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Goebel Regent R1000 Rotogravure Press

Goebel Regent R1000 Rotogravure Press

Rotogravure Press Goebel Regent R1000

Year of manufacturing 1972

6-Color, Printing width 1020

Max Web width1020

Materials to be handled:

The press is mainly foreseen to print Paper. 40 – 130 g/m²

The press is equipped with spirals Idle rollers

Main Technical Characteristics

Web width max. 1020 mm

Printing width max. 1020 mm

Printing cylinders with face of 1080 mm

Printing cylinder repeat length min./max.

with face of 1080 mm 550 – 850 mm

max. reel diameter for Un- and Rewinder 1000 mm

max. mechanical revolution 20'000 Cyl.U / hr.

Necessary incoming supply of compressed air, water, Thermo Oil and Cooling water.

Heating installation for the dryer Thermo Oel

needed temperature 180 – 200 °C

max. temperature 220 °C

Thermo Oil SHELL THERMIA 11-(A)

Ref. 71360

Rotogravure Printing Machine

Rotogravure Printing Machine

USE:

This machine is used for Non-woven Fabric、 BOPP、PET、PVG、PE and Paper etc with good printing

performance of rolling material for multicolor continuous printing

FEATURE:

1. The whole machine is fixed by permutation composition, according to the customers' requirement the

printing color unit can be increased or decreased as well as the cover printing mechanism can be added.

2. The mainframe adopts vector frequency speed controlled.

3. Each unit of computer flashed system is controlled by separating microprocessor. It can adjust the flashed

deviation quickly and precisely.

4. with display of flashed deviation, correcting for system comprehensive deviation as well as super-different

slamming function.

5. Double photo-electricity checking; improve the whole checking and adjustment speed.

6. The winding and the winding traction adopt vector frequency motor and moment motor controller.

7. Wing is adopted with frequency motor with magnetic powder clutch to wind.

8. The printing pressure cylinders, discharging traction pressure cylinders and winding traction pressure

cylinders adopt pneumatic controller.

9. Pneumatic back pressure shifting blade.

10. Ink circulation system.

11. Gas expansion style loading and unloading shaft.

12. Winding and rewinding are both double working mechanisms to make the material complete with non-stop.

Technical Parameters

1 Main technical parameter:

Direction: Unwind to Rewind

Max. Width of printing material: 780-1230mm:

Diameter of printing cylinder: 100mm-320mm

Printing Width:780-1230mm

The Max diameter of unwind: 600mm, (Electric turning double station

The Max diameter of rewind: 600mm，Electric turning double station

Max. Machine speed:10-150m/min

varies according to the different printing material ink and the familiarity of the operator etc

Max. Printing speed:10-130m/min

varies according to the different printing material ink and the familiarity of the operator etc

Precision of overprint:

Longitudinal register=±0.10mm Horizontal register=±0.10mm

2 Detailed Configuration:

1 Unwind unit

Structure:

Double-armed working mechanism rotation whirling stand.(Outside or inside)

360° Revolving arm working in front and back side

Roll use Air shaft, position ruler in both sides

Roll horizontal adjustable

Unwind Roll tension adopt with magnetic powder brake

Specification:

Max diameter Ф600mm

Roll horizontal adjustable ±20mm

Rotary speed 1r/min

Tension setting range 2～50kg

Tension control precision ±0.5kg

Maximum roll width 1230mm

Feature

Flip by electric control, easy loading

Double flip, no stopping change material

Air shaft loading, save time and human

Adopt with auto tension control different parts

High precision tension control to ensure color stability and accuracy

2 Unwind traction

Structure:

Rubber rolls rolling aluminum rolls

Rubber rollers on-off , pressure adjustment are controlled by pneumatic components

Aluminum rollers are driven by independent closed-loop Vector frequency conversion motor,

full-digital AC frequency inverter control system

Tension control and stability system

Specification:

Aluminum Roll Diameter Ф125mm

Rubber Roll Diameter Ф120mm

Tension Range 2～50kg

Tension Precision ±0.3kg

Max Pressure Of Rubber Roll 400kg

Traction Motor AC2.2kw（With full-digital AC variable frequency control system）

Feature

Combination of Aluminum Rolls and Rubber roll, tension control different section

Tension control AC/vector frequency conversion motor, ensuring stable printing tension

