BLOW MOULDING EQUIPMENT PLANT FOR PACKAGING OF BEVERAGES
Featuring
Blow Moulding Machines
2 - Two-Station Blow Moulding Machines c/w 2xDelta AC Driver
1 - Stretch Blow Moulding Machine with Chiller
Other
1 - Capping Press
1 - Bottle Unscrambler, Capacity: 3,000 pcs/hr, Dimensions: L180xW180xH200cm
Ref : 2126
GALILEO - SEMI-CONTINUOUS HIGH-VACUUM METALLIZATION MACHINE
Maximum web width : 2400 mm, max. reel dia. 1000 mm.
SEMI-CONTINUOUS HIGH-VACUUM METALLIZATION MACHINE.
For plain and printed films.
Maximum web width : 2400 mm
Maximum reel diameter : 1000 mm
THE PRINCIPAL FEATURES OF THE MACHINE ARE AS FOLLOWS:
• INTEGRATED SYSTEM for centralized process control through:
(a) Monitoring and management of the production process data;
(b) Setting of work parameters from a database of “recipes”;
(c) Diagnostics.
The main blocks are: PLC (Siemens), digital drives (Siemens Simoreg), supervisor PC.
Communication system among components: “PROFIBUS” network.
Possibility of “LAN” network connection.
• MAIN BODY subdivided into THREE VACUUM CHAMBERS with THREE INDEPENDENT PUMPING
UNITS, in order to keep appropriate vacuum levels.
• TWO CARRIAGES for faster loading/unloading and cleaning operations:
(a) THE FIRST CARRIAGE holds the REWINDING SYSTEM;
(b) THE SECOND CARRIAGE holds the EVAPORATION SYSTEM, which is thus FULLY
EXTRACTABLE FROM THE MACHINE BODY for facilitating the cleaning operations. The evaporation
zone is within a fully extractable cooling enclosure.
• DOUBLE ROW OF SOURCES underneath the process roller. Fastening of the head of vessels. The
geometry of the sources is ideally designed for achieving a high uniformity and rate of aluminium lay-down.
• REWINDING SYSTEM, digitally controlled for assuring an accurate film tension control.
• FIVE D.C. MOTORS and corresponding load cell rollers, as follows:
(a) UNWIND MOTOR;
(b) PROCESS ROLLER MOTOR, which is the master motor;
(c) TWO CAPSTAN ROLL MOTORS for the rubber-covered rollers (rubber covering grade to be
defined) prior and after the process roller, with web tension controlled by load cell feedback
based on the speed difference between process roller and capstan roller.
(d) REWIND MOTOR.
• TWO ROLLERS (those in contact with the metalized face of the film) are ceramic plated.
• CONTROL FROM THE CONSOLE OF THE TWO BANANA ROLLERS (these rollers are covered with
silicone rubber), so that the bow of these rollers can be adjusted also during the metallization phase.
• DANCER ROLLER assembled on swivelling levers to control the rewinding web tension.
• INDIVIDUAL CONTROL OF THE ALUMINIUM SUPPLY by means of Step Motors.
• COOLING SYSTEM for the process roller, 10-15% more powerful than the present ones.
• CLEANING DEVICE of the process roller.
• “EX.CEL.” ADDITIONAL COOLING SYSTEM for increasing the cooling efficiency and therefore assuring
metallization and rewinding at low temperature of whatever material.
• ONE (1) CRYOGENIC PANEL in the metallization chamber, power supplied by a Polycold PFC 1102 unit.
• ONE (1) CRYOGENIC PANEL in the rewinding chamber, power supplied by a Polycold PFC 1102 unit.
• PUMPING SYSTEM with automatic sequences.
• DIRECT VISIBILITY of the web material along its path. Special viewing capability is afforded to the lower
and upper part of the process roller, the inspection porthole and the rewinding roll.
• ELECTRIC CABINET housing the necessary automatic drive, control and safety equipment for the
machine.
• BASE SUPPORTING THE WHOLE MACHINE, assuring good stability to the machine itself and to the
metallization process.
• FOUR (4) PNEUMATICALLY EXPANDING SHAFTS for 152 mm i.d. cores.
• MACHINE CONTROL SYSTEM AND DATA LOGGER. Furthermore, an OPTICAL / RF MONITORING
SYSTEM is included for measuring the aluminium lay-down onto the film during the metallization process
by means of 25 contactless photometric heads, with automatic control of the lay-down itself through
feedback for controlling automatically the aluminium wire supply in order to assure a regular and uniform
aluminium layer onto the web according to set-point.
• PLASMA PRE-TREATMENT SYSTEM (with 20 kW power supply unit).
• PROVISION for installation of a defect monitoring system.
• Noise level < 80 dB.
Ref : 41235
EREMA RGA 100 TVE - LINE COMPOSITION CONVEYOR BELT FB 6000/900
Erema RGA 100 TVE, year 2000 in perfect conditions !
Line composition:
Conveyor belt FB 6000/900
Dust and soundproof insulation tunnel
Metal detector DLS
RM combination
RM 100 TVE Cutter/compactor extruder combination.
Cutter/compactor motor: 110 kw
Cutter/compactor diameter: 1300mm
Extruder barrel with double venting
Extruder motor: 110 kw with frequency variation
Extruder screw diameter: 100 mm
Extruder screw lenght: 3.829 mm
Extruder screw speed: 140 rpm aprox.
Mechanical input slider
Control system for pre-densification
Shock sensor
Barrel temperature control valve
Melt pressure indicator
Screen changer SW 4/170 RTF
Screen diameter: 4 x 170mm
Screen surface: 908 c
Pelletizing head HG 152
Pellet water separation screen GS 2000
Heat exchanger
Water temperature control valve
Pellets centrifugal dryer GZ 350
Injector conveyor blower IFG 20
Capacity : approx. 400 – 500 kg/h. depend of material type
Ref : 41236
NETSTAL HP 3500 PET INJECTION MOULDING
One used NETSTAL PET injection moulding machine type HP 3500, construction year : 2000
Working hours : 85.000
Clamping force : 3500 kN
Screw diameter : 110 mm - Shot weight (max) 3041 kg
Control cabinet type : Elettronica Netstal
Including : Robot Hekuma for preformer transport incl. three cooling stations
Chillers from MTA Mod. RAM 502 (oil circuit) - Mod. RAB 0402 (mould)
Mould dehumidifier Eisbar, mod. DAS 112 + PET dryer MTA, mod. DS 528
Available moulds
Preformer mould : 48 cavities – performer weight 28 g, manufacturer: Hofstetter, Year 2006
ore
Preformer mould : 48 cavities – performer weight 46 g, manufacturer: Hofstetter, Year 1999
Ref : 41237
