DISAMATIC AUTOMATIC MOLDING LINE
DISAMATIC AUTOMATIC MOLDING LINE
1- B&P Speedmuller Sand Mixer, Model 100-B, Up to 100 Tons Per Hour
1- GK Fluidized Bed Sand Cooler, Model 100 Tons Per Hour, With Cooling Blower
1- Inductotherm Induction Melting Furnace, 2750 Kw, 500 Hz, (2) 7T Duraline Box Furnace
1- Disa Molding Machine, Model 2013 MK5B, 650 X 535, 300+ Molds Per Hour
With: Quick Pattern Changer, Automatic Core Setter, XYCom Disa PLC Controls (Allen
Bradley)
18 Meter AMC Conveyor, 35 Meter SBC Conveyor
Spare Disa Parts, Including New Machine Hydraulic Pump, Books and Documents
1- GK Mold Dump Shaker Conveyor
1- GK Mold Shakeout Machine
Ref. 1133
DISAMATIC AUTOMATIC MOLDING LINES - MODEL 100-B, 2013 MK5B
DISAMATIC AUTOMATIC MOLDING LINES - MODEL 100-B, 2013 MK5B
1- B&P Speedmuller Sand Mixer, Model 100-B, Up to 100 Tons Per Hour
1- GK Fluidized Bed Sand Cooler, Model 100 Tons Per Hour, With Cooling Blower
1- Inductotherm Induction Melting Furnace, 2750 Kw, 500 Hz, (2) 7T Duraline Box Furnace
1- Disa Molding Machine, Model 2013 MK5B, 650 X 535, 300+ Molds Per Hour
With: Quick Pattern Changer, Automatic Core Setter, XYCom Disa PLC Controls (Allen
Bradley)
18 Meter AMC Conveyor, 35 Meter SBC Conveyor
Spare Disa Parts, Including New Machine Hydraulic Pump, Books and Documents
1- GK Mold Dump Shaker Conveyor
1- GK Mold Shakeout Machine
Ref. 1133
GRAVITY DIE CASTING LINE WITH GAS-HEATED MELTING FURNACE AND DRYING CHAMBER FURNACE
COMPLETE HEAVY DUTY GRAVITY DIE CASTING LINE WITH GAS-HEATED MELTING FURNACE AND DRYING CHAMBER FURNACE
Equipped with:
2 Heavy Duty Gravity Die Casting Machines
Arcomex CPC 1500, Year 2005 / 2003
Casting weight: 60 kg
Production meas.: 1470 x 1470 x 800 mm
CNC-Control Siemens S 7
Ø Melting Furnace: Striko Westofen, MH2-N 2000/1000, year 2004
melting capacity: 1 ton/h
Ø Drying Chamber Furnace
Ø Trimming Press Reis SEP 13-65, year 2005
o with Gripping device: Reis,
o High Pressure Blasting device: Aquilla
o Sawing device: Reis
o Cleaning station
o Robot: Reis RVL 130
Ø X-Ray Unit Grohmann, Bj. 2005, suitable for the line
Ø Stamping Machine Borries BM 22
Ø Immersion-Cooling Basin Reis
Ø Absorption Dryer Comp Air DME 040
Ø Overhead Crane Abus ELK 5 to
Ø Shuttle Extension and Preheating station
Ø Handling device Shuttle
Ø 4 Trimming Conveyors
Ø Surface Clamp Cyklop, CB 130
Ø Burner System Runkel for low pressure casting
Ø Crucible Lifting device THG 4
Ø Degassing device Impeller (gravity die)
Ø Injection device
Ø Gravity Dies Turnover device
Ø Analysis System
Ref.11341
CPC LPC 1500, LPC 1250 LOW PRESSURE DIE CASTING MACHINE FOR PRODUCTION OF ALUMINUM WHEELS / MAUS DRILLING- AND TURNING CENTER, EISENMANN POWDER COATING LINE FOR ALUMINIUM WHEELS LINE
Die Casting Machine, Drilling- And Turning Center & Powder Coating Line For Aluminium Wheels
a) CPC LPC 1500 low pressure die casting machine
Year: 2000, for production of aluminum wheels
Technical Data
Platen size 1460 x 1920 mm
Space between columns 1155 x 1575 mm
Columns diameter ∅ 125 mm
Mold height area (max) 800 mm
Moving platen stroke 1000 mm
Opening force 240-480 kN
Clamping force 400 kN
Ejector platen stroke 150 mm
Ejector force 750 kN
