FOUR COLUMN PUSH DOWN OPEN DIE FORGING PRESS WITH 80 TON RAIL BOUND MANIPULATOR
47/50MN Ton Four Column Push Down Open Die Forging Press with 80 Ton Rail Bound Manipulator is a perfect up-to-date design
This machine consists of 3 cylinders, 4 columns, crown, slide, bed, magazine, manipulator, table, side bed and other accessories,
and equipped with Siemens S7 PLC (Siemens S7-400 Series) system
Four Column Push Down Open Die Forging Press with 80 Ton Rail Bound Manipulator
OVERALL DRAWINGS
Manipulator Entire equipment Main Body of Press
MAJOR SPECIFICATION
Open Die Forging Press Manipulator
Press force (400 bar) Carrying capacity, nominal 800 kN 47 MN
Upset force (425 bar) Tongs clamping moment 2,000 kNm 50 MN
Maximum press stroke Tongs openings, without inserts, round 800/2,000 mm round 2,500 mm
Specification x Quantity of main cylinder - with inserts 200~800 mm round Φ 710 dia x 3 sets
Press daylight - with extension arms 100~2,800 mm round 5,000 mm
Press force stage, at 425 bar Max. turning diameter with extension arms 3,900 mm
- 1 stage (one-central cylinder) Vertical tilting angle of tong up 15° (down to floor) 16.7 MN
- 2 stage (two-side cylinders) Horizontal movements of tong in forging direction, relative to carriage ± 400 mm 33.4 MN
- 3 stage (three-all cylinders) 50 MN
Distance between columns (clear width) Speed, times 4,000 mm x 1,800 mm
Table shifting device stroke (Left, Right) - forging 0-30 m/min 3,000 mm x 3,000 mm
Die Magazine - traveling 0-50 m/min 4-die magazine
Number of press strokes - turning of tong 0~8 rpm
Force Stage Penetration Return stroke - lifting and lowering of tong Stroke per minute 90 mm/sec
3 cylinders 150 mm 300 mm - tilting of tong 10/12 90 mm/sec
3 cylinders 100 mm 200 mm - side shifting of tong 15/17 80 mm/sec
2 cylinders 50 mm 100 mm Accuracy 25/30
1 cylinder 5 mm 20 mm - traveling ± 3 mm 80/85
- turning ± 1° Weight of press (Die magazine / die shift) Approx. 900 tons
Overall dimension of press Total delivery of the main pumps Approx. 1,450 l/min
- Total height Total capacity of accumulator 600 liter 14,370 mm
- Press height above floor level Usable capacity of accumulator 200 liter 10,870 mm
- Depth Travel distance 25 m 3,500 mm
Ref. 71228
WELLMAN 5 TONS MOBILE TYPE FREE ROAMING FORGING MANIPULATOR
Built 1983
Specifications Metric Standard
Moment rating.........................................10mt .....................................11.02 ton
Overall Length..................................... 6,795mm .................................. 267.52”
Reach ........................................... 1,395mm ....................................54.92”
Jaws ............................................. 445mm ....................................17.52”
Min height of parallel hoist ........................ 710mm ....................................27.95”
Range of parallel hoist ............................. 660mm ....................................25.98”
Min range of rock hoist........................... 1,675mm ....................................65.95”
Tail radius.......................................... 4,545mm .................................. 178.93”
Head radius ........................................ 2,540mm .................................. 100”
Overall width ...................................... 2,770mm .................................. 109.05”
Overall width w/sideshift........................ 3,260mm .................................. 128.35”
Head width......................................... 1,145mm ....................................45.07”
Overall width of grip levers ..................... 1,345mm ....................................52.95”
Max opening of jaws ................................ 610mm .......................................
Min square ........................................... 150mm ..................................... 5.9”
Max square ........................................... 535mm ....................................21.06
Min round ............................................ 150mm ..................................... 5.9”
Max round ............................................ 610mm ....................................24.01”
Sideshift ............................................. 200mm ..................................... 8.66”
Travel ...............................................75 mtrs/min .......................... 246.02’
Bar turn .............................................................................................. 5/12
rpm
Rock hoist ..............................................10-5 mtrs/min ......................... 32.8-16.4 ft/min
Parallel hoist ........................................... 5-5 mtrs/min
Grip-full range...................................................................................... 8-0 seconds
Net weight .............................................21.77 mt.................................24 tons
This includes the following:
No 1 Wellmann electric manipulator built in 1961 and completely renewed in 1983
Capacity : 5 ton
Ref. 71229
DANGO & DIENENTHAL 2,000KG TYPE A 10.2 MOBILE (FREE-ROAMING) FORGING MANIPULATOR
Built 1990
Major specifications: metric standard
Carrying capacity while forging.........2,000.0 kg......... 4,409.3 lbs
Max. torque at the tongs.........50.0 kNm
Dimensions:
Length..........5,505.0 mm ..... 216.7"
Width..........2,310.0 mm....90.9"
Height....3,600.0 mm............ 141.7"
Weight...... 13,100.0 kg...... 28,880.5 lbs
Position of tongs above floor:
Deepest .......... 550.0 mm .......21.65"
Parallel ........800.0 mm .......31.5"
Opening of tongs ... 900.0 mm .......35.4"
Power of motor for hydraulic.... 37 kW – 380 V / 50 Hz
Ref. 71230
HUTA ZYGMUNT MPM 10000B HEAVY FORGING HAMMER
Model MPM 10000B Heavy Forging Hammer
Specifications Metric Standard
Weight of ram ..................................... 3,850.0 kgs.............................. 8,487.8 lbs
Max tup stroke ...................................... 900.0 mm.................................35.43”
Guideway spacing................................... 750.0 mm.................................29.52”
Length of die seat in the tup...................... 750.0 mm.................................29.52”
Min height of die holder (without tail) .......... 350.0 mm.................................13.78”
Max weight of upper dies ........................ 1,100.0 kgs.............................. 2,425.1 lbs
Min height of die holder above floor ............. 780.0 mm.................................30.71”
Number of blows per min........................................................................90
Height of hammer above floor .................. 4,500.0 mm............................... 177.17”
Total height of hammer.......................... 5,930.0 mm............................... 233.46”
Weight of anvil block without die holder..........75.0 m tons .............................82.6 s tons
Weight of hammer with anvil block .............. 103.0 m tons ........................... 113.5 s tons
Ref. 71231
