COMPLETE WIRE MILL
1) The full name of the equipment according to the documents;
1. Transfer table
2. Ejector for rejected parts (1 pc.)
3. Weighing device (1 pc.)
4.1. Heating furnace (1 pc.)
4.1.1.1. Furnace burners
4.1.1.2. Recuperator
4.1.1.3. Fan
4.1.1.4. Transfer table
4.1.1.5. Approach roller table
4.1.1.6. Hauling-in device
4.1.1.7. Parts pusher
4.1.1.8. Parts ejector
4.1.1.9. Distribution device
4.1.1.10. Pulling-out device
4.1.1.11. Emergency pulling-out device
4.1.1.12. Pull shear
5. Roughing stands group (1 pc., 4 wires rolling)
5.1. Driven rolling stand №1 Ø480х1000
5.2. Driven rolling stand №2 Ø480х1000
5.3. Driven rolling stand №3 Ø480х1000
5.4. Driven rolling stand №4 Ø480х1000
5.5. Driven rolling stand №5 Ø480х1000
5.6. Driven rolling stand №6 Ø480х1000
5.7. Driven rolling stand №7 Ø480х1000
5.8. Driven rolling stand №8 Ø380х1000
5.9. Driven rolling stand №9 Ø380х1000
6. Crank type shears
7. The first group of intermediate stands (1 pc. 4 wires rolling)
7.1. Driven rolling stand №10 Ø320х800
7.2. Driven rolling stand №11 Ø320х800
7.3. Driven rolling stand №12 Ø320х800
7.4. Driven rolling stand №13 Ø320х800
8. The second group of intermediate stands (4 pcs. 1 wire rolling)
8.1. Driven rolling stand №14 Ø250х400 (vertical)
8.2. Driven rolling stand №15 Ø250х400 (horizontal)
8.3. Loop regulator (8 pcs.)
8.4. Flying shears (4 pcs.)
8.5. Edge cutting shears (4 pcs.)
9. Eight-stand finishing block 150 (4 pcs.)
9.1. Crank type shears (4 pcs.)
9.2. Eight-stand finishing block 150 (4 pcs.)
9.3. The system for measuring of wire rod diameter and out-of-roundness
(4 pcs.)
10. Unit for high-pressure water cooling of wire rod (4 pcs. in 4 sections)
11. Wire-feeding unit (4 pcs.)
12. Laying coiler (4 pcs.)
13. Plate-type mesh conveyor (4 pcs.)
14. Acceleration roller conveyor (4 pcs.)
15. Wire waps accumulator (collector) (4 pcs.)
16. Turning table (4 pcs.)
17. Transferring device (5 pcs.)
18. Hydraulic press (5 pcs.)
19. Coil-tying machines (10 pcs.)
20. Walking-beam conveyor (5 pcs.)
21. Roller table (1 pcs.)
22. Weighing device (2 pcs.)
23. Transferring device (4. pcs.)
24. Wire coils accumulator (4 pcs.)
25. Pack-tying device (2 pcs.)
26. Transfer carriage (1 pcs.)
The year of putting into operation, the year and essence of all the
overhaul repairs and reconstructions.
Put into operation in 1966
The list of reconstructions:
Technical characteristics of the wire rod at entrance– max/min cross section dimensions of the wire rod, wire rod length and weight.
Wire rod cross section - from 100х100 mm to 102х102 mm, length - from 10400 mm to11700
mm, weight - up to 910 kg.
5) Type of heating furnace, output rate (wire rods per hour, kg/h);
Type of heating furnace – two-zone, continuous, recuperative furnace with a solid sloping
hearth of local profile, side-charged and side-discharged.
Maximum output rate - according to design 150 tons per hour.
6) The number of stands in roughing group, rolls diameter, number of wires.
Roughing stands group
Nine stands with horizontal rolls
1-7 stands Ø480 mm.
8-9 stands Ø380 mm.
Rolling in four wires
7) Number of stands in intermediate group, rolls diameter, number of wires
The first group of intermediate stands
Four stands with horizontal rolls.
10-13 stands Ø320 mm
Rolling in four wires
The second group of intermediate stands (4 pcs.)
Two stands 14 stand with vertical rolls Ø250 mm,
15 stand with horizontal rolls Ø250 mm
Rolling in one wire
1) Number of stands in finishing group, rolling rings diameter.
