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CELLI FOURDRINIER TISSUE PAPER MACHINE

A Celli Fourdrinier Tissue Machine
Last rebuilt in 2000
18-25 tons/day, 15-45 g/sq.m.
450 m/min operating speed
Complete stock prep including deink line
Hydraulic headbox with diffuser
1980 Yankee at 4.5 bar pressure
Steam heated hood
Complete up to rewinder
Compatible with 50 Hz electricals

Ref. 51249

PAPER MILL, COMPUTER SYSTEM PORDATA

All fork trucks on mill site can be used for dismantling and title will then pass to the new site owner at the date the site has to be cleared of equipment.
The mill has a computer system Pordata and this has been evolved over the last 15 years.
Power supply
Incoming supply 5000V. Power consumption on site between 9 and 11 MW. Power used in mill is 500V and 230V supply AC, 50 cycles.
Various tranformers on site.
Air compressors
Air compressors are leased and not part of the sale. Air pressure on site is 6.1 bar.
Workshop
Main workshop contains some spare rolls, rewinder bottom knives and is equipped with overhead cranes.
Roll grinder with variable bed: 5200 mm centres and swing of 1500mm, doing camber grinding.
Angle knife grinder for rewinder top knives.
Lathe of Russian manufacture: 5300mm centres and 250mm swing.
Luke and Spencer flat bed knife grinder 4200mm length. Clamp knife fitting.
Water Intake
The water intake has filter screen plates ( one by the boiler house) and an industrial pipe.
Consumption is 2.5 to 4.5 m³/ min.
We are informed the water infeed supplies local houses therefore it is subject to confirmation that this equipment can be removed.
Water Outlet Building
The final water treatment is by a settler with a concrete tank: 7,000 m³ capacity and 49 m diameter.
Design: 20 m³/ min.
The sludge is thickened by a Dorr Oliver type fabric covered thickener. Sludge consistency: 30% dry. Suction is by an L type Nash vacuum pump and sludge discharge to the outside of the building by a screw conveyor.
Pulper Building
The pulper control is on the mill DCS system. Auto water controlled valves.
The building has a capacity for pulp staorage of 1,500 tonnes.
The pulper house has a dewiring station where pulp bale wires are removed and discharged into a container. Installed 1999.
Bales are then fed onto a choice of three vertical conveys where remaining bale wires are removed by hand and pneumatic cutter.
Three Valmet pulpers: LC and batch operation. The tubs are bolted together with vertical joints. Each pulper has a stainless cover with an inspection door. The rotor sweeps a perforated plate.
Produces 5 t AD/hr approximately. Stainless construction with Ahlstrom pumps.
External water, pulp and storage tanks
Various clad stainless tanks complete with pumps.
The two tallest tanks are ex digestors and in the basement are one Esher Wyess E2K deflaker, and one Esher Wyess HD cleaner with automatic discharge valves. These pumps and controls are monitored by a camera. In the building is a store with spare HD cleaner, refiner fillings and other parts on two levels.
Some of the spares are marked for each individual papermachine.
Paper machine foils, felts and wires.
This is a self contained building.
Location next to tank marked water tank which is not lagged.
Rack carrying all water and stock pipes between papermachines with stainless pipes.
Two tanks marked fibre lagged are complete with stainless pipes. Location is next to the inclined area in front of the pulper building.
Two tanks are marked Masstank and Rakvann.
Area on ground level with stainless tank and chemical dosing tanks.
Further tanks are marked: Formaling lanfibre, Formaling kortfibre. All with Ahlstrom pumps.
Chemical department
This department has storage for various chemicals and minerals.
Alum, glue, wet strength agents, retention aid, sodium bicarbonate, starch, clay and detergents.
The process is controlled by a local PLS system.
Boiler house
The department consists of 3 oil boilers and 3 electric boilers. 1 oil boiler and 1 electric boiler are operative for 24 hrs periodic supervision, while the others need direct supervision.
Oil boiler 3 is a rebuilt process boiler. It was installed in 1977, but rebuilt in 2000 to only oil, after the cellulose unit was shut down. It was rebuilt again in 2005, with new burners and automated for periodic running. The surveillance and the running of the boilers are managed by ABB process management.
The change between electric and oil boilers is determined by the price of oil and electricity.
Oil Boiler 1 : not used
Oil Boiler 2: year 1952, 25 MW, steam production 30, pressure 20 bar, temperature 265 °C,
direct surveillance.
Oil Boiler 3 : year 1977, 25 MW, steam production 30, pressure 20 bar, temperature 225 °C,
periodic surveillance.
Electric Boiler 1 : year 1959, 9 MW, steam production 12, pressure 20 bar, temperature 215 °C,
direct surveillance.
Electric Boiler 2 : year 1959, 18 MW, steam production 23, pressure 20 bar, temperature 215 °C,
periodic surveillance.
Electric Boiler 3; year 1959, 18 MW, steam production 23, pressure 20 bar, temperature 215 °C,
direct surveillance.
The steam installation consists of one high-pressure installation (18 bar) and one low-pressure installation (5-8 bar). The low-pressure installation has an accumulator. The steam installation consists of both condensate and feed water tank.
One accumulator is spare on site and unused.
The oil storage tank holds 800 m³ and the daily service tank holds 35 t³.
The drying hood on PM6 uses propane. The propane storage tank holds 52 t³ and is located next to the paper machine.
Paper machine 5
Paper machine 5 area has soleplates from paper machine.
Vacuum pumps: various
Machine pressure screen: Valmet
Rewinder: Beloit Masson Scott U1A design.
Spare rolls and wet end components.
Main roll store
Various spare parts and rolls for the three paper machines. Reconditioned Nash CL 3002 pump.
Two Algas filters for paper machines PM3 and PM4, installed 2006 and 2007.
Electric motor store
Various motors: fixed and variable speed.
Paper machines
Three Machines: PM3, PM4 and PM6.
2008 Budget- Production Capacity
PM gsm Continuous 5 shifts without
vacation 5 shifts with
vacation
        