Rubber rolls on-off link with machines, done by cylinder

3 Rewind unit

Structure

Double-armed working mechanism rotation whirling stand.(Outside or inside)

360° Revolving arm working in front and back side

Roll use Air shaft, position ruler in both sides

Roll horizontal adjustable

Rewind Roll tension adopt with torque motor

Specification:

Max diameter Ф600mm

Roll horizontal adjustable ±20mm

Rotary speed 1r/min

Tension setting range 2～50kg

Tension control precision ±0.5kg

Maximum roll width 1130mm

Feature

Flip by electric control, easy loading

Double flip, no stopping change material

Air shaft loading, save time and human

Adopt with auto tension control different parts

High precision tension control to ensure color stability and accuracy

4 Rewind traction

Structure:

Rubber rolls rolling aluminum rolls

Rubber rollers on-off , pressure adjustment are controlled by pneumatic components

Aluminum rollers are driven by independent closed-loop Vector frequency conversion motor,

full-digital AC frequency inverter control system

Tension control and stability system

Specification:

Aluminum Roll Diameter Ф125mm

Rubber Roll Diameter Ф120mm（A）650~700

Tension Range 2～50kg

Tension Precision ±0.3kg

Max Pressure Of Rubber Roll 400kg

Traction Motor AC2.2kw With full-digital AC variable frequency control system

Feature

Combination of Aluminum Rolls and Rubber roll, tension control different section

Tension control AC/vector frequency conversion motor, ensuring stable printing tension

Rubber rolls on-off link with machines, done by cylinder

5 In-feed Process

According to machine speed, material properties automatically adjust the tension, guarantee printing

Accuracy

6 Printing Unit

Printing plate roller installation: (diameter 70)Shaftless

Printing plate roller adjust: Can be adjusted left , right and stretch by pneumatic and hand

Longitudinal color register:Single precision ball screw rod, correct 550mm

Embossing roller: Double pneumatic coupling type

Print Mode: Cylinders embossing can be adjusted as needed, double-side pressure regulator

Embossing roller install: Adopts self-aligning bearing, with quick disassembly structure

Embossing roller Function: With the stable locking function, rollers are made material anti-loose

Embossing roller material: Polyurethane, when shore hardness 75-80, colloidal solvent cleaning

7 Doctor blade: Heavy doctor blade

Doctor blade adjust: Horizontal direction, vertical direction and angle can be adjusted by hand

Doctor blade pressure adjust: Double cylinder pneumatic back-pressure, the pressure within the

0-50KG range can be adjusted according to the requirement.

Doctor blade swing:10mm

Doctor blade material: Large aluminum tray material, blade plywood piece of aluminum alloy material,

another piece of steel plate

8 Printing Ink

Ink basin adjustment: Gear and rack structure, vertical lifting

9 Ink Circulation Structure:

Use diaphragm pump for ink circulation。

Exhaust device(need order)

10 Drying Oven

Heating:: Electric heating

Structure: Digger gap model, rapid exhaust hot air circulation structure, outside blower

Temperature control: Automatic constant temperature is divided into 3 sections.

Oven open method: Hinge structure

11 Color Register System

Control: Lengthways: Color register system

Widthwise: Trapezoid-type screw adjustment

Detection methods: Reflection type double head eye ( with reflective plate )

Detection precision:±0.10mm

Precision of overprint: Longitudinal register:±0.10mm；

Horizontal register:±0.10mm

3 Automatic tension control system configuration:

System configuration and technical parameter

1、Main control cabinet 1 Set, include:

