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PECHINEY ALUMINIUM CONTINUOUS CASTING LINE

Junker 6 tonnes Induction Furnace for Scrap
Botta Engineering 25 tonnes Tilting Melting Furnace
Botta Engineering 25 tonnes Tilting Holding Furnace
Pechiney Jumbo 3CM 1800 Continuous Caster
Alpur SC1502 Argon Degasser
Co. Ram FBX1 20” Filter Box with Twin Ceramic Filters
Metalpress 400 Briquetting Press for Scrap Trimming
Olivotto Radiant Tube Methane Gas Annealing Furnace
Tomorrow Technology Scrap Handler
Spares, Consumables and Drawings
Excellent Aluminium Foil Mills – 1080mm Wide
5 x Annealing Furnaces (gas and electric)
Foil Separator
Particle Extraction Plant - As New
Manufactured by ICAM in 2009
Capacity 70,000m³/hour

Ref. 91229

ACHENBACH NON-REVERSIBLE ALUMINIUM ROLLING MILL / DMC TRIMMING AND SLITTING LINE

4-High Aluminium Rolling Mill, non-reversible

Manufacturer                      Achenbach
Year of manufacture                      1974
Strip width max. 1270mm
Entry thickness
Exit thickness max 1.2 mm,
min 0.150 mm
Coils Unwind (ID / OD) 2000 mm
Coils weight 10.000 kg
Rolling speed max. 1000 mpm

Trimming and Slitting Line, DMC, new 1981

Material Aluminium and aluminium alloys
Year of manufacture                  ca. 1981
Strip thickness 0.2 to 1.5 mm
Strip width 800 - 1890 mm
Line speed. 600 m/min
Coil weight 12 tons
Coil diameter max. 2100 mm

Ref. 91255

DEMAG TECHNIKA, CONTINUOUS STRIP CASTING LINE

Milling Machine - (2 + 2 cylinders reversing)
Year of production: 1993
Technical data:
 Range of thickness of strip processed 0.80 ÷ 16.00 mm
 Range of width of strip processed 320 ÷ 450 mm
 Range of dia.out of coil's insert circle 900 ÷ 1200 mm
 Weight of coil's insert circle 3500 kg
 Permanent drum diameter (left/right) 1200 mm
 Range of dia.out of coil on permanent drum 1300 ÷ 1500 mm
 Expanding drum diameter (left/right) 600 mm
 Range of dia.out of coil on expanding drum 950 ÷ 1100 mm
 Milling speed 2.5 m/s
 Range of dia. of stand by cylinders 780 ÷ 840 mm
 Range of dia. of working cylinders 345 ÷ 360 mm
 Length of cylinder's drum 580 mm
 Profile of working cylinders Cylinder
 Metal pressure force on cylinder 8000 kN
 Direct current electric motors power 1255 kW
 Alternating current electric motors power 286 kW
 Main drive / Direct current electric motors power 800 kW
 Cylinder balance Hydraulic
 Cylinder adjustment Hydraulic

Milling Machine - (2 + 2 cylinders reversing) Norton 650
Year of production: 1966 / Year of complete refurbishment : 2007
Technical data:
 Range of thickness of strip processed 1.70 ÷ 14.50 mm
 Range of width of strip processed 300 ÷ 500 mm
 Maximum weight of coil 2200 kg
 Range of dia.out of coil 350 ÷ 1150 mm
 Range of dia. of working cylinders 286 ÷ 318 mm
 Range of dia. of stand by cylinders 584 ÷ 610 mm
 Length of cylinder's drum 635 mm
 Maximum metal pressure force on cylinder 4 MN
 Milling speed 50/80/180 m/min
 Bearing manufacturer Timken
 Operators required 2 person
Roll Up - Technical data:
 Range of thickness of rolled up strip 1.7 ÷ 13.50 mm
 Transporting rolls diameter 96 mm
 Bending rolls diameter 176 mm
 Bending rolls length 635 mm
 Bearing manufacturer SKF
Drive:
 Driving motor (milling machine) power 1040 kW
 Driving motor (roll up machine) power 102 kW (direct current)
 Driving motor (motor-generator system) power 800 kW

Strip Maintenance Line
Year of production: 2005
Equipment parameters:
 Range of thickness of strip 0.20 ÷ 1.00 mm
 Range of width of strip 100 ÷ 450 mm
 Range of speed 0 ÷ 50 m/min
Wyposażenie linii do konserwacji taśm:
 Pay off
 Welding table
 Degreasing bathtube
 Rinsing bathtube with wipers
 Preserving bathtube
 Drying system
 reverse run system
Pay off/Take up of strip with positioning, include hydraulically expanding drum with parameters
 Drum's width 400 mm
 Drum's miniumum dia. 370 mm
 Drum's maximum dia. 430 mm
 Outer coil maximum dia. 1200 mm
 Strip maximum weight 2500 kg
 Pay off brake friction band

