LINER BOARD FLUTING PAPER PLANT
The mill is well documented with all manuals, drawings etc available. The mill voltage is mostly 400v 3phase and 50 cycles.
BOARD MACHINE
The machine is all on one level with partial basement. The machine has a sectional drive on the right from the wet end. The machine has two overhead cranes for maintenance. The machine is well maintained and this can be seen during inspection.
DCS system by ABB installed in 2010/11. Type Xa
The papermachine and stock preparation systems are integrated.
Machine drive ABB, year approximately 2008/9. All HT panels etc.are of recent manufacture by ABB.
Production volume 2011: 62,000 ton. Installed production capacity: 70,000 ton
Reel up width 2650 mm.
Total paperboard length 76 m.
Bearing center width: 3360 mm except two dryer sections: 3500 mm.
Normal paperboard machine operating speed:
160 gsm brown board 420 m/min 10.7 t/h
190 gsm plasterboard liner 350 m/min10.6 t/h
240 gsm brown board 260 m/min 10.0 t/h
300 gsm brown board 180 m/min 8.8 t/h
Paperboard grade produced;
• Plasterboard liner 160 – 300 gsm
• Core board 200 – 250 gsm
DISAMATIC AUTOMATIC MOULDING LINES
STOCK PREPARATION
The stock preparation system has an ABB DCS800 xAsystem and is also covered by camera control
PULP LINES
OCC LINE
Single conveyor with truck loading.Inline metal wire de wiring unit with compactor for wire removed. Conveyor on load cells.
Voith HD C32 High consistencypulper with gearbox drive
Useful pulper: volume 32 m3. Capacity 252 ton BD/24 h, batch time 10 + 10 min
Power requirement 455 kW.Installed power capacity 560 kW.
Rejects to trommel drum with perforated plate.
Stock preparation reject handled by conveyor with metal detector.
Fiberizer F4-P. BP. 2 Finckh ICHO Screen II HS 8 t/h
Secondary LC pulper: Grubbens 12 SR
Maule GR-III/L. Power requirement 450Kw
Voith VS 20 low consistency pulper.
Pulper volume: 20 m3
Power requirement: 160 Kw
Coarse screen Turbo 2 ATS 10, Fine screen ModuscreenF1F, Secondary Moduscreen F0.
Krima KSR 550 SL/ 55kW screw press/ Krima KD 450 450 kW 3t/h
Twin waste discharge points externally.
Screw compactor for de watering rejects prior to external discharge.
In line rotary screen for removal of plastic waste in water system: model Roto Sieve
Finckh Fractionator:
Refiner OCC.
2 Jyhlavara JC 01. Power requirement 250 kW
Refiner Top surfaceline
ÖMV KK1 Power requirement 315 kW
Storage tank OCC 500 m3
White water screen Moduscreen 1F1
Colour kitchen with addition pumps
WET END FORMING SECTION
5 Black Clawson Newport underfeltformers.2950mm face, Frames are stainless steel and each former can be cantilevered to make changing of felts. Two spare forming rolls for the formers.
Individual stock approach to each former comprising stainless Valmet pressure screens and a Valmet
Reject Pressure Screen
Formers have fan assistance.
Dilution control by an Octopus unit located in the basement for two formers.
Machine screen Moduscreen HB2, Secondary Moduscreen F0.
Forming width 2850 mm, Reel up width 2650 mm.
Unloaded suction press UMV.SteamboxDevronizerD5A/10F
Under machine pulper with single side mounted rotor, taking edge trim from machine and breaks.
Wet End pulper: Grubbenspulper for rewinder trim and machine broke complete with Voith 1 E deflaker.
PRESS SECTION
1st suction press:Voith Linear pressure 60 kN/m
2nd and 3rd press: plain Presses. Linear pressure 60 kN/m
4th press: hot press,Tamsec UMV Linear pressure 110 kN/m
5th press: hot press,Tamsec UMV Linear pressure 110 kN/m
DRYING SECTION
4 Cylinders: face width 2955mm, diameter 1250 mm, operating 2.5bar.
9 Cylinders: face width 2955mm, diameter 1500 mm ,operating4.5bar.
First and second section dryers have open gear drives with a mixture of Polypemco and cast iron gears.
