveling →lateral strip guide → shearing &butt-weld →lateral strip guide → edge miller 1 →edge miller 2→lateral strip guide → main drive→ pre-bending →lateral strip guide→ forming → internal welding → external welding →on-line UT → cutting off → kick-out pipe → clean welding scrap → repair welding → X ray→ hydraulic testing → end bevelling→ collecting→storage
 

1.  Uncoiler – Qty 1
2. Peeler and pinching machine : Qty 1
3. Seven roller leveller - Qty 1
4. Lateral Strip Guide - Qty 4 electrical
5. Shearing &Butt welding unit - Qty 1
6.  Edge miller - Qty 2.
7. Main drive - – Qty 1
8.  Pre-bending  - – Qty 1
9. Forming machine – Qty 1
10. Feeding table – Qty 1
11. Inside welding unit  – Qty 1
12. Outside welding unit – Qty 1
13. Pay-off table – Qty 1
14. Flying cutter – Qty 1
15. Pipe drop unit – Qty 1
16, Hydraulic system – Qty 1
17.  Electrical system – Qty 1
18. Buried parts – Qty 1

Finished section

1 . Facing &Beveling machine Qty  1
2. Hydrostatic tester Qty  1 3500Ton
3.  Conveyor and platform - Qty according to the plant requirement

7. Assistant equipments
1. Welder DC1500  - 2 , Lincoln Brand
2.  Welder AC1200 - 3 , Lincoln Brand
3. Butt-welding unit (Share with the internal welder) 1 , Lincoln Brand
4. Weld flux transportation and recycle equipment  - 1  China supply
5. Plasma cutter LGK-200  - 1  China supply
6.  X-ray tester  - 1  China supply
7. On-line UT  - 1  China supply
8. Laser seam tracking system - 1  China supply

8. Mill Components description
8.1 Uncoiler (with coiler car) Load the steel coils, Uncoiling with double
cone-head with double roller. Uncoiling by AC motor, 15Kw Centering by hydraulic Lift the coil by hydraulic There is the round plate avoid the coils is loosed Technical parameters: Width: 800-2000 mm Thickness: 5-25.4mm Coil internal diameter: Φ610-Φ760 mm Coil external diameter: Φ1300-Φ2600mm Coil weight: Max. 45T

Center cylinder: Φ200 X 900 mm 2pcs Double cone head lifting cylinder: Φ220 X 850 mm 2pcs Support roller diameter: Φ300mm Material of support roller: 42CrMo Hardness of surface: HRC56-58

8.2 Peeler & pinching machine Open the steel coil, and strength the head of coil by hydraulic Consist of peeler unit, pinch unit, movable cylinder
and foundation. Peeler rotate by hydraulic Peeler open and close by hydraulic Peeler strengthen by three roller hydraulic Technical parameters: Width: 800-2000 mm Thickness: 5-25.4mm Coil internal diameter: Φ610-Φ760 mm Coil external diameter: Φ1300-Φ2600mm Coil weight: Max. 45T Peeler cylinder: Φ200/140mm Material of peeler: 65Mn Straightened roller diameter: Φ360 X 2100mm Pinch roller: Φ360 X 2100mm Material of roller: 42CrMo Pinch roller press down: Φ160mm cylinder Drive by DC 22kw, frequency converts
Whole moving cylinder: Φ220/160mm, 2 pcs 8.3 Seven roller Leveller Level the steel coils and pinch the steel strip from the Uncoiler. Consist of pinch roller, leveler, support roller and driving unit. Level roller: Four up three down (the down three roller can individually adjust by hydraulic cylinder),Φ300X2100mm Main motor: DC motor 22kw frequency converts, Level roller press down by AC 5.5kw Material of level roller: 60CrMoV Support roller diameter: Ф200mm