Power supply 3x 380V/220V 50Hz
Hydrfaulic pump motor rating 22 kW
Furnace rating 45 kW
Overall machine height 6330 mm
Width of machine 3500 mm
Lenght of machine 4800 mm
Weight without tooling and hydraulic fluid 28.000 kg
b)CPC LPC 1500 low pressure die casting machine
Year: 2000, for production of aluminum wheels
Technical Data
Platen size 1460 x 1920 mm
Space between columns 1155 x 1575 mm
Columns diameter ∅ 125 mm
Mold height area (max) 800 mm
Moving platen stroke 1000 mm
Opening force 240-480 kN
Clamping force 400 kN
Ejector platen stroke 150 mm
Ejector force 750 kN
Power supply 3x 380V/220V 50Hz
Hydrfaulic pump motor rating 22 kW
Furnace rating 45 kW
Overall machine height 6330 mm
Width of machine 3500 mm
Lenght of machine 4800 mm
Weight without tooling and hydraulic fluid 28.000 kg
c)CPC LPC 1500 low pressure die casting machine
Year: 2000, for production of aluminum wheels
Technical Data
Platen size 1460 x 1920 mm
Space between columns 1155 x 1575 mm
Columns diameter ∅ 125 mm
Mold height area (max) 800 mm
Moving platen stroke 1000 mm
Opening force 240-480 kN
Clamping force 400 kN
Ejector platen stroke 150 mm
Ejector force 750 kN
Power supply 3x 380V/220V 50Hz
Hydrfaulic pump motor rating 22 kW
Furnace rating 45 kW
Overall machine height 6330 mm
Width of machine 3500 mm
Lenght of machine 4800 mm
Weight without tooling and hydraulic fluid 28.000 kg
d)CPC LPC 1250 low pressure die casting machine
Year: 1998, for production of aluminum wheels
Technical Data
Platen size 1400 x 1800mm
Space between columns 1180 x 1580 mm
Columns diameter ∅ 125 mm
Mold height area (max) 800 mm
Moving platen stroke 1000 mm
Opening force 250-480 kN
Clamping force 1614 kN
Ejector platen stroke 150 mm
Ejector force 750 kN
Power supply 3x380V 50Hz
Hydrfaulic pump motor rating 22 kW
Furnace rating 36 kW
Overall machine height 6080 mm
Width of machine 3170 mm
Lenght of machine 5040 mm
Weight without tooling and hydraulic fluid 19.150 kg
e)CPC LPC 1250 low pressure die casting machine
Year: 1998, for production of aluminum wheels
Technical Data
Platen size 1400 x 1800mm
Space between columns 1180 x 1580 mm
Columns diameter ∅ 125 mm
Mold height area (max) 800 mm
Moving platen stroke 1000 mm
Opening force 250-480 kN
Clamping force 1614 kN
Ejector platen stroke 150 mm
Ejector force 750 kN
Power supply 3x380V 50Hz
Hydrfaulic pump motor rating 22 kW
Furnace rating 36 kW
Overall machine height 6080 mm
Width of machine 3170 mm
Lenght of machine 5040 mm
Weight without tooling and hydraulic fluid 19.150 kg
f)CPC LPC 1250 low pressure die casting machine
Year: 1999, for production of aluminum wheels
Technical Data
Platen size 1400 x 1800mm
Space between columns 1180 x 1580 mm
Columns diameter ∅ 125 mm
Mold height area (max) 800 mm
Moving platen stroke 1000 mm
Opening force 250-480 kN
Clamping force 1614 kN
Ejector platen stroke 150 mm
Ejector force 750 kN
Power supply 3x380V 50Hz
Hydrfaulic pump motor rating 22 kW
Furnace rating 36 kW
Overall machine height 6080 mm
Width of machine 3170 mm
Lenght of machine 5040 mm
Weight without tooling and hydraulic fluid 19.150 kg
g)CPC LPC 1250 low pressure die casting machine
Year: 1999, for production of aluminum wheels