15 Cylinders: face width 2930 mm, diameter 1500 mm.Overmechanica manufacture with silent drives, operating at 10 bar.
8 Cylinders: face width 2900 mm, diameter 1500 mm, operating at 5 bar.
Pocket ventilation hood and heat recovery:Langbein&Engelbracht.
All dryers on A/F bearings, some sections are with oil auto lub systems. Felt rolls with remote greasing.
Dryers have auto guide units and manual felt tensioning by pneumatic operation.
Fully enclosed dryer hood with front opening panels.
IR-dryer:Compac
Kuster soft calender. Normal 90 kN/m
ABB Scanning frame: Smart Platform 700.
Pope reel: Bruderhaus with spare drum and gear arms available.
Located at wet end of the machine is the broke pulper: LC operation with a stand to take rolls to be repulped. This unit has in line a Voith model 1E deflaker to assist with pulp disintegration.
Roll truck for moving rolls from paper machine to rewinder.
REWINDER
Bruderhaus RS553/23. 2700.Number RS 576, year 1974, drive on left from the unwind. Hydraulic brake water cooled and including a brake generator.
5 slitters: manual set.
Unwind diameter 2200mm and rewind diameter up to 2000mm.
Shaftless rewind with roll ejector and lowering table.
Powercontrolled double drum drive: ABB.
Rider roll control: ABB
Maximal operating speed: 1,000m/min
Tambour reel oscillation.
Floor mounted reel stop.
Winder has its own crane frame for loading rolls onto unwind stand.
Rewinder trim is blown to pulper located opposite the formers.
At front side of machine in recess is a vacuum cleaner and high pressure washer.
FINISHING
Core link semi automatic core cutter
Dust collection unit with bag for core cutter
Paper wrap roll frame with paper roll wrapping station complete with crane for loading paper wrapping rolls.
Work bench with vice for knife changing etc.
Floor mounted scale LED for weighing finished rolls.
In the area are spare paper machine rolls and a stand with reel shells.
BASEMENT
Vacuum pumps: Nash and Katachi
Hydraulic unit for press sections. Hydraulic unit for Nipco calendar
Oil tanks for cylinder lubrication systems.
Condensate collection tanks
Eight vacuum pumps with V belt drive complete with silencers.
Multi stage high pressure pumps for showers
Sump pump for water removal.
Various stock and water pumps
Black Clawson screen
Two water filters painted green:Broderna manufacture
Four small stainless in - line filters
Two manual hydraulic cranes: pull type, painted blue
Waste container painted blue
Two Voith model 2E deflakers
PulpersGrubbens two off for former/press section broke and dry end broke.
LABORATORY
Auto Lab installed 2009. Sample strip cutter.
Air porosity Gurley, surface smoothness Bendtsen, moisture, tensile strength L/T, substance.
Printer, PC and spare.
Shopper Reigler freeness tester
Sheet maker
Sheet press
Oven
Pan balance
Quadrant gsm scales
Tear tester
Thickness tester
Tensile tester
Gurley
Pan balance
Fold tester
Scott plybond tester
Venticell unit
Tear tester
Electric burst tester
Hydraulic press
Smoothness and porosity tester
VACUUM PUMPS SPARE
1 Nash CL 2002.
1 Nash CL 1002
1 Kakati KVM 300 ( like Nash 2002)
Spare silencer for vacuum pumps, stainless steel on pallet
In store a Stainless Finch screen model Type FinckhHICHO Screen II HS
Fitted basket 1,4 mm, basket, rotor and mechanical sealing in spare.
ELECTRICAL WORKSHOP AND OTHER SMALL WORKSHOPS
Hydraulic lift table
Work benches with small tools drills, vices etc.