Production       
PM3 16-40 16301t. 15888t. 14939t.
PM4 20-90 16134t. 15725t. 14786t.
PM6 25-100 32066t. 31255t. 29388t.
        
Total:   64501t. 62868t. 59113t.
        
        
Manning       
PM3   3x6 3x5 3x5
PM4   3x6 3x5 3x5
PM4   4x6 4x5 4x5
        
Total:   60 50* 50

Ref. No. 51271

TOSCHI/TOSCOTEC, VOITH-BELOIT PAPER PLANT

TOSCHI/CARCANO fluting – test liner paper machine, of 1966. Web width: 2350 mm. Production: 100-120 tons/day.
Type of production: fluting and medium. Head box: pressurized. Fourdrinier: length about 10.000 mm.
With:  no. 3 Toschi Presses and first Drying section with no. 22 dryers, dia. 1500 x    2500 mm width. Size press Carcano, drying section post Size with 12 dryers,
hood and air ventilation system, measurex system, POPE reel, helper and Toschi rewinder. Including also: pulper and stock preparation,
steam and electrical power station, water treatment, laboratory.

TOSCHI-VALMET Fluting – test liner paper machine of 1970. Trim width at POPE reel: 2600 mm. Production: 300 t/day. Production: white test, white top, liner.
Grammage: 120-180 grs. Head box. Fourdrinier: length: 19 m (wire 38,80 m x 3 m). Blind hole press: press. 60 KN. Jumbo press: dia. 1500 press. 335 KN.
Pre-dryer cylinders: no. 36 + no. 1 raff. (3,5 bars). Size press. Post-dryer cylinders: no. 16 (10 bars). With: new aherotermic plant: LARIO energy,
new POPE reel: max reel dia. of 3500 mm and new rewinder: max speed of 2500m/min.With:complete Voith stock  preparation, steam and electrical power station.

Fluting – test liner paper machine of 1965 (last modification in 2006 and 2008). Trim width at POPE reel: 2600 mm. Production: 140 tons/day.
Type of production: Fluting, Test liner. Grammage range: 50-200 grs. Speed: 500-700 m/min. Hydraulic head box: new Head box in 2006.
Fourdrinier. Pick up roll: dia. of 960 mm. 1° nip: 60 Kg/cm. Central roll: dia. of 1005 mm (Green Stone covered). 2° nip: 120 Kg/cm. 
Press roll: dia. of 570 mm (PU Covered). No. 1 underground pulper press section, pre-dryer cylinders: no. 28 dia. of 1500 mm, 5 bars.
Size press: modified in 2004, including Cellier kitchen. Post-dryer cylinders: no. 12 dia. of 1500 mm, 5 bars. Hood system: LANGBEIN & ENGELBRACHT.
QCS system: by Measurex. New POPE reel: with Turn-up IBS system. New rewinder: width of 2600 mm, max speed of 2000 m/min (year 2001).
Including also: complete stock preparation, steam and vacuum plant and electrical cabinets.