Technical Data
Platen size 1400 x 1800mm
Space between columns 1180 x 1580 mm
Columns diameter ∅ 125 mm
Mold height area (max) 800 mm
Moving platen stroke 1000 mm
Opening force 250-480 kN
Clamping force 1614 kN
Ejector platen stroke 150 mm
Ejector force 750 kN
Power supply 3x380V 50Hz
Hydrfaulic pump motor rating 22 kW
Furnace rating 36 kW
Overall machine height 6080 mm
Width of machine 3170 mm
Lenght of machine 5040 mm
Weight without tooling and hydraulic fluid 19.150 kg
h)CPC LPC 1500 low pressure die casting machine D01, used
Year: 2000, for production of aluminum wheels
Technical Data
Platen size 1460 x 1920 mm
Space between columns 1155 x 1575 mm
Columns diameter ∅ 125 mm
Mold height area (max) 800 mm
Moving platen stroke 1000 mm
Opening force 240-480 kN
Clamping force 400 kN
Ejector platen stroke 150 mm
Ejector force 750 kN
Power supply 3x 380V/220V 50Hz
Hydrfaulic pump motor rating 22 kW
Furnace rating 45 kW
Overall machine height 6330 mm
Width of machine 3500 mm
Lenght of machine 4800 mm
Weight without tooling and hydraulic fluid 28.000 kg
g)Maus drilling- and turning center for aluminium wheels line 5, used
Year: 2004, complete machining of aluminium wheels up to 22,5"
Control system Siemens CNC 840D powerline
Drillingmachine
Model MDC 502 PW2
Design double-spindle
Verticale tuning center
Model MTV P 508 EW
Design double-spindle
Automation
Description Automatical transport of wheels from
drilling to turning incl. loading
and unloading
Model M 3000 OC
h)Maus drilling- and turning center for aluminium wheels line 6, used
Year: 2004, complete machining of aluminium wheels up to 22,5"
Control system Siemens CNC 840D powerline
Drillingmachine
Model MDC 502 PW2
Design double-spindle
Verticale tuning center
Model MTV P 508 EW
Design double-spindle
Automation
Description Automatical transport of wheels from
drilling to turning incl. loading
and unloading
Model M 3000 OC
i)Maus drilling- and turning center for aluminium wheels line 7, used
Year: 2004, complete machining of aluminium wheels up to 22,5"
Control system Siemens CNC 840D powerline
Drillingmachine
Model MDC 502 PW2
Design double-spindle
Verticale tuning center
Model MTV P 508 EW
Design double-spindle
Automation
Description Automatical transport of wheels from
drilling to turning incl. loading
and unloading
Model M 3000 OC
j)Eisenmann Powder coating line for aluminium wheels, used
Year: 1988
Existing of 1x Grey powder unit
1x Black powder unit
2x Paint brush cabine
Curing furnace
Pretreatment
Fire extinguishing system
Chain incl. hangers
Note hangers distance 600 mm
Capacity 15": approx. 180 wheels / h
20": approx. 60 wheels / h
Note 24 h of pretreatment is enough for
18 h of painting, with regard to 20"wheels
Chrome-Shadow laquer processing possible
k)Boss Acrylic Powder coating line for aluminium wheels, used
Year: 1996, Acrylic powder coating line
Existing of 1x acrylic powder coating
Pretreatment
dryer and baths
Fire extinguishing system
Chain incl. hangers
Note hangers distance 600 mm
Capacity 18": approx. 200 wheels / h
19-21": only any 2nd hanger to use
Note High adjustment of spray head
for painting of wheels and rims
Ref. 3134