Overhead mono rail crane
Hydraulic testing unit
Sump pump
Hydraulic lift table
Blue portable bins
Instrumentation store
New flowmeters
New consistency transmitters: ABB manufacture
Inventory forthcoming.
Range of small motors approx 1 to 3 kw capacity
Rear of papermachine
Transformer located at rear of papermachine .
Three oil filled units, ABB 1600KVA 400v, ASEA 1600 KVA 400v and ASEA 1250 KVA 400v.
One resin encased unit.
Tanks external
EXTERNAL
Spare rolls in crates: PMC
Mould for former on support frame
Screw for Maule dispersor
Old boiler house chimney
Located next to office: Two blue insulated tanks: one for Bentonite and other for starch.
OLD BOILER HOUSE
Electric boiler: make K.V. Myhre AS, 8000 KW, 10,000 volts, 21 bar pressure, volume 16.2 m³ and year 1985.
Boiler no longer in use:Eckrohr manufacture with twin burners.
Steam accumulator tanks.Four inline water filters.
Individual Favallesa floor pick up shaftless unwind stand width 2000mm and diameter 2000mm. Brakes are Witchata, disc air cooled and with tension control. Year 1993, type PBF 183/6 number 1125.
BOILER HOUSE IN USE
Dynaflow sand filter in stainless self cleaning
Two stainless self cleaning filters
VEA boiler with twin burners type SAKKE burning gas. Specification is 19,660 kw, year 2005, operating 17 bar pressure and test pressure 25 bar.
Transformers in stock prep
ASEA 1000KVA ,400v two off
Transformer Effluent plant
GBE 630 KVA 420 v
SMALL MACHINE SHOP AND METAL STORAGE
40 foot container with end door for storage of stainless steel
Rack for carbon steel storage
Boxes for AFT screen baskets
Three Marko waste buckets blue
URSVIKEN metal guillotine type C-SD-5 4/368
Spare rotor and perforated bedplate for pulper
Bench vice in welding shop
Two electric welding sets
Anvil
Electric hacksaw
Chain block sets
Three bench vices
Sets of skates
Sheet bender
Two disc grinder
Vertical metal cutter
Maza lathe (green) with bed approx 1.5 mtrs
Vertical drill
Planner
Horizontal metal table with light
FSA surface grinder
MECA vertical hydraulic press
Twin disc grinder
Pipe threading unit
Industrial cleaner
Small belt grinder
EFFLUENT PLANT AT BASE OF MILL
The effluent plant is a concrete construction with tanks made from sectional concrete.
The culture is attached to floating plastic membranes.Settler tank followed by an aeration tank.
In line PH alarm tester with auto shut down.
Three blowers Delta screw units in cabinets. Recent manufacture .
Polymer make up unit.
Effluent plant next to stock prep area
CONCRETE BUILDING WITH BASEMENT
Pre flocculation tanks for chemical dosing with Bentonite. The system has an SDA tank by HMM.
Floatation in concrete rectangular tank with surface sludge scrappers.
Belt press:1m width, discharging to bay below.
The mill has a spare belt press, 1m width. Not in use. This unit has a pre flocculation tank with mixer.
Sludge collected and loaded by shovel truck onto trailers.
COMPRESSORS
Two air dryers model makeHamrin
Atlas Copco screw type compressor model ZR160 -10-50 YEAR 2001
Atlas Copco compressor item 914 run 46955 hrs
INTERNAL STORE AREA
Two new AFT baskets for pressure screens
Various spare rolls
Sets of skates
Spare body for Finckh screen
New fillings for the JCO-1 refiners
OTHER EXTERNAL TANKS
Large blue tank insulated in front of boiler house.
