IDRA OL 2500 COLD CHAMBER-HORIZONTAL DIE CASTING MACHINE
manufacturer IDRA
type OL 2500
year of manufacture ca. 1974
rebuilding ca. 2007
EQUIPMENT
el. command SIEMENS S5
3-phase injection system with
intensification
central autom. die height adjustment
core pull units
hydraulic stroke limitation system
automatic tie bar pulling system 2 x
automatic central lubrication
motorized safety door operator side
safety door back side
hydraulic ejector
medium HFC
machine configuration + DE & CE
documentation
TECHNICAL DETAILS
locking force 2500 to
injection force 152 to
ejector force 15 - 80 to
die mounting platens 2080 * 2140 mm
distance between tie bars 1310 * 1250 mm
tie bar diameter 320 mm
min./ max. die height 700 - 1500 mm
Locking stroke 1150
ejector stroke 300 mm
max. casting AL. 38 kg
casting area 6250 cm²
motor capacity 60 KW
dimension machine l/w/h 13 * 3 * 4 m
weight 118
Ref. 51292
DISAMATIC 2013 MK 4 FOUNDRY PLANT AND MACHINERY
FOUNDRY 1
USED AVAILABLE EQUIPMENTS
DISAMATIC 2013 MK 4 automatic moulding line for boxless moulding - year 1980 – well maintened
Mould Dimensions: 600 x 480 mm
MAX PRODUCTIVITY: 350 moulds/hour without core
220 moulds/hour with core
MAX CASTING WEIGHT: 13 kg
Complete of AUTOMATIC CORE-SETTER
Auto Shake out system
Conveyours
Pouring Furnuces 2.5 Tonn
Ladle (capacity 900 kg)
INSTALLED
(stopped 2009)
DISAMATIC 2013 MK 4 automatic moulding line for boxless moulding - year 1980 – well maintened
Mould Dimensions: 600 x 480 mm
MAX PRODUCTIVITY: 350 moulds/hour without core
220 moulds/hour with core
MAX CASTING WEIGHT: 13 kg
Auto Shake out system
Conveyours
Holding Furnuces 2.5 Tonn
Ladle (capacity 900 kg)
INSTALLED
(stopped 2009)
HORIZONTAL MOULDING LINE
HORIZONTAL AUTOMATIC MOULDING LINE with AIRIMPRESS compression and rammer moulding systems
suitable for production of medium-quantity series up to a MAXIMUM CASTING WEIGHT of 150 kg
YEAR 1997 - 10.000 working hours
nr. 155 flasks
Mould Dimensions: 900 x 750 x H 300+300 mm
MAX PRODUCTIVITY: 120 moulds/hour with comppression
80 moulds/hour with compression+rammers
Manual core-loading
Auto Shake out system
Conveyours
4 floors automatic cooling magazine
Pouring furnace: 5 Tonn
INSTALLED
(stopped 2009)
SAND PREPARATION LINES
SAND PREPARATION LINE – one plant is serving both Disamatic 2013 plants above described
Recuperating Unit, Conveyours, Metal separator Units (bins), automatic loading
Automatic convertion to the line
INSTALLED
(stopped 2009)
SAND RECUPERATING/REMIXING SYSTEM - suitable for adptation on the Airimpress horizontal plant
Recuperating Unit, Conveyours, Metal separator Units (bins), automatic loading
BELLOI & ROMAGNOLI sand-cooling system (new in 1996)
1 muller - capacity = 1,3 m3/min
INSTALLED
(stopped 2009)
MIXERS
MIXERS
2 x muller GUSTAV EIRICH - 1000 lt - capacity = 1 m3/min
INSTALLED
(stopped 2009)
FURNACES
NR. 02 CUPOLA Furnaces for melting of raw materials - cold blast type - complete with crane and loading /
weighting system
Melding Capacity: 10 ton/h
Coal Type
Oxygen addition, automatic loading system, heating exchanger, air filtering, hot channels
INSTALLED
(stopped 2009)
INDUCTION HOLDING FURNACE - 25 tonn – tilting
INSTALLED
(stopped 2009)
SYSTEMS FOR ENVIROMENTAL PROTECTION
Complete DUST FILTERING and COOLING PLANTS
INSTALLED
(stopped 2009)
CORE DEPARTMENT
nr. 05 CORE BLOWERS MACHINES – dimensions about 500 x 400 mm - for SHELL-MOULDING of cores,
equipped with automatic loading of the sand hot sand type - max capacity = 60 shots/hour
INSTALLED
(stopped 2009)
SAND-BLASTING DEPARTMENT
Automatic SHOT-BLASTING MACHINE - chamber type - with 12 turbo-engines - complete with cranes
INSTALLED
(stopped 2009)
FOUNDRY 2
HORIZONTAL MOULDING LINE
HORIZONTAL AUTOMATIC MOULDING LINE with AIRIMPRESS compression system - YEAR 1989
nr. 189 flasks
Mould Dimensions: 1000 x 1000 x H 300+300 mm
MAX PRODUCTIVITY: 40 flasks / hou
INSTALLED
(partially dismantled
FOUNDRY 3
HORIZONTAL MOULDING LINE
(photos on next page)
HORIZONTAL AUTOMATIC MOULDING LINE with AIRIMPRESS compression system - YEAR 1988
about 180 flasks
Mould Dimensions: 1200 x 1000 x H 400+400 mm
MAX PRODUCTIVITY: 50 flasks / hour
2 milling heads
Autoshaking unit 8000 x 1600 mm
INCLUDING
COMPLETE SAND PREPARTION LINE, including nr. 01 MIXER SPEEDMULLER, FLUID-BED COOLING
SYSTEM (air/water)
INSTALLED
PERFECTLY RUNNING
Ref. 51311
MELTING PLANT OF ALUMINIUM FOUNDRY
consisting of:
2 pieces melting furnaces,
type: hearth furnace
gas- or oil heated,
melting rate: 2 – 3 t/h,
furnace capacity: 12 t
hydraulically tiltable,
2 pieces casting furnaces,
type: hearth furnace
gas heated through reku-burner,
furnace capacity: 12 t,
hydraulically tiltable,
1 piece melting grafting plant
gas heated through reku-burner,
hydraulically tiltable
Ref. 51317
UBE 3550 TONS DIE CASTING MACHINE
Baujahr 2009 - unused
with ladle and spraying robot
TECHNICAL DETAILS
Year of Construction 2009
Locking force 3550 t
Injection force 1402-2157 kN
Injection piston stroke 1600 mm
Ejector force 0,98 MN
Ejection stroke 250 mm
Die mounting fixed platen 3080 x 2725 mm
Die mounting movable platen 2800 x 2725 mm
Distance between tie bars 1750 x 1750 mm
Tie bar diameter 375 mm
Min./max. die height 1250-2000 mm
Die opening stroke 1500 mm
AL Max. casting AL 50,2 kg
Casting area 3243 cm²
Dimension of machine l/w/h 20 x 10 x 6,5 m
Weight 230 to
technical data without obligation
Ref. 51333