8-stands finishing block 150 (4 pcs.)
In the block there are 4 vertical and 4 horizontal cassettes
Diameter of rolling rings is 170 mm
Rolling in one wire
2) Rolling speed in the final stand of finishing group
Maximum rolling speed is 50 m/sec.
3) Finished steel wire diameter, weight and characteristics of a bundle – inner/outer diameter,height, weight
Production of the mill 150:
Wire rod 5-13 mm.
Rolled steel for reinforcement of concrete-steel constructions from № 6 to №10.
Outer coil diameter ~ 1040 mm
Coil height ~ 1000 mm
4) Options – presence of controlled cooling zone, other significant parameters
Plant for high-pressure water cooling of the wire rod
Cooling water plant, installed between finishing blocks and laying coilers (section length - 47
meters), is a part of two-stage process of wire rod continuous sorbitizing (Stelmor process).
Cooling line consists of 4 sections on each wire.
5) Productivity of the equipment– annual at total capacity hours (to be indicated)
Design productivity of the mill is 800 000 tons per year.
Total capacity hours - 7430 hours per year.
6) Tentative weight of all complex of equipment (without heating furnace)
Tentative weight of the equipment is 2,6 thousand tons.
7) Parameters of mill installation site – width/length of building footprint, minimum point (“minus”)
Building area - 41660 m2
Width 90 м
Length 444 м
Minimum/ lowest point -5200 (scale pit).
8) Clearance height – up to lifting crane beam, crane runways, roof.
Clearance height up to hook assembly - 10000 mm
Clearance height up to rail head - 10850 mm
Clearance height up to roof - 18950 mm
Ref. 51318
MINO 5.5 TO 18 MM WIRE FLATTENING MILL
Manufacturer : MINO
Year: 2001
Capacity: 5.5 to 18 mm
Condition: in operation
Line components:
• Uncoiling + straightening unit
• SIW 90 Descaling-STEM
Power : P=100kW
Grain sprayer with 3 turbines
• MINO rolling mill with 3 stands + 2 edger rolls
Vmax : 200 m/min
Width : min. 8 mm-max. 25 mm
Thickness : min. 1,5 mm-max.6 mm
• Measuring system-VOLLMER thickness measuring
Regulated on 3 duo stands and 2 edgers
• Winder equipment REDEX-
Hydraulic drum Ø500 mm
• Driving and controlling of the total mill
Independant, separeted control room
Direct current main drives with HITACHI PLC control
Built in total power : 600 KW
Ref. 61210
DMC ERW STEEL PIPE MILL
Under Power, Installed, On-Foundation
Made in 2008, 2000 by Korean Maker DMC, etc
AA) 7" ERW Steel Pipe Mill Made in 2008 by DMC, Korea
1. Main Spec
1) OD : 76.3~ 191.2mm, 75 x 45 ~ 200 x 100
Attached Tooling Chart
2) Thickness : 2 ~ 7mm t
3) Shaft Dia : 120mm
2. Equipment List
1) Un-Coiler
2) Accumulater
3) Forming Stand : 110 KW & 75 KW DC Motor
4) Sizing Stand : 110 KW & 75 KW DC Motor
5) HF Welder : 350 KW Thermatool : Solid State Type
6) Friction Saw Cutting
7) End Facing Machine
8) Straightening Machine
9) Manual Packing Machine
10) E.T ( Eddy Current)
11) Auto Marking Machine
BB) 2 1/2" ERW Pipe Mill Line Mad in 2009 by Wonjin, Korea
1. Main Spec
1) OD : 21.7~ 76.3mm, 50x50, 60x60, 75x45
Attached Tooling Chart
2) Thickness : 1.4 ~ 5.2mm t
3) Shaft Dia : 75mm
2. Equipment List
1) Un-Coiler
2) Accumulater
3) Forming Stand : 90 KW DC Motor
4) Sizing Stand : 90 KW DC Motor