Lorry base unit with small rear wheels for site transportation of papermachine rolls
Ref. 51312
OVER MECCANICA LINERBOARD MACHINE
1 Second Hand 2 Wire Fourdrinier Type Paper Machine
Make : Over Meccanica
Y.O.M. 1968
Year of Major Rebuilds : 1995 New Headbox f.botton wire
New after dryer part
New slitter rewinder
2002 New top wire headbox
New QCS
New machine calander
2004 – Rebuild of press section
Rebuild of wire part
Rebuild of stock preparation
Sheet width at Pope reel : 3550 mm
Paper Grade : Testliner white and brown
Basis weight range : 100 – 220 g/m²
Operating speed max. : 420 m/min
Capacity : 180 t/24h
Electric : 380 V, 50 Hz
Drive side : left, seen in paper run direction
Raw material : Waste Paper, OCC
Machine Dimensions : Length = 73.5 m
Width = 11.0 m at the widest point (Press
Height = 6.6 m at the highest point (Press
Consisting of:
1. Stock Preparation & Approach Flow System
1.1 For bottom layer (Capacity 120 tpd)
1 Pulper, type Hydrapulper D, 50”, make BLACK CLAWSON including
belt, including drive
1 Detrashing System, type Hydrapurge 33 XVF, make KADANT-BLACK
CLAWSON, including drive 75 kW
1 Reject-Screening Drum, type Selectpurge, make KADANT-BLACK
1 High Consistency Cleaner, type Liquid Cyclone, make THERMO-BLACK
CLAWSON
1 Pressure Screen, type ScreenOnewith 3 screening zones for fine screening,
with slotted basket 0.18 mm, make KADANT-LAMORT, incl. drive
1 Reject-Pressure Screen, type FiberNet, size 3, make KADANT-LAMORT,
drive
1 complete Dispersion System, type KD, make VOITH, incl. drive
1 Fan pump 1st stage, type ABS BA 300/300-40, make SCANPUMP,
throughput 1100 m³/h , drive 122 kW
1 Centrifugal Cleaner System, 4-stage, type Cleanpac 700, make GL&
1st stage 31 cones, 2nd stage 11 cones, 3rd stage 4 cones, 4th stage
1 Fan pump 2nd stage, type RDL400, make EMICA, max. throughput
drive 132 kW
1 Pressure Screen 1st stage, type Selectifier 36 PN, make BLACK-CLAWSON,
basket with slots 0.30 mm, incl. drive 75 kW
1 Pressure Screen 2nd stage, type Selectifier 24PN, make BLACK-CLAWSON,
basket with slots 0.25 mm, incl. drive 45 KW
1 Vibration Screen 3rd stage, incl. drive
1 Refiner 30”, make BLACK CLAWSON
Including all tanks, chests, pipes, pumps, valves, instruments, drives
1.2 For top layer
1 Pulper, type Hydrapulper 42”, make BLACK CLAWSON, including conveyor
belt, including drive
.
1 Reject sorter, type Turbosorter, make VOITH, incl. drive
1 High-Consistency Cleaner, type Liquid Cyclone 11”, make THERMO-BLACK
CLAWSON
1 Deflaker incl. drive
1 Centrifugal Cleaner System, 3-stage, make GL&V
1 Pressure Screen 1st stage, with holes 1.2 mm dia, incl. drive
1 Pressure Screen 2nd stage, with holes 1.6 mm dia, incl. drive
1 Vibration Screen 3rd stage, incl. drive
Including all tanks, chests, pipes, pumps, valves, instruments, drives and controls
1.3 For Broke System
1 Couch Broke Pulper incl. agitator and drive
1 Dry Broke Pulper, incl. agitator and drive
2 Thickener Drums incl. drive
3 Deflakers incl. drive
Including all tanks, chests, pipes, pumps, valves, instruments, drives and controls
1.4 Fibre Recovery System
1 Flotation System, type Supercell 18’, make KROFTA
Including all tanks, chests, pipes, pumps, valves, instruments, drives and controls
2. Paper Machine
2.1 Bottom Wire complete, with hydraulic headbox, make ALLIMAND, with automatic
basis weight cross-profile control make METSO, wire part frames SS-clad,
cantilevered for time-saving bottom wire change, 4 Hydro-Foils, 5 Vacu-Foils, 10
Suction boxes; all dewatering elements with ceramic covers, breast roll rubber
covered, suction couch roll with stainless steel shell, forward drive roll rubber
covered, including pneumatic wire guide and electric wire stretcher, including
high and low-pressure cleaning showers as well as an electric-automatic couch
tail cutter.
