Steam-Air Die-Forging Hammer With A 16 Tons Driver Assembl
Steam-Air Die-Forging Hammer With A 16 Tons Driver Assembly
Description and service manual
Introduction
Both the description and the service manual are intended for the structure study of the Steam-air die-forging hammer with a 16 tons driver assembly mass (D.A.M) and tracks for its installation and maintenance. The short description of the units and mechanisms structure, directions on the hammer maintenance, adjustment and operation are given in the description and the service manual.
At study of the hammer structure and its maintenance it is necessary to be guided additionally by the following set of technical documentation:
Diagrams of units and basic parts,
Certificate,
Diagram of the subassembly labeling.
2. Description.
2.1 Purpose.
Die-forging steam hammer of 16t D.A.M is intended for hot forming of forged pieces from black and non-ferrous metals and their alloys.
2.2 Specifications.
2.2.1 Nominal mass of the driver assembly in kg 16000
2.2.2 Impact energy in kgf*m, not less than 40000
2.2.3 Greatest excursion of the rammer in mm 1500
2.2.4 Clear distance between tracks in mm 1180
2.2.5 Least distance from the rammer to the die holder, mm 500
2.2.6 Rammer size from the front to the back 1500
2.2.7 Die holder size to the front and to the back 1000
2.2.8 Steam or air pressure, atm 7-8
2.2.9 Hammer ou ter dimensions: from the front to the back 12450
from the right to the left 4500
2.2.10 Height of the hammer underfloor 7920
2.2.11 Upper position of the piston rod at the disassembly over floor level in mm 11400
2.2.12 Mass of the hammer without anvil in kg 95600
2.2.13 Mass of the anvil in kg 325000
2.2.14 Nominal mass of the top die in kg 1600
Ref. CGS101382
Mazak Laser X510 Hi-Pro
Mazak Laser X510 Hi-Pro
Table 1500 x 3000 mm
We also have a laser 3000 W, year 1998.
New turbine after 17000 running hours
Total running hours is aprox. 19 000
Control system Fanuc 16-L
Automatic high level deviser
Ref. CGS1013113
Kolomna 1565 Vertical Turning Lathe Yom: 1956
Kolomna 1565 Vertical Turning Lathe Yom: 1956
Manufacturer: Kolomna
Made in: Russia
Specification:
Type: double column vertical lathe
Max work-piece diameter:
-With side support: 5000 mm
-W/O side support: 5850 mm
Diameter of a faceplate: 4000 mm
Height of a work-piece: 3000 mm
Min work-piece diameter with a side support: 2000 mm
Max work-piece weight: 45 ton
Table speeds: 0.6 - 20.7 rpm
Amount of feeds: 12
Support feeds per 1 table revolution: 0.2-15 mm/rev
Rapid feeding:
-Of supports: 2800 mm/min
-Of slide-block: 3200 mm/min
Max slider stroke: 1400 mm
Rapid support stroke: 2200 mm/min
Right slider type: turning
Left slider type: combinated
Capacity of the main drive: 70 kw
Dimensions:
-Height: 9500 mm
-Height above a floor level: 8470 mm
Machine weight: 123 ton
Ref. CGS1013114
Kolomna 1580l Vertical Turning Lathe Yom: 1966
Kolomna 1580l Vertical Turning Lathe Yom: 1966
Manufacturer: Kolomna
Made in: Russia
Specification:
Type: double column vertical lathe
Swing: 8000 mm
Diameter of a faceplate: 7100 mm
Height of work-piece: 3200 mm
Max slider stroke: 2000 mm
Right slider type: turning
Left slider type: combinated
Corner of supports turn: -15+30 degrees
Weight of the work-piece on a faceplate: 125000 kg
Effort of cutting to a right support: 10000 kN
Effort of cutting to the left support: 8000 kN
The max total effort of cutting by two supports: 16000 kN
Max torque at the faceplate: 40000 kgm
Table speeds: 0,22-18,3 rpm
Feeding: 285 mm/min
Capacity of the main drive: 125 kW
Height above a level of a floor: 8300 mm
Dimensions (length-width-height): 8600x17600x9800 mm
Machine weight: 248000 kg
Ref. CGS1013115