8.4 Lateral Strip Guide Center and guide the side of steel strip by electrical. Consist of drive unit, lateral side guide and basis.
Technical parameters: Centered by AC 3KW X2 Support roller diameter:Φ300mm Material:GCr15 Hardness:HRC58-62 Moving range:700-2100mm Driving screw pole: Tr100 X 4 Material of screw pole: 45 Hardness of screw pole: HB240-260 Characters: 8.5 Shearing & Butt-welding Shear both ends of the steel strip and butt-welding the two steel coils
Consist of body, shearing unit, and press plate and support roller. Carriage drive by cylinder Press plate clamp by cylinder Strip thickness: 5-25.4mm Strip width: 800-2000mm Steel grade: HR X100 Hydraulic shear force: 400T Blade material: 6Cr W2Si Welding head move by AC frequency converts Weld by automatic submerged arc welding Welding power: DC 1500+AC 1200 Welding speed: 0.5-2.5m/min
8.6 Edge milling machine Mill the two side of steel strip with beveled edge. Consist of milling head device, milling body device, press roller device. Milling speed:30-90 m/min. Driving by AC motor, 2 X 75kw frequency converts Milling head: Ф600mm Milling accuracy: Plate width tolerance:±0.5 mm, Width tolerance of length edge: ±0.3 mm Beveled edge angle tolerance:±2.5° Beveled edge form: X direction 30°,Y direction 30°,reserved length in the middle 6-8mm Steel strip speed:Max. 3 m/min;

Milling blade press down: hydraulic Milling width adjusting mode: electric
8.7 Main Drive: Drive the steel strip to move forward to control the forming speed. Consist of the driving unit, golden sky, frame and cylinder. Speed: 0.7-2.5m/min Driving: DC 2 X75kw frequency converts Diameter of roller: 600mm Material of roller: 60CrMoV Driving force: Min. 300Ton Press down by hydraulic cylinder Ф450mm 8.8 Prebending Unit: Pre-bend steel strip single edge before entering into forming machine. Avoid any bend, hump before
entering into forming machine. Roller own self protection function, which could achieve smooth running and delivery when plate thickness changes; Consist of pre-bend device, guide plate device, clamps and base. Prebending roller diameter: Ф300mm Material of roller: GCr15 Hardness: HRC58-62 Cambering roll form: two roller Press down: AC motor The form of rolling: bearing roll Roller: Ф160mm bearing roller The material of rolling: GCr15 Distance between up and down plate: 5-30mm
8.9 Forming machine: This machine is one of the key equipments. It’s used to deform the steel strip to the shape of pipe prepared for welding. It adopts the Germany MEG type, adjust the height of 1# and 3# roller by electrical, adjust the distance between 1# and 3# by electrical. Adjust the angle of 1# and 3# by manual, adjust the 4# assistant roller by manual, 5#, 6# and 7# out-controlling roller by electrical.

Consist of foundation, lateral side guide, tension unit, forming roller 1#,2#,3# and out-controlling roller 5#, 6#,7# and 8#. Type: Inlet swiveling, left feed Adjustment: three roller bend, out-controlling roller can be adjusted. Strip location: center location
Forming scope: Φ610-3048 mm Forming angle: 45°-82° Forming roller: Dia.160mm, GCr15 Internal press pole material is 42CrMo Forming roller lubricate by dry oil. Foundation move by AC motor, 7.5kw Electrical lateral side guide: AC motor 2 X 3kw Forming roller moving by 1.5kw 2# roller press down by AC motor 7.5kw 2# roller press force: 200T Performance: •Forming machine has good rigidity and security, can ensure long-term produce, form steadily. •Adjustment unit adopts motor, operate freely and control main parameter easily. •All the transportation unit adopts little gap screw pole, the unit can be agility, steady and credibility. •All the components of forming machine adopts focus lubrication, can regular lubricate through individual lubrication pack. •Before forming, there is the two row lateral side guide and prebend plate to make the steel strip can enter into the forming machine exactly and steadily. •Forming machine adopts three roller bend type, that is 1# and 3# support, internal press roller press down to bend the strip, the 1# and 3# always point the central angle, the others out-controlling roller for control the diameter. Forming steadily. •The internal press unit of forming machine is the main component, it adopts double worm clamp, can carry out remove the gap. Ensure to form steadily. Internal press pole is total forge, has total rigidity and good heat treatment. •The internal press roller can be discharged •The welding rod can lift by hydraulic jack. It always keep one position to ensure the welder to weld. •The forming roller adopts GCr15 bearing roller, change freely and adjust freely. •The foundation can turn as the force of pay-off table, then carry out to adjust the forming angle. The wheel of foundation adopts mechanical locking system, ensure the forming angel is steady. •The turn round center shaft lubricate by focus lubrication. •Roller lubricate by focus dry oil.

