COMPLETE PULP AND PAPER MILL
Major process units
* woodroom
* bark handling system
* chip screenin
* kamyr hardwood digester
* brown stock washing and screening
* clo2 generation (pac process)
* bleach plant
* noodle and wet lap pulp presses
* caustic plant and lime kiln
* pulp mill refiners
* recovery black liquor system
* power plant steam system
* dimineralized water system
* coal handling system
* solods reclaim system
* primary joint waste treatment
* mill water system
* pulp preparation
* paper machines (5)
Plant 2
Complete 35,000 ton/yr paper mill producing fluting and testliner base on 100% recycle
Plant 3 - Complete 30,000 ton/yr paper mill from recycle - PM3 MF basic specification
Annual Capacity: 21 000 tons
Substance Range: 80 - 400 g/m2.
Machine trim : 2100 - 2280 mm.
Reel widths : 120 - 2280 mm. Tolerance +/- 1 mm.
Reel diameters : 600 - 1400 mm
(Diameter also depending of total reel weight)
Core diameters : 72, +/- 0,3 mm.
76, +/- 0,3 mm.
101, +/- 0,3 mm.
120, +/- 0,5 mm.
152, +/- 0,5 mm.
203, +/- 0,5 mm.
(305, +/- 0,5 mm can be delivered at price extra)
Max 13 reels pr set, in mix of wide and narrow reels. Joints to be made overlapping with two sided tape. Max 3 joints pr reel.
PM4 basic specification
Joints to be made overlapping with two sided tape. Max 3 joints pr reel.
Annual Capacity: 14 000 tons
Substance Range: 35 - 100 g/m2.
Machine trim : 3380 mm
(3400 mm dependent on quality/ substance)
Reel widths : 120 - 2280 mm. Tolerance +/- 1 mm.
Reel diameters : 600 - 1400 mm
(Diameter also depending of total reel weight)
Core diameters : 72, +/- 0,3 mm.
76, +/- 0,3 mm.
120, +/- 0,5 mm.
152, +/- 0,5 mm.
Max Reels pr set: 16
(in mix of wide and narrow reels)
Ref : 41229
BELOIT / SANDY HILL # 9 FOURDRINIER, PAPER MACHINE LINE
1 - Sandy Hill # 9 Fourdrinier Paper Machine, 200-Tons/Day Maximum Capacity, 140" Maximum Web Width, 126" Trim Width, 1,000 Feet/Minute
1 - Valmet Model Kl-200 Rewinder, (1990), 132" Width Capacity, 5,000 Feet/Minute, 56" Roll Diameter Capacity, 10,000-Lb. Weight Capacity, With 6 Slitting Heads, Nematron Plc Control Console
1 - Sonoco Model 929 Core Cutter
1 - Paper Machine Test Lab Equipment, Including Sizing Tester, Ovens, Sample Analyzer, Color & Brightness Testers, Tensile & Tear Testers, Bond & Smoothness Testers, Misc. Lab Equipment
Converting
22 - Cast Coating Machines, 8 - 135", 4 - 100", 10 - 69"
1 - Cast Coating Mixing Area, Including: 7 - Kinetic Dispersion Model 500 Bottom Entry Kady Mills, Jacketed And Non Jacketed Mixing Tanks, Pumps, Mixers, Scales
Slitters / Rewinders
2 - Webco Engineering Model TDS-MW 130" Tds-Mw84" Slitter / Rewinders
1 - Beloit Model 4000 135" Slitter/Rewinder
1 - Cameron Model 468-950-H2-Rlt 135" Slitter / Rewinder
Sheeting
2 - Pasaban Model KDD Knife Sheeters
1 - Bielomatik Model 1085/65 Sheeter
1 - Lawson Pacemaker II 110" Paper Cutter
1 - Pallet Inverter
1 - Neilsen & Hiebert Systems Hydraulic Roll Splitter
Embossers
1 - Black & Clawson Model 60" Dual Stand 60" Embossing Machine; # 6 Embosser
1 - Memco Model 50 Master Hydraulic 60" Embossing Machine; # 5 Embosser
1 - Appleton & Waldron Single Nip And Tandem Embossers
1 - Stock Prep Area, Water Intake Pumps, Filters, Supply Pumps, Centrifugal Water Pumps, Black Clawson Hydrapulpers, Washers, Disc Refiners, Tanks, Mixers, Etc.