Fluting-test liner complete paper mill plant of 1970.  Triplex box board plant 150 tons/day of coated board and kraft liner.
With: 3 stock preparation lines, board machine with a  big Glazer, no. 4 coating stations, KROFTA save-all, cross duplex cutter, winder and cogeneration plant.
Working width at the pope reel: 2550 mm. Working width trimmed: 2450 mm. Max speed: 220 m/min. Grammage (coated board): 220-575 grs, grammage (kraft liner):
175- 300 grs. Production of coated and uncoated board. Last modifications: 2007 formers, 2005 section press, 2004 continuous pulper,
1997 Voith formers and blade coating, 1980 drying section. Day production: 150 tons/day.  Electrical ratio: 0,600Kwh/t. Steam ratio: 2,1 ton steam/t.
Installation electrical 380V: 10500 Kw.  Stock oreparation 30 tpd. Middle line 200 tpd. Bottom line 30 tpd. Formation (7 formers). Wet press.
Drying section. Calander. Coating section. Pope reel max dia. Of 2200 mm. DCS SIEMENS. Grammage and moister control: TONIOLO.
 Rewinder slitter (EMUA 2000) with cutting width: 2500 mm. Speed: 1000 m/min. Dia. Max: 1800 mm.  Duplex cross cutters: 1 x PASABAN 1985. Cutting width: 2500 mm.
Speed: 150 mpm. Grammage: 220-600 grs. 1 x PASABAN 1976. 1 x JAGENBERG 1972. 1 x simplex cross cutter PASABAN 1972. Cutting width: 2500 mm.
 Speed: 150 mpm. Grammage: 220-600 grs. Included are also: Packaging line, white water system, boilers, cogeneration plants and other equipments.

CARCANO (I). Fluting-test liner paper machine Composed of: Stainless steel Chips washer, wood pulp digester, Chips defibrator (digester output),
pulp washing machine Chemi-Washer by Kadant, wood pulp refiners, 2 high density pulpers, waste paper screens, pulper reject press.
This plant can produce paper fiber from waste paper or woodchips. These raw materials can be mixed in various proportions, to produce different quality paper
and very resistant paper boards. The paper machine is composed by: Headbox, Fourdrinier, METSO Press section with Combi press and shoe press (year 2004),
 Dry section with 47 dryers, steam plant for condensate recovering, steam hood of 2004 and rewinder with speed of 2100 m/min. Production speed: 570 m/min. Mech.
speed: 700 m/min. Project speed: 900 m/min. With complete Wood Cooking Plant. With Lamort waste paper stock preparation plant, pulper reject compactor,
CELLI Bi-Pulper secondary pulper and Lamort stock preparation screen. NSSC and fluting CARCANO “C” type fourdrinier paper machine.
Flow max 28.000 l/min. Consistency: 0,8 – 1,4%. Max speed: 700 m/min.
Grammage range: from 112 up to 240 grs. Max width: 2600 mm. Productivity: up to 13 t/h. Production until 10,5 t/h with NSSC semi-chemical fluting. Wire section,
Press section, Combi METSO, Shoe press METSO 1250 KN/m, dry content after press section 46% with NSSC fluting and 51% with waste based fluting.
Dry section with no. 47 cast iron dryers. Scanner MEASUREX “DA VINCI” software platform. With POPE reeler max 2200 mm dia. (2 x 1400 mm reels).
Rewinder VAS semi-auto 2.100 m/min (of year 2004) DSC system. Reels finishing: steel tape aut. machine, reels elevator with roll tapes.
 Hood BRUNSCHWEILER 2006. Controls DCS system. Construction + frames, wet section in AISI 316 steel. Dry section by CARCANO (1965) with METSO
upgrading (2004). Carbon steel felt rolls 240-270 mm dia. and 6 mech. groups of 8 dryers with DEUBLIN 2006 stationary siphons.
Vacuum plant with no. 5 water ring NASH pumps. Water recovery plant with METSO wire/press pulper. Machine complete but its production is stopped.

