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SAW 30 TONS SPIRAL PIPE MILL

SAW Spiral Pipe Mill 406.4mm~1220mm Dia x 6~14mm Thickness x 3 MPM x 30 Ton

1) Coil Lamp ( Coil Stand )         : 700mm ~ 1350mm Width

2) Uncoiler ( Turning Roller)       : Geared Motor 5.5Kw x 4P x 1/ 187

3) Pinch Roller                         : 500mm ~ 1100mm Widtyh
                                  20 HP x 4 P x 1/60

4) Coil Opener                         : Hyd Cylinder

5) Flattner                               : Roller 250mm Dia x 1200mm L

6) Side Guide Roller                  : 500mm ~ 1300mm Width ( 4 Set)

5) Cross Welder                       : Speed 0.48 ~ 1.5 Meter/min x 1750

6) Leveller                              : Roller 250mm Dia x 1200mm  L

7) Side Trimmer & Chopper        : 7.5, 5.5, 0.75 Kw Motor

8) Pre-bending Roller                : Roller 220mm Dia x 125mm L

9) Main Drive                           : DC 37Kwx 650 ~ 1600 rpm
                               Reducer 37kw x 1/828 x 300 ~ 1800rpm

10) Forming Station                    : 406mm ~ 1524mm Dia ( 15 ~ 45 Degree )
                               20 HP x 4 P

11) Push Roll Rod                     : Motor 20 HP x 4 P

12) In Let Frame Swivel Device   : 16,600mm L, 180mm Dia x 100mm Dia x 800mm L

13) Outlet Frame Lowering Table

14) Plasma Cutting Machine

15) Inside & Out side Auto Welding machine

16) Flux Recovery

Ref : 11241  

 

FRONT LINE 24" X 5/8" LONGITUDINAL ERW TUBE & PIPE MILL INSTALLATION FOR ROUND, SQUARE & RECTANGULAR PIPE & TUBING

Manufacturer:  Front Line
Model: 
Max Tube/Pipe dia:  24" (609.6mm)
Min Tube/Pipe dia:  10-3/4" (273.1mm)
Max wall thickness:  0.630" (16mm)
Min wall thickness:  0.197" (5mm)
Max Tube/Pipe length:  78.7 ft (24 mtrs)
Min Tube/Pipe length:  26.2 ft (8 mtrs)
Max strip width:  98.4" (2,500mm)
Max coil weight:  77,160 lbs (35,000 kgs)
Max coil OD:  78.7" (2.000mm)
Max welding speed:  32.8 ft/min (10 mtrs/min)
   
This Mill is less than 10 years old and is in very good working condition. It was producing X52 - X70 API products using Carbon and Low Alloy Steel.

It is available for immediate inspection and delivery.

It is configured to produce Round, Square or Rectangular Tube and Pipe products.

It comes equipped with the following:
• Coil Car
• Decoiler
• Coil Peeler
• Pinch Roll and Strip Leveller
• Butt Welder & End Shear
• Welding Equipment
• Strip Centering Device
• Pinch Roll
• Strip Accumulator
• Pinch Roll & Strip Leveller
• Edge Trimming
• Strip Centering Device
• Pinch Roll
• Forming Section
• Welding Section
• External Flash Trimmer
• Cooling Section
• Sizing Section
• Squaring Section
• Cut-off Line
• Run Out Table
• Pneumatic Unit
• Electrical Equipment
• Tooling
• Internal Flash Trimmer
• Edge Milling
• Welding Equipment
• Seam Annealing
• Electrical Equipment
• Eddy Current Tester

End Facing Units
• Clamping Devices
• Walking Beams
• Hydraulic Units
• Electrical Equipment
• Pneumatic Unit
• Tooling

Hydrotester (24" diameter)
• Main Beams
• Heads
• Walking Beam
• Pumping Unit
• Hydraulic Equipment
• Pneumatic Unit

Ref : 12116

LARGE DIAMETER PIPE PLANT

Year of Manufacture  : 1991     
Length  : 3,000mm to 12,200mm   
Wall Thickness  : 6.4mm to 30mm    
Out Diameter  : 558.8mm to 2082mm   
Material  : Q235, Q345, ASTM A53, A134, A139, A252, 
   A671 All Grade, A672 All Grade, API 2B, 
   API 5LB, X42, X52, X60, X65 ES. 
     
 
* This Line consists of following Machines:
 
1. EDGE MILLING M/C SPEC  
2. ROLL BENDING M/C SPEC  
3. POST BENDING M/C SPEC  
4. TACK WELDING M/C SPEC  
5. IN SIDE WELDING M/C SPEC  
6. OUT SIDE WELDING M/C SPEC       
7. 4-WAY PSR M/C SPEC   
8. END FACING M/C SPEC   
9. HYDRO TEST M/C SPEC   
10. X-RAY MACHINE SPEC   
11. PIPE AUTO MEASURING M/C  
12. PIPE ROLL CON'V & SKID DIE.  

Ref : 121110

BILLET MICROMILL 100000 TPA STAINLESS STEEL

Melting Equipment
Twinned 12.5t induction melting furnaces:
• Capacity: 12.5t carbon steel scrap per ladle (1.75m3)
• Single dual track power supply with Meltminder protection/power pack/energy control and optimisation hardware and software (Allen Bradley control hardware – software supplied by Inductotherm USA)
• Supplier: Inductotherm, Rancaucus, USA

Primary Refining Equipment
• 12/15t Technometal AOD converter
• Bottom blown with top oxygen lance facility
• Supplied and installed by Technometal of Germany
• Full design and software supplied by Technometal in association with Voest Alpine

Secondary Refining Equipment
• Twinned Vacuum-Oxygen-Decarburization (VOD) unit
• Single vacuum train, with twin hood system, designed to ensure shortest possible turn-around time in vacuum cycle
• Designed and supplied by Technometal in Germany, with technical support from Voest Alpine

Casting Equipment
• Single stand 7m radius continuous billet caster with submerged nozzle casting configuration on the ladle turret/tundish arrangement
• 100mm x 100mm to 180mm x 180mm square section maximum capacity range (currently equipped for 115mm x 115mm through 160mm x 160mm)
• Maximum 12m lengths, with rotating cooling bed facility
• Liquid steel granulation facility, designed and supplied by Mintek
The unit has been successfully used to granulate medium carbon ferrochrome and has been used for limited quantities of low carbon ferrochrome

Finishing Equipment
A Daneli Centro Maskin twin line billet grinding facility has been installed. The unit is conveniently positioned at the end of the billet cooling bed and as required by the customer, billet grinding can be performed to achieve the highest standard of surface finish required for any down-stream rolling applications.
Laboratory Facilities
The plant is equipped with a centrally located process control laboratory. The facilities include all normal sample preparation facilities, together with twin Spectrolab (LAX X7) spark emission spectrometers which serve the process control and final dispatch analysis functions.

Ref : 121111

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