Packaging
1 - Lamb-Grays Harbor Co. Model Rapper No. 35 Roll Wrapping System
1 - Involvo-Ag Model AFDS Automated Carton Palletizing Line
1 - Lithibar Matik Model 88-Pi-1586 Palletizer
1 - Lantech Model Q300 Semi-Automatic Pallet Shrink Wrap Machine
1 - Acme Skid Press Model E50D6 Compression Banding Line
Scrap Baling Systems
1 - Harris Model HRB-8/NF-BR 2-Ram Non-Ferrous Horizontal Hydraulic Baler (1998)
1 - American Baler Company Model 3629720R Continuous Horizontal Baler (1997)
1 - American Baler Company Model 10255 Horizontal Baler
1 - Mac Model Mactiflo Dust Collector
Ref : 41230
MANCHESTER / JAGENBERG PAPER MACHINE OF CAPACITY 450 TPD
Pulp used : 100% recycled clay coated boxboard
Trim width ; 4.4m
Machine width : 4.6m
Max speed : 365mpm
Press section : Suction 2nd press, blind drilled 3th press
Dryer can : 85 x 60’’ dia
Flex rod coater, backside coater.
The machine is a MANCHESTER machine, built at beginning of 1970. It produced Coated board and multiply coated board.
In recent years, they only ran with 7 formers but we ran 8 formers from 1974 to 1986. The machine was built to accommodate 9 formers and the framing is in place.
Paper machine:
• 8 Manchester Multi-formers (possibility of 9 total)
Basis weight, 315-675 gsm,Line shaft drive, Coaters: On machine,
• Jagenberg Rod and double sided air knife on top,
• Rod on back, Finishing equipment:
• 2 Tampella calendars installed in 1974
Ref : 41232
PAPER MACHINE 1530MM DECKLE, TWO PRESS SECTIONS WITH LASER CUT ROLLS FOR FELT TYPE MARKING OF THE PAPERS
Paper Machine for fine and coloured papers, art and security papers
Drive is on the left from flowbox, deckle is 1530 mm, speed 210 m/min, grammage 70 to 45 gsm and production 28 tons/day.
The machine has two press sections with laser cut rolls for felt type marking of the papers. The machine has two size presses one of which was used for applying deep colours. The machine made many grades with quick changes between grades.
The drive is a conventional lineshaft drive with variable belt shifters.
Stock preparation
Pulper: stainless, batch operation with bottom mounted rotor and perforated plate, diameter 3m.
Two stainless steel stock chests with horizontal agitators approximately 3300mm diameter.
Reiss micro filter.
Stainless mixing chest with mixer.
Lippke consistency transmitter.
Refiner BCI 17” Hydradisc.
Refiner Pilao 20” Disc.
Low density cleaners: Celleco Cleanpak with stainless headers and supports, three stages with reject stage.
Lamort SP600 pressure screen.
Paper Machine
Allimond headbox with two evenor rolls, taper inlet multibranch manifold, slice width 1850mm, pressure operation with 14 micro adjusters hand operated, shake motion, auto wire guide, modern stainless cantilevered wet end, forming board, foils and four suction boxes stainless with polyethelene tops and foils, 600mm diameter x 1880mm width. Dandy roll with cover, suction couch with blow box for vacuum tail transfer. Automatic tail cutter. Breast roll to suction couch centres: 12 m. Wire frame centres: 2320mm.
Press sections
First press: plain press with pneumatic loading.
Second and third press: pneumatic loading.
Fourth and fifth press with marking rolls: pneumatic loaded. Manufactured by SMB. Sixth press with marking roll: pneumatic loading.
Dryer section with thirteen dryers: 1500mm diameter, operating pressure 2.5 bars, A/F bearings with manual lubrication. Diameter 1500mm x 2150mm face.
Sheathen rope rings and A/F bearings, bolted cylinder ends.
Open gear drive. Steam and condensate siphons at rear of dryers.
Size press: pneumatic loading with sheathen rope feed.
