BELOIT / VALMET 4.4 METER, PAPER MACHINE WITH 300 TPD & 35-150 GSM
Telephone Directory - Newsprint - LWC, etc
Stopped summer 2006
Wire width: 4850 mm
Reel width: 4400 mm
Basis weight: 35 - 150 g/m2
Max speed: 1000 m/min
Capacity: 300 Tpd
Fourdrinier with top former, forming board, 21 adjustable angle foils – 4 suction boxes
Press Section: Twinver plus third press
Presses face: 4510 mm
Center bearings distance: 4930 mm
Pre-dryers section with 40 dryer cylinders Ø 1522 mm, 2 Unorun (6 + 8) and 2 double felted (14 + 12), working pressure 3 bar
Top technology Metso Optiziser size press, rolls Ø 714 mm, with 3 spare rolls
I.R. Solaronics gas dryers
Post-dryer section with 5 dryer cylinders, working pressure 5 bar
Single nip machine calendar, with spare rolls
Brunnschweiler hood with heat recovery
DC Siemens sectional drive; left hand
QCS by ABB
Machine built by Beloit in 1961; major upgradings:
- headbox by Valmet in 1987 (Sym Flow with profile control); pondside: 4680 mm
- top former by Valmet in 1987;
- size press by Valmet in 1999 (Optisizer);
- post dryer section by Comecart in 1999 (5 dryers Ø 1500 mm);
- reel by Valmet in 1997
Ref : 12112
VOITH / ESCHER WYSS / PASABAN - RECYCLED TRIPLEX COATED CARDBOARD MACHINE
Year 2009. Trim width: 2.180 mm.
Working speed: 50-220 mpm.
Basis weight range: 150-650 g/m2.
Production: 45.000 ton/year.
Average: 190 ton/day.
Stock preparation. White top layer composed of: Lamort helical pulper 10 m3 (Lamort 1982), Contaminex (dia. 3 mm) (Voith 1984), Vibrating screen (Lamort 1982), High density cleaner (Escher Wyss 1975), C-300 (dia. 3 mm) (Licar 1971), Moduscreen C4R (dia. 2,2 mm) (Andritz 2001), Vibrating screen (Licar 1975) and Voith hot dispersion (Voith 1975). Approach flow: low density cleaners in 4 stages (Celleco 982), Moduscreen HB3R of 0,15 mm slots (Andritz 2000), Minisorter of 0,35 mm slots (Voith 1986) and Thickener (Dor Oliver 1986).
Middle layer composed of: 1 Escher Wyss low density pulper of 12 mm dia. perforated plate (1982). 1 Horizontal drum pulper of 6 mm dia. holes, year 1995 Ahlstrom, High consistency cleaner (Lamort 1997), Turbosorter of 0,65 mm slots (Voith 1985), Vibrating screen (Voith 1985), Thickener (Escher Wyss 1971), Maule hot dispersion (1974), C-600 pressure screen of 4 mm dia. (Licar 1971), Vibrating screen (Licar 1971). Approach flow: 4 stages cleaners (Celleco 1983), Ahlstrom sorter 400, 0.35 mm slots basket (1990), Minisorter 1,4 mm dia. basket (Voith 1986), Thickener (Dorr Oliver 1986).
Bottom layer composed of: 1 low density AP-10 pulper of 18 mm perforated plate with ragger (Voith 1975), Contaminex (Voith 1980), Turboseparator ATS 12 (Voith 1975), Vibrating screen (Voith 1975), C-300 pressure screen of 3 mm. dia. Basket (Licar 1971), Fiberizer of 3 mm dia. holes (Escher Wyss 1981), Voith hot dispersion (1975), F-20 pressure screen of 0.25 mm slots basket (Andritz 2001), F-10 pressure screen of 0,25 mm slots basket (Andritz 2001). Approach flow: 4 stages centricleaners (Celleco 1984), 2 SP-600 pressure screen with 0.35 mm slots basket (Licar 1965), Minisorter of 0.25 mm slots basket (Voith 1988), Thickener (Dorr Oliver 1988).