8.10 Feeding Table: The foundation of the equipments in front of the forming machine. It forms the required angle by hydraulic pressure cylinder. It is welded with section steel and steel plates.
Swing cylinder: Ф160/110mm Forming angle: 45°-82° 8.11 Pay-Off table: The foundation of the equipment behind the forming machine. It can rotate a mini-trim angle to correct the welding gap. Tuning angle: ±1.5°

8.12 Flying cutter: Cut the welded pipe in a fixed length. Consist of foundation, carriage body, top wheel equipment and driving equipment. Cutting mode: Plasma cutting, LGK-200 Characters: Fixed length cut. 8.13 Buried parts Load the feed table and pay-off table. Consist of slide way and anchor bolts. 8.14 Internal welding equipment: Fix and adjust the internal welding head, ensure center the welding seam.
Welding head move by AC reducer motor Welding power: DC-1500, AC-1200 Welding speed: 0.6-2.1m/min 8.15 External welding equipment: Fix and adjust the external welding head location, ensure welding wire up to the center of welding seam. Welding head move by AC reducer motor Welding power: DC-1500, AC-1200, AC-1200 Welding speed: 0.6-2.1m/min

8.16 Pipe Drop unit Kick out the steel pipe after cut off Consist of kick out unit, cylinder and foundation. Cylinder: Ф150/105mm 4pcs 8.17 Welding flux treatment and recycle Function: It used to internal and external welding, installed forming table and top operation table. The high pressure centrifugation fan feed the flux to flux bucket, discontinuous working. When the flux is full, the motor is stop. The flux supply based on gravity system. The dust separator adopts high pressure pulse, equipped felt bag, easy to clean the dust. Welding flux recycle system recycles the flux separately for internal and external. The high pressure centrifugation fan sucks to flux bucket, Internal welding spot welding adopts magnetic separator, can separate the 99% iron dust. 8.17.1 Welding flux feed system Consist of negative pressure system, dust separator, internal and external welding nozzle, welding flux feed and discharge unit, connectors. High pressure centrifugation fan: 15kw, discontinuous work Dust separator: pressure +50Mpa Filter area: ≥20m² Dust separator frequency: 98% 8.17.2 Welding flux recycle system Consist of negative pressure system, dust separator, discharge unit, magnetic separator unit, welding flux storage, welding flux supply unit, internal and external nozzle. High pressure centrifugation fan: 18.5kw, continuous 24 hours Dust separator: pressure +50Mpa Filter area: ≥20m² Dust separator frequency: 98% Magnetic separator capacity: ≥1000kg/h Frequency: 99% iron dust. 8.18 Welding flux treatment Consist of heat box, storage box, driving unit, speed adjustor and temperature control unit. Function: dry the flux, and separate the flux and scrap. Type: YXH1-500 rotating dryer Welding flux capacity: 500kg Heat power: 13.5kw HCX-II flux magnetic separator Capacity: 1000kg/h

Ref. 111243

 

 

ÖZEMEK 2540MM X 20.0MM SSAW PIPE PRODUCTION LINE (2006)