PLC (Japan) 1 Set

Ó Digital mixed module 1 Set

Ó Digital output module 1 Set

Control relay panel(Made by ourself) 1 Set

Input / Output power(MeanWell Taiwan) 1 Set

7-Inch Color Touch Screen(HITECH Sweden) 1 Set

Touch-Screen Communication Cable 1 Stick

Main circuit breaker(Schneider) 1 Set

Branch circuit breaker(Schneider) 3 Set

Main electrical cabinet(Made by ourself) 1 Set

2、Main Machine control

Vector frequency converter 7.5KW (Japan Panasonic) 1 Set

Frequency conversion motor 7.5KW (ABB) 1 Set

Machine speed sensor (Japan OMRON) 1 Pcs

Motor cable 1 Stick

Motor rotary encoder feedback cable 1 Stick

3、Unwind Control

Auto tension control 1 Set

Magnetic powder 2 Set

4、Unwind Traction control

Vector frequency converter 2.2KW (Japan Panasonic) 1Set

Vector frequency converterPG card 1 piece

Frequency conversion motor 2.2KW (shanghai) 1 Set

Motor feedback encoder (Japan OMRON) 1 Set

Pendulum rod detection precision potentiometers (Japan OMRON) 1 Set

Tension precision adjustment cylinder (Japan Teng bin) 1 Set

Motor cable 1 Piece

Motor rotary encoder feedback cable 1 Piece

Rod detection potentiometer cable 1 Piece

5、Rewind Traction control

Vector frequency converter 2.2KW (Japan Panasonic) 1Set

Vector frequency converterPG card 1 piece

Frequency conversion motor 2.2KW (shanghai) 1 Set

Motor feedback encoder (Japan OMRON) 1 Set

Pendulum rod detection precision potentiometers (Japan OMRON) 1 Set

Tension precision adjustment cylinder (Japan Teng bin) 1 Set

Motor cable 1 Piece

Motor rotary encoder feedback cable 1 Piece

Rod detection potentiometer cable 1 Piece

6、Rewind Unit

Auto tension control 1 Set

Torque Motor 2 Set

7、Color Register Main Technical

Tension range 3~30Kg

Rewind diameter 90~600mm

Tension control precision ±0.5Kg

Line speed 5--500m/min

The motor speed is 1750r/min, the line speed is decided by machine speed）

8、Main Performance Of Color Register System

Pendulum rod auto tension control system, tension is adjusted by the cylinder pressure, the pendulum

rod position detected by the optical encoder

Tension control stability

System parameter modification is convenient, intuitive, easy to operate;

Strong anti-interference ability, high detection precision

Control machine running condition, input and output status

Display of tension and the pendulum rod position

Photoelectric encoder does not have motor wear, long service life

High precision friction cylinder, sensitive to small changes in tension

Stable tension, high speed good printing quality

4 MLMS-A-8 color 10 group 1200mm:

High-Speed Computer Gravure Printing Machine Configuration

Air shaft--------------------------------------------China

Blower----------------------------------------------China

Pneumatic components --------------------------Taiwan AIRTAC

Rolling wire rod -------------------------------China

Color register motor-------------------------------China

Temperature control system ----------------------China

Doctor Blade----------------------------------------Japan FUJI

Main Motor----------------------------------------------shanghai

Bearing-----------------------------------------Import

Converter ----------------------------------------Japanese Panasonic

Arc computer system--------------------------Kesai or Wuhan

Switch, contactor, indicating lamp --------Schneide

Tension control system------------------------------------Import

5 Detailed Configurations

Name Manufacturer Model Unit Quantity.

Main Motor Inverter Japanese Panasonic 320 piece 1

ARC computer Kesai or Wuhan Set 1

traction frequency convertor Japanese Panasonic 300 piece 2

Auto tension control China 1

switch button Schneider or Zhengtai Set 1

Bearing Import Sets 1

temperature controller China Sets

Every group have

one

torque motor Shanghai 25N 2

Main motor shanghai 7.5KW Set 1

traction motors shanghai 2.2KW 2

Impression cylinder Taiwan AIRTAC SC125*50 piece

Every group have 2

piece

Traction cylinder Taiwan AIRTAC SC70*50 piece 4

Doctor blade cylinder Taiwan AIRTAC SC50*25 piece

Every group have 2

piece

Air cylinder Taiwan AIRTAC SU100*270 piece

Every group have 1

piece

Air shaft China piece 4

Magnetic brake Hitech 2.5N. piece 2

PLC Hitech 7Inch 1

PLC tension control Japanese Panasonic 1

Encoder Japan OMRON 2

Regulator valve Japan Teng bin 2

Low friction cylinder Japan Teng bin 2

Rubber roll Polyurethane 2Sets

Printing ink circulating Stainless steel

Tool Box 1 Piece

Printing plate plug Fine finishing 1000MM 1 Piece

Ink pump WuHan 8 1Piece

Aluminum guide roll *100 *80 *70

Machine dimension 1800mm×450mm×60mm Frame High 2650mm

Drying system Length:1200mm

Blower Feiya

Wearing parts Nn

6 All gear box through high frequency treatment

7 Customer owned

Three-phase 380 V 145 KW of power supply, power line.