5) HF Welder : 350 KW. Bosung, Korea : Vacuum Tube Type
6) Friction Saw Cutting
7) End Facing Machine
8) Straightening Machine
9) Manual Packing Machine
10) E.T ( Eddy Current)
11) Auto Marking Machine
CC) 2" ERW Pipe Mill Line Mad in 2000 by SAMHO, Korea
1. Main Spec
1) OD : 21.7~ 62.5mm, 25x25 ~60 x 40
Attached Tooling Chart
2) Thickness : 1.2 ~ 3mm t
3) Shaft Dia : 55mm
2. Equipment List
1) Un-Coiler
2) Accumulater
3) Forming Stand : 75KW DC Motor
4) Sizing Stand : 75 KW DC Motor
5) HF Welder : 300 KW. JINHEUNG, Korea : Vacuum Tube Type
6) Friction Saw Cutting
7) End Facing Machine
8) Manual Packing Machine
DD) Water Based Painting Line for Steel Pipe ( NOT OIL PAINTING )
High Frequency Induction QUICK Heating Type
Made in Korea, 2008 by TAESUCK ENG
1. Summary
1) Applicable Pipe products : 25×25 ~ 150×150 mm Square & Rec Pipe
( Not Round Pipe)
2) Applicable Pipe Length : 4.0M ~ 12Meter
3) Pipe Thickness : 1 ~ 5.7mm t
4) Line Speed : 40 ~ 60m/min
5) Medium Frequency Type :
6) Power : 440 / 220 V
2. Equipment
1) Inlet Loading Chain conveyor # 1, #2
2) Lifter with Stopper & Pusher
3) Loading Chain Conveyor
4) Working
5) Roller Conveyor
6) Air Knife
7) Heatiing by Induction Heater
8) Paint Booth 2 PCS
9) Belt Conveyor
10) Working
11) Out Let Chain Conveyor #1
12) Pipe Pusher
13) Lifter ( Stopper, End Pusher )
14) Exit Chain Conveyor #2
EE) Slittig Line : Made in 2002 by Haesung
1.2 ~ 4.2mm t x 1250mm Width x 20 Ton
FF) Riveting Machine on Pipe fort Scaffolding Usage
Pipe OD : 48.6mm
Ref. 61222
BAO DING HF TUBE MILL
6-5/8" x .300" Bao Ding HF Tube Mill
Make: Bao Ding
Year of Manufacturing: 2009
Pipe Diameter: 1" - 6-5/8"
Wall Thickness: 1mm - 7mm
Welder: 400Kw High Frequency Sanfeng
Speed: 80 meters per minute
Shaft Diameter: 110mm
Direction: Right to Left
Coil Storage Area
Pit Type Coil Car
V-Design Saddle
Hydraulic Lift
Mandrel Uncoiler
Powered Hold-Down Roll
30,000Lbs Weight Capacity
Powered Mandrel Expansion
Water Cooled Brake
Hydraulic Peeling Table
Powered Up/Down
7-Roll Coil Straightener
Powered Roll Adjustment
AC Motor Drive
Shear /End-Welding Unit
TIG Power Supply
Strip Edge Guiding Unit
Automatic Torching Head
Hydraulic Shear
Air Strip Clamping
Horizontal Accumulator
Entry and Exit Connecting Tables
Powered Pinch Rolls
DC Motor Drive
Strip Guiding System
Forming Mill
Shaft Diameter: 110mm
Four (4) Forming Stands
Four (4) Side Stands
Three (3) Finn Passes
Two (2) Cluster Stands
Univeral Drive System
Individual Gear Boxes
Two (2) DC Motors 200HP
Multi Speed Main Gear Boxes
Welding Section
Contact Welding Head
3-Roll Squeezing Box
Motorized Bead Re-winder
Scarfing Unit
Sanfeng 400Kw Power Supply
High Frequency Welding Unit
Power Transforming System
Extanded Cooling Section
Sizing Mill
Six (6) Sizing Stands
Six (6) Side Sizing Stands
Two (2) Turk-Heads
Universal Drive
Individual Gear Boxes
200HP DC Motor
Multi-Speed Gear Box
Flying Cold-Saw Cut-Off
Rack & Pinion Design
Speed Accelerating System
30Kw AC Motor
Digital Length Control System
Powered Run-Out Table
Positive End Stop
Side Discharge & Dumping Table
Complete Tube Mill with Electrics, Hydraulics, Controls, Tooling, Electrics & Drives, Installed, Under Power.
Tooling Sets for Round, Square & Rectengular Production.
Ref. 61264