2.2 Top Wire complete, with hydraulic headbox, make Over MECCANICA, with
automatic basis weight cross-profile control, make METSO, wire part frames SSclad,
cantilevered for time saving top wire change, 2 Hydro-foils, 3 Vacu-foils, 3
Suction-boxes; all dewatering elements with ceramic covers, breast roll rubber
covered, forming roll with SS-wire cover, including pneumatic wire guide and
electric wire stretcher, including high and low-pressure cleaning showers,
2.3 Press Part
1 Suction-Pick-Up-Roll, rubber covered
1 Bi-Nip Press with 1 suction-press roll and 2 blind drilled press rolls, 1st nip 60
kN/m, 2nd nip 80 kN/m, including press felt runs with felt conditioning and
cleaning equipment
1 Shoe-Press with a linear nip pressure of 750 kN/m including felt run with felt
conditioning equipment
Dry-content after press part app. 52 – 54 %.
2.4 Pre-Dryer Part
1 Pre-Dryer Part with 17 drying cylinders 1500 mm diameter, designed for 5 bars
steam pressure, including siphons for condensate removal and including
central oil lubrication system for all drying cylinder bearings, including ropefeeding
system
1 closed hood and ventilation system, make BRUNSCHWEILER, including heat
recovery system
1 steam and condensate system with thermo-compressor
1 M.G. Cylinder 4000 mm, including steam fired hood, make THERMOPAP,
designed for 5 bars steam pressure, including touch-press roll, rope feeding
system and central oil lubrication system for cylinder bearings
2.5 Size Press
1 horizontal size press, including drive and including starch preparation system
2.6 After-Dryer Part
1 After-Dryer Part with 12 drying cylinders, 1500 mm diameter, designed for 5
bars steam pressure, including siphons for condensate removal and including
central oil lubrication system for all drying cylinder bearings, including ropefeeding
system
1 hood and ventilation system with semi-closed hood and including pocketventilation
system make BRUNSCHWEILER, including heat recovery system
1 steam and condensate system, type Cascade
1 Steam Profiling Box for moisture profile control
2.7 Machine Calander
1 Two-roll Soft-Compact Calander with one Nipco-roll and one heated roll, make
ABK
2.8 QCS
1 Online-Quality Control Scanner for the online measurement of basis weight and
moisture cross profile, type Paper IQ, make METSO
2.9 Pope Reel
Hydraulic Pope reel with turn-up system, type RCS2000, make IBS
2.10 Machine Drive
Sectional drive with individual motors, make ABB for wire part, press part,
machine calander and Pope reel. Mechanical speed limit 500 m/min.
Line shaft drive for dryer part including M.G. Dryer. Mechanical speed limit 420
m/min.
Including drive and drive control.
2.11 Vacuum System
One set of vacuum pumps – water-ring type –, make SAFEM, for all dewatering
elements, suction rolls and suction pipes of this machine, including all separators,
tanks, pipes, drives, drive controls and instruments.
3. Finishing House Equipment
3.1 Make OVER MECCANICA, with 2 carrier rolls, 6 slitting knifes. Max. speed 1200
m/min. Including drive and drive control.
3.2 1 set of reel conveyors for paper reels
4. Auxiliary Equipment
4.1 2 Machine Hall Cranes, 10 t lifting capacity
4.2 1 Set of air compressors, make ATLAS COPCO, including air dryers with
sufficient capacity for the supply of all compressed air required for paper
machine and stock preparation
5. Steam and Power Supply
5.1 1 Steam boiler, make SOCOMAS, with gas-burner PILLARD, year of make 1996
including boiler water preparation
5.2 1 Cogeneration plant with back-pressure boiler and gas-fired power generator,
make TUMA TURBOMACH (Switzerland), year of make 1996, with a capacity of
6 MW
6. Laboratory Equipment
1 set of paper testing equipment including the following:
1 Freeness Tester
1 Drying Oven
1 Ring Crush (RCT) -Tester
1 Concora Medium (CMT) –Tester
1 Strip Compression Tester
1 Burst Tester
1 Tensile Tester
1 Stiffness Tester
1 Roughness Tester
7. Spare Parts & Technical Documentation
Spare Rolls f. paper machine : one spare roll available for each position of
function rolls
Spare Motors : included as far as available
Other Spare Parts : included as far as available
Technical Documentation : included as far as available
Condition : Machine was fully operational when shut in
:
Insurance, purchase of tools and consumables, rent
of forklifts and mobile cranes and hiring of foreign
experts for safety supervision and special jobs plus
the cost for the crew.