Printing Ink

Printing Solven

6kg of Air pump

Printing Plate

Ref. 71361

CI Type Web Flexographic Printing Machine

CI Type Web Flexographic Printing Machine

(6 Colors 1270mm)

Application:

Continuously multi-colors web printing for roll fabric with excellent printing performance,

as BOPP / PET / PVC / PE / NY / PAPER ect., available for water based or solvent based ink

printing.

We import and absorb some techniques/manufacturing technology from Europe on this

unit, its necessary function is complete. Its characteristic is as follows:

The structure is precise, the operation is easy, the maintenance is convenient, the degree

of automation is high

Main components:

1. Turret type twin channel unwinding unit 1SET

（including Corona Treating Device ,EPC system before printing）

2. CI type 06 colors printing unit 1 SET

（Arc roller flatten before printing , eliminate static before printing ）

3. Drying cabinet between printing station 5 SETS

（Can adjust blowing sector according to the printing width）

4. Post print drying chamber 1 SET

（Drying chamber is operated on and off penumatically,with puting on the film platform）

5. Chilly traction framework 1 SET（Shaped by cold water roller after

printing ）

6. Turret twin channel winding unit 1 SET

7. Static graphics monitoring system 1 SET

8. CI drum constant temperature control system 1 SET

(With cold water device , cold / hot water tank, Electrical proportion execution valve）

9. Electronic control system 1 SET

Remarks: Printing station includes plate roller, ceramic anilox, full closed type doctor

blade & alloy ink cabinet, two ways pneumatic ink pump, printing plate wetting device,

online color registering device on the vertical & horizontal, ink viscosity controller.

Main Parameters:

1. Max mechanical speed: 300m/min.

2. Printing speed: 120-280m/min

3. Fabric max width: 1270mm

4. Fabric max diameter: φ600mm

5. Max width of winding roll: 1350mm

6. Max diameter of winding roll: φ600mm

7. Max Printing width: 1270mm

8. Repeated length: 350-1000mm

9. Gearing: 10mm

10. Printing roller correction: lateral +/-10mm, longitudinal +/-10mm, online

(non-stop) status positioning & adjusting

11. Power: 80kw

12. Weight: Approximate 18Tons

13. Dimension: 12 x 4 x 3.9m (L x W x H)

14. Printing colors: Single side 06 colors printing

15. Printing plate: 1.7mm or 1.14mm thickness, polymer(or by client’s

option)

16. Standard printing length: 420mm (or by client’s option)

17. Ceramic anilox: φ147 x 1250mm (250DPI x 2pcs, 650DPI x 4pcs, Suitable for

stacking color chromatography; or by client’s option)

Main features:

1. Auto unwinding unit: Turret type twin channel, unwinding driven by center: adopt

floating roller constant tention with closed loop control. When the unwinding diameter

come to small one, buzzer alarms, the spare roll moves in advance(change roll in running

status). Auto cutting/connecting roll, connecting roll by auto or manual for option.

Equipped with ultrasonic sensor automatic EPC device locates before printing

2. Machine wainscot adopts casting steel structure. Some key parts adopts alloy with

multiple heat-treatment with accurate polishing of CNC.

3. Center impression roller (CI drum) adopts two layer structure with high accurate

surface machining technology. Surface coating layer is more than 100um and diameter

direction jumpiness tolerance within +/-0.008mm.

4. Center impression roller (CI drum) adopts internal chilly water circulation system,

circulating water automatic control the surface temperature in constant temperature,

avoid expansion after heating.

5. Hydraulic auto lock device. Hydraulic lock device to accurately position and fix the

ceramic anilox roller and printing cylinder, in order to ensure the stale printing quality

under high speed without other influences.