TOSCHI/TOSCOTEC complete paper machine, rebuilt in 1999/2000, for 125 grs to 550 grs test liner, fluting, medium papers.
Max web width 2380 mm at Pope reel. Output: 50 tons per day. With: TOSCOTEC press section, TOSCOTEC gravity formers,
vacuum roll 700x2900 mm, reverse press, first press section, second press section, no. 8 pre-dryer cylinders, MG top layer,
2 post dryer cylinders, size press, no. 6 post dryers cylinders, calander with 2 cylinders, CELLI pope reel max dia. in back 2700 mm,
trim width 3200 mm, max roll dia. in front 1700 mm (reconditioned in 2005).

VOITH-BELOIT paper machine for the production of 100-180grs fluting and medium paper, of 1986. Paper width 2400mm.
Production: 100-150 ton/day. STOCK PREPARATION: 1 turbo separator (120 tons/day), 1 fink, 2 pressured wire, 2 spare wires and 2 spare rotor,
2 pieces of 60 degree, conical refainer (VOITH), 3 pieces of high consistency cleaner, 250 M3/H – 500 M3/H pomps, 1 scanpomp fan pomp.
WET PART: 1 airjet head box, 8 pieces of wire guide rolls, 2 pieces of voith wires with 24000 mm length, 2 pieces of 2,5 layer voith wire, cast wire chasis
and cast stands, 1 suction couch roll with 800 mm diameter, 1 suction couch roll with 800 mm diameter, 4 pieces of high suction vacuum boxes,
2 pieces of azmec vacuum pomps (AL 2000 series). PRESS PART: 1st press group; diameter: 500 mm, lineer pressure 100Kn/m top
and bottom rolls are blind drilled, rubber coated, 1 set of spare press rolls, 10 pieces of press guide rolls, AC motor redactor. 2nd press group;
diameter: 500 mm, lineer pressure 100 Kn/m, bottom roll is rubber coated and blind drilled, top press roll is stone covered, 1 set of spare press rolls,
5 pieces of press guide rolls, AC motor VE redactor included. DRYER PART: 34 dryer cylinders with bearings, chasis, guide rolls, 4 transmission motors
, redactors, central lubrification, 1 demounted size press unit, diameter of 500mm, 1 pope reel. Machine immediately available and visible in production until June 2011.

No. 363 Fluting paper machine for useful web width of 2,55 m and max passage width of 3 m. Wet end wire frame.
Machine complete of no.  4 presses and no. 16 dryers. (Flow box + table + presses + dryer + pope).

No. 323 Paper machine nr. 1 for wire width of 1.55 m. Speed: 53 m/min. Production: 14-15 Kg/min.
Type of production: Board 240 A 650 g/m2 and Carbuck DE 4.1 A 10.5 my. Machine complete of no. 6 formation drums, no. 3 presses,
no. 22 dryers and no. 1 coater (Paper machine + winding machine).