Electrical Resistance Furnace - PEKTR
Technical description:
 Working space dimensions:
o Length 3250 mm
o Width 1200 mm
o Heigth 520 mm
 Heating elements power 135 kW
 Power supply 3 x 380 V
 Maximum operating temperature 1000 C
 Furnace control Manual
 Furnace equipment:
o Protective atmosphere No
o Temperature automatic measurement Yes
o Temperature automatic regulation Yes (3 heating zones)
o Drive of hearth and door Mechanical geared

Continuous Melting and Casting Lines 5 units
Continuous Melting and Casting Lines No. 1; No. 2; No. 3
Year of production: 1989
Each of lines include:
1. Melting furnace of type induction-channel - PIK 1500 ZAM
 Volume total 3600 kg
 Charging volume 1500 kg
 Operating power 340 ÷ 410 kW
 Frequency 50Hz
 Initial tension 500 V
 Initial system Scottea
 Melting efficiency 1200 ÷ 1850 kg/h
2. Melting furnace of type induction-channel - DEMAG TECHNIKA
 Volume total 2800 kg
 Charging volume 1500 kg
 Operating power 150 kW
 Frequency 50Hz
 Initial tension 500 V
 Melting efficiency 1200 ÷ 1850 kg/h
3. Flat crystallizer with frame closed, copper cooler and graphite mould of parameters:
 Thickness 13 ÷ 18 mm
 Width 300 ÷ 450 mm
 Length 250 mm
4. Drawing Machine DEMAG TECHNIKA, used for drawing out strip from the mould
5. Milling Machine FR4 DEMAG TECHNIKA, with shower cooling supposed for milling of strip both
sides
 Maximum thickness of milling 1.5 mm per side
 Maximum width 450 mm
 Hydraulic unit power supply 2.2 kW
 Speed of movement 64 ÷ 640 mm/min
 Transporting cylinders diameter 138 mm
 Milling spindle diameter 140 mm
 Speed of spindle cut 140 mm with 50 Hz
6. Flying Scissor DEMAG TECHNIKA, supposed for cutting of strip in movement
 Maximum width 20 x 450 mm
 Maximum cutting power 1750kN
 Working pressure 140 Bar
 Hydraulic unit power supply 5.5 kW
7. Take up Unit DEMAG TECHNIKA, supposed for rolling up of strip in coils
 Maximum width of strip 450 mm
 Maximum thickness of strip 18 mm
 Inner diameter of strip 600 mm
 Outer diameter of strip 1800 mm
 Speed of rolling up 1.6 m/min with 50 Hz
 Rollin up drive power 1.5 kW
 Coil drive power 0.55 kW
Continuous Melting and Casting Lines No. 4
Year of production: 1994
This line has same specification as lines: No. 1; No. 2 and No. 3
4
Continuous Melting and Casting Lines No. 5
Year of production: 2001
Line includes:
1. Melting furnace of type induction-channel - PIK 1500 ZAM
 Volume total 3600 kg
 Charging volume 1500 kg
 Operating power 340 ÷ 410 kW
 Frequency 50Hz
 Initial tension 500 V
 Initial system Scottea
 Melting efficiency 1200 ÷ 1850 kg/h
2. Melting furnace of type induction-channel - DEMAG TECHNIKA
 Volume total 2400 kg
 Charging volume 1500 kg
 Operating power 150 kW
 Frequency 50Hz
 Initial tension 500 V
 Melting efficiency 1200 ÷ 1850 kg/h
3. Flat crystallizer with frame closed, copper cooler and graphite mould of parameters:
 Thickness 13 ÷ 18 mm
 Width 300 ÷ 450 mm
 Length 250 mm
4. Drawing Machine DEMAG TECHNIKA, used for drawing out strip from the mould
5. Milling Machine FR4 DEMAG TECHNIKA, with shower cooling supposed for milling of strip both
sides
 Maximum thickness of milling 1.5 mm per side
 Maximum width 450 mm
 Hydraulic unit power supply 2.2 kW
 Speed of movement 64 ÷ 640 mm/min
 Transporting cylinders diameter 138 mm
 Milling spindle diameter 140 mm
 Speed of spindle cut 140 mm with 50 Hz
6. Flying Scissor DEMAG TECHNIKA, supposed for cutting of strip in movement
 Maximum width 20 x 450 mm
 Maximum cutting power 1750kN
 Working pressure 140 Bar
 Hydraulic unit power supply 5.5 kW
7. Take up Unit DEMAG TECHNIKA, supposed for rolling up of strip in coils
 Maximum width of strip 450 mm
 Maximum thickness of strip 18 mm
 Inner diameter of strip 600 mm
 Outer diameter of strip 1800 mm
 Speed of rolling up 1.6 m/min with 50 Hz
 Rollin up drive power 1.5 kW
 Coil drive power 0.55 kW

Ref. 91259