Hunger Casting Cylinder New 2006
Hunger Casting Cylinder New 2006
Plunger diameter 320 mm
Stroke 7000 mm
Nominal pressure 50 bar
Speed 25 - 225 mm/min
Max. lifting force 225 kN
Weight of cylinder 8500 kg
Internal guide with anti-twist protection
Ceraplate coating, etc.
Hydraulik aggregate
Ref. CGS1013107
Zam, Demag-Technika Melting And Casting Lines
5 melting and casting lines
Mfc.: ZAM, DEMAG-TECHNIKA,
Built: qty. 3 in 1989, 1994 & 2001
Strip width: 300 – 450 mm
Thickness: 13 – 18 mm
Melting and casting lines – 3 units
Melting and casting line no 1– year 1989
Including:
1. Channel type induction melting furnace PIK 1500 made by ZAM
• - Total capacity 3600 kg - Charge capacity 1500 kg
• - Active power 340- 410 kW - Frequency 50 Hz
• - Inductor voltage 500 V - Induktor system – Scottea
• – Melting speed: 1200 kg/h - 1850 kg/h
2. Channel type induction casting furnace by Demag – Technica
• Total capacity 2800 kg - Active power 150 kW
• Frequency 50 Hz - Voltage rate 500 V
• Capacity 1500 kg.
3. Flat mould consisted with closed frame, copper cooler and graphite mould with the following parameters
thickness 13 to 18 mm - width 300 to 450 mm
length 250 mm
4. Drawing machine – by Demag Technika used for drawing a strip out from a mould
5. Milling machine FR4 with a spray cooling by Demag - Technica used for both side strip milling.
Max. Milling thickness 1.5 mm on side
Max. width 450 mm - Power of hydraulic unit drive 2.2 kW
Feed speed 64-640 mm/min. - Transport rollers dia. 138 mm
Mill spindle dia 140 mm - Speed of spindle milling 140 mm/min.
6. Flying shear – by Demag Technica, used for cutting of the strip in movement, sizes:
max. strip size 20 x 450 mm - max. cutting power 1750 kN
Working preasure 140 bar - Power of hydraulic unit drive 5.5 kW
7. Coiling machine – by Demag – Technica used for coiling of casted strips
max. strips width 450 mm - max. thickness of strips 18 mm,
Inside dia. 600 mm - Outside dia. 1800 mm
Coiling speed 1.6 m/min. - Power of coiling drive 1.5 kW
Power of coil drive 0.55 kW
Melting and casting line no. 4 – year 1994
Equipment composition same as line 1
Melting and casting line no. 5 – year 2001
Including:
1. Channel type induction melting furnace PIK 1500 by ZAM
Total capacity 3600 kg - Charge capacity 1500 kg.
Active power 340- 410 kW - Frequency 50 Hz
2. Channel type induction casting furnace by Demag – Technica
Total capacity 2400 kg - Active power 150 kW
Frequency 50 Hz
3. Flat mould consisted with closed frame, copper cooler and graphite mould with the following parameters
thickness 13 to 18 mm - width 300 to 450 mm
length 250 mm
4. Drawing machine – by Demag Technika used for drawing a strip out from a mould
5. Milling machine FR4 with a spray cooling by Demag - Technica used for both side strip milling.
Max. milling thickness 1.5 mm on side
max. width 450 mm
6. Flying shear – by Demag Technica, used for cutting of the strip in movement, sizes:
max. strip size 20 x 450 mm
7. Coiling machine – by Demag – Technica used for coiling of casted strips
max. strips width 450 mm - max. thickness of strips 18 mm
Inside dia. 600 mm - Outside dia. 1800 mm
Ref. CGS11134
Hertwich Horizontal DC Caster
Hertwich Horizontal DC Caster
Year of Manufacture 2006
Horizontal DC Caster
For manufacturing of alloy ingots and round bars, with integrated saw, clamp and conveyor system and ingot
stacker
Manufacturer HERTWICH
Year of manufacture 1995
1. Technical Data:
Casting width max. 2100 mm
Number of strands (74 x 54 mm) max. 20
Casting formats
Ingots 74 x 54 mm (20 strands)
Round bars diameter 140 / 145 / 152 mm
Oval bars 193 x 370 mm (4 strands)
Casting capacity 4 – 5 t/h
Sawing length: 648 – 7.300 mm
Connected load:
Electric Power 70 kW
Water min. 2.5 bar
Pressurized air ca. 5 bar
Specific Energy consumption:
Electric Power 40 kW
Water max. 80 m³/h
Pressurized air ca. 20 m³/h
Casting capacity approx. 4 – 5.5 t/h
Available moulds and tundishes:
2. Scope of supply:
2.1 1 Casting Machine
2.2 Tundishes for 20 strands format 74 x 54 mm
2.3 Tundishes for round bars
2.4 set of chills 74 x 54 mm
2.5 set of chills for round and oval bars
2.6 1 Cooling water system
2.7 1 Chill lubrication system
2.8 1 Casting carpet, designed as heavy conveyor belt
2.9 20 pull down rolls
2.10 1 Intermediate roller table
2.11 Flying saw consisting of saw carriage, saw portal with saw slide,
ingot clamp, feed system and chip suction
2.12 1 run-out roller table 2 m long with cross conveyor
2.13 1 automatic Ingot stacking unit
2.14 Stack conveyor system
2.15 Fully automatically strapping machine
2.16 Weigh system 25 -1500 kg
2.17 Stack storage table length ca. 9 m (10 stacks)
2.18 Conveyor table for round bars: length ca. 9 m
2.19 Bar magazine, length ca. 6 m
2.20 Hydraulic system
2.21 Electrical equipment
Ref. CGS111317
BMD Multi-piston MOULDING LINE - Construction year: 1978
BMD Multi-piston MOULDING LINE - Construction year: 1978
MOULDING LINE BMD
Type: Multi-piston
Pression: +/- 13 kg/cm²
Dimensions moulding flasks: 1100 mm x 700 mm x 300/300 mm
Quantity of flask couples: 110
80 couples of flasks/h
Output KUHN: 50 flasks /h
Requirement of green sand: +/- 60 m³ /h
Construction year: 1978
Working tension: 400 V, 50 Hz, without neutral conductor
Tension of electro valves: 110 V, 50 Hz
Tension of limit switch: 24 V DC
Control SIEMENS automatic (new in 1995)
Control display 10’’ (new in 2007)
Hydraulic unit with oil tank 3000 l
3 hydraulic pumps 45 kW each (renewed in 2011)
Movements of flasks electrified
Hydraulic moulding press and press out station
Pneumatic turn over and remould station
Flask transfer wagon full electric
This line will be free in 2014
3 samples of origin drawings for your disposition
Plant to visit in working
Total weight: +/- 240 t
Requirement of place on the floor: 37 x 11 m
Important lot of spare parts for your disposition
7 double support frames for the pattern plates (14 pieces)
Ref. CGS121331