Equipped with: 3 Hogenkamp air cushion headboxes with manual adjustment of lip. 3 Forming wires (Voith 1977, Blanes 1984 and DG 1971). 1 DGI top former (DGI 1998). 1 Trasporting felt (Blanes 1971). 1st Section press with top and bottom felt (DG 1977). 2nd and 3rd DGI Tem-Sec press (DGI 1989). Predrying section with 22 dryers of 1500 mm dia.: no. 16 dryers of 2400 mm at 3,5 Kg/cm2 (Blanes 1971, DG 1977 and Gorostidi 1965) and no. 6 dryers of 2400 mm at 5 Kg/cm2 (DG 1977). Yankee cylinder of 2400 mm, face x 4000 mm, dia. 3 Kg/cm2 with high efficiency hood (Maquinista 1965). Inclined size-press of 500 mm, dia. x 2500 mm face (Gorostidi 2000). Postdrying section with 12 dryers of 1500 mm dia. x 2400 mm face, 3.5 Kg/cm2 (Blanes 1971, DG 1977 and Gorostidi 1965). 1st Calender stack with 3 fixed crowning rolls (Gorostidi 1965).
Coating section: coating head roll Flex with Brunschweiler intermediate drying tunnel (Voith 1984 and Brunnschweiler 1984). Air knife coating head Bachofen/Meier with infrared panel (240.000 Kcal.) and Brunschweiler tunnel (Bachofen/Meier 1984 and Brunnschweiler 1971). 2nd calendar stack with 3 fixes crowning rolls (Gorostidi 1972). 1 Dryer and 1 cooler of 1500 mm dia. (the cooler’s construction is identical to a dryer), 3.5 Kg/cm2 (Gorostidi 1971). Voith-Sulzer soft calendar: soft and hard rolls. Thermal oil. Variable crowning (1998). 3 Brushers (DGI 1999). Honeywell 4000 moisture and grammage control system. 3 units (2002): before MG cylinder: humidity, before coater: grammage and humidity and before pope reel: grammage, humidity and caliper. Pope reel (DG 1965).
Auxiliary equipments: AC drive motors for the middle wire, bottom wire, DGI top former and soft calendar. Line shaft drive with: main DC motor, helper DC motor and transmission by belts and pulley. Air circulation with: closed and insulated Brunnschweiler hood in three bodies: pre-dryer, Yankee and post-dryer. Heat recovery with mist collection and two heat exchangers. Drying of some felts. Steam and condensate system, vacuum system with 7 pumps, compressed air with 3 screw compressors, coating and starch kitchen, spray starch preparation system and silo. 2 broke pulper under machine, one is located after press section (wet broke) and the other is located after post drying section (dry broke).
PASABAN rewinder of 1999. Face width of rolls: 2300 mm. Working width: 2200 mm. Max working speed: 1000 m/min. GSM range: 200 to 550 g/m2 board. Unwinding stand for machine spool. Installed power: 315 kW (approx.). Main tension: 380 V triangle. Auxiliar tension: 220 V AC.
PASABAN sheet cutter of 1999. Max machine width: 2600 mm. Max working width: 2500 mm. Max reel width: 2500 mm. Max reel width with central arm: 2x2100 mm. Number of unwinding stands: 2 with automatic splicers. Max working speed: 300 m/min. Max sheet length: 1600 mm. Min. sheet length: 400 mm. Min. sheet width: 300 mm. Max pallet height: 1800 mm. Grade to be cut: board. GSM: 200-600 g/m2. Max knife load: 600 g/m2. Optical fault detector. Automatic slitter setting. Automatic pallet feeding.
JAGENBERG type SYNVERT 215 sheet cutter of 1986 (electronic updated in 2000). Synchro cut. Double unwinding stand with intermediate arms. Automatic splicers. Optical fault detector Machine. Max working width: 2230 mm. Number of slitters: 7. Automatic slitter setting. Max knife load: 1000 g/m2. Max working speed: 300 m/min. Compressed air: 6 bar. Main electrical tension: 380 V and 50 Hz.
Packaging: Transfers, Roll transporter, Tumbler of sinks, Platform scales, Packager, Shrinking oven, Straper and Tumber of reel.
Cogeneration plant of 12/1995 (change every 30.000 hours. Last change in 2007): Generator GEC ALSTHOM of 6,4 MVA. SOLAR TAURUS 5,2 MW gas turbine. STEJASA diverter 1500x1500/1500x1500/1500 dia. Post combustion burner VAI-C 5600 te/h. Recovery boiler of 22 ton/hour of steam with post combustion burner without post combustion burner the boiler gives 11 ton/hour of steam). Combustible: gas. Auxiliaries installed power: 308, 5 kW. Total annual production: 36.728 MWh (year 2007 with 7800 work hours). Net sellable production 36.385 MWh (year 2007 with 7800 work hours). 2 Gas compressors 16 bar. 1 Trafo of 6 kV to 45 kV and 5 MVA. 1 Trafo of 6 kV to 380 V and 800 KVA.