RECYCLED TRIPLEX COATED CARDBOARD MACHINE  of 2009. Trim width: 2.180 mm. Working speed: 50-220 mpm.
Basis weight range: 150-650 g/m2. Production: 45.000 ton/year.  Average: 190 ton/day. Stock preparation. White top layer composed of: Lamort helical pulper
10 m3 (Lamort 1982), Contaminex (dia. 3 mm) (Voith 1984), Vibrating screen (Lamort 1982), High density cleaner (Escher Wyss 1975), C-300 (dia. 3 mm) (Licar 1971),
Moduscreen C4R (dia. 2,2 mm) (Andritz 2001), Vibrating screen (Licar 1975) and Voith hot dispersion (Voith 1975). Approach flow: low density cleaners in 4 stages (Celleco 982),
Moduscreen HB3R of 0,15 mm slots (Andritz 2000), Minisorter of 0,35 mm slots (Voith 1986) and Thickener (Dor Oliver 1986). Middle layer composed of: 1
Escher Wyss low density pulper of 12 mm dia. perforated plate (1982). 1 Horizontal drum pulper of 6 mm dia. holes, year 1995 Ahlstrom,
High consistency cleaner (Lamort 1997), Turbosorter of 0,65 mm slots (Voith 1985), Vibrating screen (Voith 1985), Thickener (Escher Wyss 1971),
 Maule hot dispersion (1974), C-600 pressure screen of 4 mm dia. (Licar 1971), Vibrating screen  (Licar 1971). Approach flow: 4 stages cleaners (Celleco 1983), Ahlstrom
sorter 400, 0.35 mm slots basket (1990), Minisorter 1,4 mm dia. basket (Voith 1986), Thickener (Dorr Oliver 1986). Bottom layer composed of:  1 low density
AP-10 pulper of 18 mm perforated plate with ragger (Voith 1975), Contaminex (Voith 1980), Turboseparator ATS 12 (Voith 1975), Vibrating screen (Voith 1975),
 C-300 pressure screen of 3 mm. dia. Basket (Licar 1971), Fiberizer of 3 mm dia. holes (Escher Wyss 1981), Voith hot dispersion (1975), F-20 pressure screen
 of 0.25 mm slots basket (Andritz 2001), F-10 pressure screen of 0,25 mm slots basket (Andritz 2001).
Approach flow: 4 stages centricleaners (Celleco 1984), 2 SP-600 pressure screen with 0.35 mm slots basket (Licar 1965),
Minisorter of 0.25 mm slots basket (Voith 1988), Thickener (Dorr Oliver 1988). Equipped with:  3 Hogenkamp air cushion headboxes
with manual adjustment of lip. 3 Forming wires (Voith 1977, Blanes 1984 and DG 1971). 1 DGI top former (DGI 1998). 1 Trasporting felt (Blanes 1971).
1st Section press with top and bottom felt (DG 1977). 2nd and 3rd DGI Tem-Sec press (DGI 1989).
Predrying section with 22 dryers of 1500 mm dia.: no. 16 dryers of 2400 mm at 3,5 Kg/cm2 (Blanes 1971, DG 1977 and Gorostidi 1965)
and no. 6 dryers of 2400 mm at 5 Kg/cm2 (DG 1977). Yankee cylinder of 2400 mm, face x 4000 mm, dia. 3 Kg/cm2 with high efficiency hood
 (Maquinista 1965). Inclined size-press of 500 mm, dia. x 2500 mm face (Gorostidi 2000). Postdrying section with 12 dryers of 1500 mm dia. x 2400 mm face, 3.5 Kg/cm2
(Blanes 1971, DG 1977 and Gorostidi 1965). 1st Calender stack with 3 fixed crowning rolls (Gorostidi 1965). Coating section: coating head roll Flex with
Brunschweiler intermediate drying tunnel (Voith 1984 and Brunnschweiler 1984). Air knife coating head Bachofen/Meier with infrared panel (240.000 Kcal.)
and Brunschweiler tunnel (Bachofen/Meier 1984 and Brunnschweiler 1971). 2nd calendar stack with 3 fixes crowning rolls (Gorostidi 1972). 1 Dryer and 1 cooler
of 1500 mm dia. (the cooler’s construction is identical to a dryer), 3.5 Kg/cm2 (Gorostidi 1971). Voith-Sulzer soft calendar: soft and hard rolls. Thermal oil.
Variable crowning (1998). 3 Brushers (DGI 1999). Honeywell 4000 moisture and grammage control system. 3 units (2002): before MG cylinder: humidity,
before coater: grammage and humidity and before pope reel: grammage, humidity and caliper. Pope reel (DG 1965). Auxiliary equipments: 
AC drive motors for the middle wire, bottom wire, DGI top former and soft calendar. Line shaft drive with: main DC motor, helper DC motor and
transmission by belts and pulley. Air circulation with: closed and insulated Brunnschweiler hood in three bodies: pre-dryer, Yankee and post-dryer.