Shipping volume : app. 130 – 140 containers 40’ plus app. 10 – 20 flat
racks for bulky equipment plus one extra large colli
4.1 m x 4.5 m x 4.1 m, weight 55 t
Ref. 51313
TAMPELLA / BELOIT KRAFT LINER PAPER MACHINE, PAPER GRADES - KRAFT LINER, TESTLINER, FLUTING, SCHRENZ, (DOUBLE LAYER)
SPEZIFIKATION OF KRAFT LINER PAPER MACHINE
Manufacturer: TAMPELLA / BELOIT Fourdrinier
Year of made: 1965 by Tampella
Main rebuilts: 1985 by Beloit
Working width: 4 050mm corrugated base papers, liner
Speed: 180 – 400 mpm
Grammage range: 105 – 230 gsm
Paper grades: Kraft Liner, Testliner, Fluting, Schrenz, (double layer)
Capacity: approx. 250 tpd
Approch flow system:
4 stage Celleco Cleanpac 750 32/9/3/2 with Andritz and Ahlstrom stock pumps
Pressure Screen Tampella LPD50, with 75kW, slotted basket 0,20mm for primary headbox
Pressure Screen Voith Sz. 20, 37kW for secondary headbox
Broke treatment
Paper Machine:
Primary headbox Tampella 4 310 mm
Secondary headbox Tampella 4 300 mm
Frourdrinier wire 34,05m x 4,40m with suction roll Ø 1100 mm
Press section with: 1st. Press with bottom suction press roll Ø 850 mm, press roll Stonit
2nd. Press with Boloit bottom press roll Ø 850 mm, blind drilled and top roll blind
drilled, Ø 850 mm
Drying Part with: 35 pre-drying cylinders Ø 1500 mm, 2,8 bar by Tampella and Pama
Tampella Size Press Ø 800 mm and Ø 797 mm
10 post-drying cylinder Ø 1500 mm
(#36: 4 bar, #37-42: 9 bar, #43-45: 10 bar steam pressure)
Machine Calendar: single nip by Beloit Crown controled
QCS: AccuRay System 1190, 1995 (rebuilt 2002
Pope Reel
Drive: secional drive with 400 V AC drive motors, with frequency inverter
Vaccum system: 5 Nash pumps CL 4001/6001/6002 + 1 Nash Fan
Power supply: complete system
Control system: included
Heat recovery system
Slitter Rewinder: available with the unit
Condition/Shape: in operational shape!
out of operation since mid of 2009
Ref. 51314
VALMET / ESCHER WYSS - KRAFT LINERBOARD MACHINE
5m trim Kraft Linerboard machine
- Supplied by Valmet
- Installed in 1999, Rebuilt 2011
- 5000mm trimmed width
- Mottled Linerboard, 80 – 200 gsm
- 545 tons/day, 800 m/min - Uses Virgin Fibre and/or OCC
- Complete, and in excellent condition
4.5m trim Kraft Linerboard Machine
- Supplied by Escher Wyss
- Two-ply Fourdrinier machine with secondary headbox
- Installed in 1986, Rebuilt 2011
- 4500mm trimmed width
- Mottled Linerboard, 115 – 200 gsm
- 490 tons/day, 460 m/min
- Complete, and in excellent condition
Complete OCC Repulping Line:
- Can be used with either one of above machines.
Ref. 6121