Main spare parts: 1 x suction couch cylinder shell. 1 x 1st press suction roll shell. 1 x 1st press top roll. 1 x nd or 3rd press roll. 1 x Tem-Sec central roll. 1 x rubber press roll (against Yankee). 1 x size press top roll. 1 x size press bottom roll. 1 x Roll Flex counter roll. 1 x Roll Flex applicator roll. 1 x Air Knife applicator roll. 3 x brushes. 2 x Roll calender. Several roll drying section. 1 x hard calender roll (Voith-Sulzer calender). 1 x soft calender roll (Voith-Sulzer calender). 1 x soft calender roll shell (Voith-Sulzer calender). 1 x breast roll for (bottom, middle or top wire). 1 x 5 m3 coating dilutor. 3 x vacuum pumps, 1 x square section shaft for outside tank’s agitator. Several new spare wires, felts and drying fabrics. Miscellaneous spare parts for line shaft: pulleys, gear wheels, shafts,…Miscellaneous motors, pumps and pump parts.
Ref : 1121
JAGENBERG AS 16 SHEET CUTTER
JAGENBERG SHEET CUTTER 1977
Manufacturer : JAGENBERG Internal number QS1
Year of made : 1977
Type :
Cross Cut type : Synchro (2 oposite knife drums) Single
Working width : 1600mm
Max. Speed : 250 mpm
Cut length : 550 – 2000mm
Slitting stations : 3
Knife load : 600 gsm
Capacity : max. 125 tpd
Unwind stand : 2 x 8 reels
Equiped with : edge trimm discharge, sheet counter and paper strip injector
JAGENBERG SHEET CUTTER 1979
Manufacturer : JAGENBERG internal number QS2
Year of made : 1979
Type : AS 16
Cross Cut type : Synchro (2 oposite knife drums) Single
Working width : 1600mm
Max. Speed : 250 mpm
Cut length : 550 – 2000mm
Slitting stations : 2
Knife load : 600 gsm
Capacity : max. 80 tpd
Unwind stand : 2 x 6 reels, shaftless
Equiped with : edge trimm discharge, sheet counter and paper strip injector
JAGENBERG SHEET CUTTER 1987
Manufacturer : JAGENBERG Internal number QS5
Year of made : 1987
Type : AS 116
Cross Cut type : Synchro (2 oposite knife drums) Single
Working width : 1600mm
Max. Speed : 350 mpm
Cut length : 420 – 1600mm
Slitting stations : 3
Knife load : 800 gsm
Capacity : max. 160 tpd
Unwind stand : 4 x 2 drum flying splice unwind stands with Montalvo eddy
current brakes
Equiped with : edge trimm discharge, sheet counter and paper strip injector
JAGENBERG SHEET CUTTER 1991
Manufacturer : JAGENBERG Internal number QS6
Year of made : 1991
Type : Synchro 35-165
Cross Cut type : Synchro (2 oposite knife drums) Single
Working width : 1650mm
Max. Speed : 350 mpm
Cut length : 420 – 1600mm
Slitting stations : 3
Knife load : 800 gsm
Capacity : max. 210 tpd
Unwind stand : 4 x 2 drums flying splice unwind with eddy current brakes by
Montalvo
Equiped with : Continat layboy, edge trimm discharge, sheet counter and
paper strip injector
Ref : 1122A
WASTSILA , VOITH ANDRITZ PM4 PAPER MACHINE FOR COATED PAPER
Manufacturer : WÄRTSILÄ, VOITH ANDRITZ
Internal number : PM4
Year of made : 1969
Main times rebuilts : up to year 2007
Working width : trimm width 4000mm at 80gsm
speed : max. 1000 m/min
paper grades : single and double sided coated high glossy w/f papers
grammage range : 80-170gsm
capacity :
Approch flow system from Machine Chest, Cleaner, Dekulator, 3 Stage Pressure Screen (Vsi15/15 + Jylhävarra +
Vsi10
Paper Machine in excellent condition, ready to be started
Ref : 1126