Heat recovery with mist collection and two heat exchangers. Drying of some felts. Steam and condensate system, vacuum system with 7 pumps,
compressed air with 3 screw compressors, coating and starch kitchen, spray starch preparation system and silo.  2 broke pulper under machine,
one is located after press section (wet broke) and the other is located after post drying section (dry broke).  PASABAN rewinder of 1999.
Face width of rolls: 2300 mm. Working width: 2200 mm. Max working speed: 1000 m/min. GSM range: 200 to 550 g/m2 board.
Unwinding stand for machine spool. Installed power: 315 kW (approx.). Main tension: 380 V triangle. Auxiliar tension: 220 V AC.
PASABAN sheet cutter of 1999. Max machine width: 2600 mm. Max working width: 2500 mm.
Max reel width: 2500 mm. Max reel width with central arm: 2x2100 mm. Number of unwinding stands: 2 with automatic splicers. Max working speed: 300 m/min.
Max sheet length: 1600 mm. Min. sheet length: 400 mm. Min. sheet width: 300 mm. Max pallet height: 1800 mm. Grade to be cut: board. GSM: 200-600 g/m2.
Max knife load: 600 g/m2. Optical fault detector. Automatic slitter setting. Automatic pallet feeding. JAGENBERG type SYNVERT 215 sheet cutter of 1986
(electronic updated in 2000). Synchro cut. Double unwinding stand with intermediate arms. Automatic splicers. Optical fault detector Machine.
Max working width: 2230 mm. Number of slitters: 7. Automatic slitter setting. Max knife load: 1000 g/m2. Max working speed: 300 m/min. Compressed air: 6 bar.
Main electrical tension: 380 V and 50 Hz. Packaging:  Transfers, Roll transporter, Tumbler of sinks,  Platform scales, Packager, Shrinking oven,
Straper and Tumber of reel. Cogeneration plant of 12/1995 (change every 30.000 hours. Last change in 2007): Generator GEC ALSTHOM of 6,4 MVA.
SOLAR TAURUS 5,2 MW gas turbine. STEJASA diverter 1500x1500/1500x1500/1500 dia. Post combustion burner VAI-C 5600 te/h. Recovery boiler of 22 ton/hour
of steam with post combustion burner without post combustion burner the boiler gives 11 ton/hour of steam). Combustible: gas. Auxiliaries installed
power: 308, 5 kW. Total annual production: 36.728 MWh (year 2007 with 7800 work hours). Net sellable production 36.385 MWh (year 2007
 with 7800 work hours). 2 Gas compressors 16 bar. 1 Trafo of 6 kV to 45 kV and 5 MVA. 1 Trafo of 6 kV to 380 V and 800 KVA.
Main spare parts:  1 x suction couch cylinder shell. 1 x 1st press suction roll shell. 1 x 1st press top roll. 1 x nd or 3rd press roll. 1 x Tem-Sec central roll.
 1 x rubber press roll (against Yankee). 1  x size press top roll. 1 x size press bottom roll. 1 x Roll Flex counter roll. 1 x Roll Flex applicator roll.
1 x Air Knife applicator roll. 3 x brushes. 2 x Roll calender. Several roll drying section. 1 x hard calender roll (Voith-Sulzer calender).
 1 x soft calender roll (Voith-Sulzer calender). 1  x soft calender roll shell (Voith-Sulzer calender). 1 x breast roll for (bottom, middle or top wire).
 1 x 5 m3 coating dilutor. 3 x vacuum pumps, 1 x square section shaft for outside tank’s agitator. Several new spare wires, felts and drying fabrics.
Miscellaneous spare parts for line shaft: pulleys, gear wheels, shafts,…Miscellaneous motors, pumps and pump parts.

TOSCHI/CARCANO fluting-test liner paper machine. Web width: 2650 mm. Production: 120 ton/day. Grammages: from 115 to 210 grs.
Stock preparation: no. 2 CELLI refiners, no. 2 AGA refiners, no. 1 hot disperser RCM, no. 1 Bipulper CELLI for 200 Ton/day and no. 4 tanks.
 Machine equipped with: no. 4 formers with relative Head boxes, no. 2 selectors Toscotec, no. 2 Fan pump Robuschi,
 no. 2 Toscotec presses dia. 700 mm, no. 5 suction boxes Toscotec, no. 16 dryer cylinder Toscotec dia. 1500 mm width 2950, no. 1 Pope Carcano,
no. 1 Measurex gramage and humidity control, no. 1 Rewinder Carcano, Electrical plant, hood system and spare parts available. Stopped at the end of 2011.

Ref. 51272