Second dryer section with three dryers 1500mm diameter, operating pressure 2.5 bars, A/F bearings with manual lubrication. Diameter 1500mm x 2150mm face. Sheathen rope rings and A/F bearings, bolted cylinder ends. Open gear drive. Steam and condensate siphons at rear of dryers.
Measurex cross machine scanner for moisture.
Size press, pneumatic loading with sheathen rope feed.
Third dryer section with three dryers: 1500mm diameter, operating pressure 2.5 bars, A/F bearings with manual lubrication. Diameter 1500mm x 2150mm face. Sheathen rope rings and A/F bearings, bolted cylinder ends. Open gear drive. Steam and condensate siphons at rear of dryers.
Measurex 2002 scanner for moisture, profile and gsm.
Tail transfer tape unit.
Sheathen rope feed to horizontal reel up. Mill running currently 1250mm but 1500mm diameter rolls are obtainable.
The machine was run with expanding reel bars and a unit is located at the dry end of the machine for removing shafts from cores.
Soleplate centres on the machine are 2360mm.
Two overhead machine house cranes.
Some new spare machine clothing and rolls in roll store.
At the rear of the machine is the size cooker and storage of size and colour for the papermachine.
Rewinder
Hanssen double drum rewinder, width 1750 mm. Pasaban shaftless floor pick up with Witchata air cooled brakes, lateral movement on the unwind. Three slitters and shaftless rewind for 1270mm diameter. Drive is on the left from the unwind, single motor drive and reel lowering table. Various reel bars of different diameters.
Baler with automatic wire tying for rewinder trim.
Boilers
Two Babcock Wanson boilers: type 8WR 170, gas/oil fired with single burners, steam 17,000 kgs/hr, temp 105 deg C, power 11,622 kw, temp 210 deg C, 400 volts and 50 cycles. Year of manufacture 1998. Located on the ground floor building with large door access.
Effluent treatment
Mill effluent goes to settler where settled sludge is treated with polymer and de- watered on a 2m width belt press. Frame: stainless and all rolls on A/F bearings.
External tanks
Finishing
Three balers in finishing house basement for sheeter trims.
Cut size sheeter
Beilomatic sheeter for A4, synchro cut, model P702/375, year 1994, 6 pocket. Four roll floor pick up, shaftless unwinds, lateral movement, tension control, air cooled disc brakes, labeller, wrapper, collator, accumulator, box line, palletizer and shrink wrap line.
Embosser
Ramish embosser, type 215H, number 730881, width approx 1000 mm, single unwind with expanding reel bar. Witchata disc brake with air cooling. The embossed sheet is fed directly to sheeter.
Sheeter for Embosser
Holweg dead knife sheeter, sheet length set by gear size.
Tape delivery to chain pile delivery layboy. Width approximately 1 m.
Sheeters
Passaban model KSF/86 LP 1600, year 1988, design width of the machine 1420mm, speed maximum 220 m/min, reel diameter if two reels used 1300mm, core size 120mm, sheet length 400mm to 1600mm, sheet width 400 to 1420mm. Reject gate, 60 to 350 gsm, knife load, synchro cutting, three slitters, reel loading by crane into shaftless chucks, auto tension control on the unwind. Overlap section with reject gate, counter and tab inserters. Walkway on right of machine from unwinds.
Passaban model KSF/86 LP 1600, year 1991, number 1609/91 design width of the machine 1420mm, speed maximum 220 m/min, reel diameter if four reels used 1300mm, core size 120mm, sheet length 400mm to 1600mm, sheet width 400 to 1420mm. reject gate, 60 to 350 gsm, knife load, synchro cutting, four slitters, reel loading by crane into shaftless chucks, auto tension control on the unwind. Overlap section with reject gate, counter and tab inserters. Walkway on right of machine from unwinds.
Two pallet turners.
Folio wrapper
Wrapmatic model GRM, year 1991, number 51010152129, 4 roll wrapper cartridge, manual ream feed , hot melt gluing, labeller, twin accept layboys and auto pallet change over.
Guillotine
Polar guillotine with air float table and light guarding, power back fence.
Model 155 EMC, number 5026036, 380 v and 50cycles.
Wrapper
Plastic wrapper for wrapping pallets.
Ref : 41242