6. Plate roller & anilox auto released once machine stopped, and auto positioned to

printing once runs up. While machine temporarily paused during running, independent

driving mode for printing station, anilox roller running for mixing ink in low speed to

prevent the ink drying.

7. Vertical and horizontal color control range: lateral +/-10mm, longitudinal +/-10mm,

online manually color registering.

8. Fully closed ink circulation system, composed of double direction doctor blade with

alloy ink chamber (internally coating Teflon), two ways pneumatic membrane pump and

ink viscosity controller.

9. Ink drying adopts auto constant temperature control and air circulation system. Drying

cabinet located between each color station, and lengthened for post print drying to ensure

complete drying effect under high speed.

10. Auto winding unit: Turret type twin channel, winding driven by center: Tension control

adopt floating roller; Taper tension set at will. The fabric of winding can be set

length/diameter of roll in advance, spare roll moves in advance and auto cutting/change

roll by same speed, change roll by auto or manual for option

11. Static graphics monitoring system.

12. Electronic control system:

1) Central controlled by PLC, data setting or adjusting & current parameters monitoring or

recording in Human-Machine-Interface (HMI). Single adjust for individual motor and

linking adjust for all motors.

2)Each driving motor adopts Ac inverter motor (with encoder speed-detecting feedback)

& current vector type inverter controller (closed-loop control with feedback card).

3) The entire system is integrated controlled by Siemens PLC, with

Human-Machine-Interface (HMI) integrated setting, displaying, monitoring & recording

for various control points (including speed, tension, temperature control,

sucking/exhausting air volume, winding taper parameter, yield & etc.). It can configure

multiple production menus to save & repeat production, well for production management.

4) Tension Control adopt ultra-light floating roller and tension sensor system, controlled

HMI touching monitor on the display / set by the PLC, with closed-loop control

5) Whole machine inching and linked control; main screen can show and imitate working

process of the machine. There are indicator on every power point, ( green light on),

indicator stopping( red light on), indicator faulting(red light flash),length of single roll,

accumulative length, line speed, every tension detecting point PH value( tension value).

6) Temperature control located independent touch monitor, man-machine interface

operation.

There are SP, PV value displaying and corresponding bar graph displaying. The status on

fan of drying chamber can be watched, with a warning (non-stop machine), alarm (stop

machine) function, relieving alarm after occurred fault.

7) Oven temperature control: Temperature controller is Japan intlligence type , controlled

by PID, drying path/dryer between each color station adopt individual importing the wind,

independently motor to export the wind, achieving each section of drying tunnel comes

to the best technical request & power saving.

8) Operating control panel: According to individual function, each unit quipped with

electrical control, air control, meter, indicator & switch button. The main control panel &

each unit’s control panel can be individually control. A number of emergency buttons also

Included.

Main control monitor 1 group: the electronic control protection of electrical box designed

as IP21 degree.

13. Advanced & efficient PLC control system with pre-stored multiple channel control

program. Operation needs only one person.

Main Configuration:

1. Human-Machine-Interface (HMI) & touching monitor: Taiwan

2. Contactor, Potentiometer, Button: France SCHNEIDAR

3. Anode ultra light aluminum guiding roller: Taiwan

4. Photoelectric correlative sensor: Taiwan YANMING

5. Double direction doctor blade: Switzerland MDCC

6. Static graphics monitoring device: China Wuhan XINMAO

7. Puffed axis: China Guangzhou/Ningbo

8. Two way pneumatic membrane pump: China

9. Photoelectric rotating coder: Japan

10. Main pneumatic parts: Taiwan AIRTEC

11. PLC: SIEMENS

12. Relay: France SCHNEIDAR

13. Contact breaker: France TE

14. Temperature control: Japan

15. Main bearing: Germany INA/Japan NSK

16.Inverter motor: Taiwan/Mindong

17. Auto EPC (with ultrasonic sensor): Joint-venture

18.Position proximity switch: Korean

19 Limit switch: Taiwan MOUJEN

20.Tension sensor: America VISHAY

21. Ceramic anilox: China Guangzhou

22.Static brush: Italy

23. Two side tape: America 3M

24. Inverter controller: Japan YASKAWA

Remarks: Other available models for your option:

4 colors, 6 colors or 8 colors, 800/1000/1200/1400/1600mm by client’s option

Ref.71362