 2540mm X 20.0mm SSAW PIPE PRODUCTION LINE (2006)


 BRAND: ÖZEMEK (TURKEY)
MANUFACTURE YEAR : 2006
1. STRIP PREPARATION – FEEDING AND FORMING

A) STRIP PREPARATION AND FEEDING SECTION
B) COIL HOLDER SYSTEM
C) AUXILIARY PUSHING POWER UNIT : 15 KW, ROLLER DIAMETER: 320 MM.
D) PRIMARY FLATTENING
E) SKELP END UNIT
F) SECONDARY FLATTENING
G) EDGE MILLING : ABLE TO PROCESS Y AND X SHAPE EDGE PREPARATION WITH 30 LAPIDARY

MILLING HEAD DIAMETER: 500 mm ,
DRIVING POWER : 2x45 kW AC
H) DRIVING POWER UNIT: BOTTOM ROLL IS FIXED AND TOP ROLL IS 50 MM STROKE.CYLINDER DIAMETER :420 MM AND MAX PRESSURE IS: 200 BARS.SURFACE OF ROLLS (3-5 MM) HAS BEEN TEMPERED TILL 55-60 HRC.ENGINE POWER: 90 kW.
I) STRIP SUPPORT SYSTEM , UPPER AND LOWER
J) MANUFACTURING ANGLE ADJUSTMENT SYSTEM
K) FORMING UNIT

2. PIPE OUTLET SECTION

A) TOWER FOR WELDING EQUIPMENT
B) TOWER FOR WELDING FLUX
C) TOWER FOR UT EQUIPMENTS
D) SIDE SUPPORTS IN FORM “V”
E) PLASMA CARRIER
F) PIPE SETDOWN SECTION


3. GENERAL SPECIFICATIONS
MANUFACTURING ANGLE (β) BETWEEN 10 AND 43 DEGREE
STEEL GRADE: UNTILL API 5L PSL2 X65
THICKNESS: MIN.4 MM – MAX 20 MM.
OUTER DIAMETER: MIN 508 MM- MAX 2540 MM
MAX COIL WEIGHT: 30 MTON
COIL WIDTH: MAX 1760 MM
THERE IS ONLY ONE BOOM IN SSAW LINE
COIL FEED RATE : MAX 1,6 M/MINUTE
HYDRAULIC PRESSURE: MAX 250 BARS
PLASMA ENGINE: HYPERTERM MAX. 400 A.
4. EQUIPMENTS
A) WELDING EQUIPMENTS
1. Lincoln DC 1500: 2 pcs -2x110 kW
2. Lincoln AC 1200: 2 pcs -2x110 kW
3. Lincoln DC 1000: 1 pcs for skelp end unit -1x56 kW
4. 3 pcs NA 5 CONTROL PANELS FOR WELDING MACHINES
5. 2 pcs NA 4 CONTROL PANELS FOR WELDING MACHINES
6. INTERNAL AND EXTERNAL WELDING APPARATUS AND FLUX COLLECTING SYSTEM

B) ELECTRICAL EQUIPMENT)
1. AUXILIARY DRIVING ENGINE: 15 Kw
2. MAIN DRIVING ENGINE: 90 Kw
3. HYDRAULIC UNIT: 18,5 Kw
4. FIRST EDGE MILLING : 45 Kw
5. SECOND EDGE MILLING : 45 Kw
6. FIRST LOWER STRIP ENGINE: 2,2 Kw
7. SECOND LOWER STRIP ENGINE : 2,2 Kw
8. COIL CARRIER : 3 Kw
9. RIGHT BRUSH ENGINE: 1,1 Kw
10. MILLING ADJUSTMENT ENGINE: 0,75 Kw
11. INTERNAL WELDING ADJUSTMENT ENGINE : 0.75 Kw
12. SHAVINGS CONVEYOR : 0,37 Kw
13. FIRST FAN: 1 Kw
14. SECOND FAN: 1 Kw
15. TOWER ENGINE: 2,2 Kw


16. REAR PRESSURE ENGINE : 1,5 Kw
17. LOWER PRESSURE ENGINE : 1,5 Kw
18. EXTERNAL WELDING ADJUSTMENT ENGINE : 0.37 Kw
19. TOWER ADJUSTMENT ENGINE:1,5 Kw
20. UT TOWER ENGINE: 1,5 Kw
21. LAMINATION TOWER ENGINE: 1,5 Kw
22. HYDRAULIC UNIT ENGINE: 7,5 Kw
23. WELD SEAM MILLING: 1,1 Kw
24. FIRST EXTERNAL WELDING ADJUSTMENT ENGINE: 0.75 Kw
25. SECOND EXTERNAL WELDING SEAM ADJUSTMENT: 0,75 Kw
26. MILLING BRUSH ENGINE: 2,2 Kw
27. FIRST ABSORBER :4 Kw
28. SECOND ABSORBER :4 Kw
29. FLUX CONVEYOR : 0,75 Kw

C) HYDRAULIC EQUIPMENTS
THERE ARE 2 HYDRAULIC UNITS
MAIN UNIT, PUMP ENGINE POWER 22 KW, HYDRAULIC PRESSURE IS 200 BARS.
SECONDARY UNITE, PUMP ENGINE POWER 5,5 KW, HYDRAULIC PRESSURE IS 150 BARS
VALVES BRAND IN ALL SYSTEM IS VICKERS.
5. PRODUCTION RANGE

HYDROTEST MACHINES AND EQUIPMENTS
PIPE LENGTH: MIN 6 M.-MAX15,5 M.
- O.D. : MIN 406 mm – MAX 2440 mm
- CAPACITY : 1500 MTON
- THERE ARE 4 HYDRAULIC UNIT AND ITS OWN ENGINES.
• FIRST HYDRAULIC : 4 KW
• SECOND HYDRAULIC : 30 KW
• THIRD HYDRAULIC : 11 KW
• FOURTH HYDRAULIC : 30 KW

- WATER PUMPS
• LOWER PRESSURE ENGINE : 7,5 KW
• FIRST HIGH PRESSURE ENGINE : 7,5 KW
• SECOND HIGH PRESSURE ENGINE : 11 KW
• FILLING ENGINE: 55 KW
• WASTE WATER DISCHARGE ENGINE : 18,5 KW

- MAIN BODY MOVEMENT ENGINE: 4 KW
- THERE ARE 2 PIPE LIFTING SYSTEM
- THERE ARE 4 PISTON WHICH ARE CONNECTED TO MIRROR
- THERE ARE 7 TESTING FLANGES SET FOR ALL DIMENSIONS.

1.TURNING MACHINE EQUIPMENTS AND ITS SPECS
- WORKING RANGE : ɸ 219-2032 mm
- WEIGHT LIMIT: 20 MTON

ENGINES
• MAIN ENGINE: 75 KW
• FORWARD –BACKWARD PASS ENGINE : 5,5 KW
• CONVEYOR ENGINE (6 PCS):2,2 KW/PCS
• HYDRAULIC ENGINE: 15 KW


- DRIVING ENGINES
• 75 kW
• 7,5 kW
• 15 kW

2.TURNING MACHINE EQUIPMENTS AND ITS SPECS
- WORKING RANGE : ɸ 406-2440 mm
- WEIGHT LIMIT: 20 MTON

ENGINES
• MAIN ENGINE: 75 KW
• FORWARD –BACKWARD PASS ENGINE : 5,5 KW
• CONVEYOR ENGINE (6 PCS):2,2 KW/PCS
• HYDRAULIC ENGINE: 15 KW

DRIVING ENGINES
• 75 kW
• 7,5 kW

Ref. 111244

 

 

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